scholarly journals Processability of high-strength aluminum 6182 series alloy via laser powder bed fusion (LPBF)

2022 ◽  
Author(s):  
Kirstin Riener ◽  
Tino Pfalz ◽  
Florian Funcke ◽  
Gerhard Leichtfried
Keyword(s):  
Laser Power ◽  
High Strength ◽  
Hot Cracking ◽  
Grain Structure ◽  
Focus Position ◽  
Influence Of Process Parameters ◽  
Laser Focus ◽  
Preheating Temperature ◽  
Wide Range ◽  
Part Density

AbstractThe growing demand for more materials available for the LPBF-process, in particular high-strength aluminum alloys, is evident in the market. In the present work, a systematic investigation of the processability of aluminum 6182 series alloys, using LPBF, was carried out. For this purpose, the influence of process parameters, especially of enhanced preheating by heating the substrate plate during the LPBF process, on the microstructure of EN AW 6182 specimens was studied.Experiments were conducted at different preheating temperatures always using the same d-optimal design-of-experiments, the laser power, scanning speed, hatch distance, and laser focus position being varied over a wide range.It was found that the preheating temperature has the strongest impact on hot cracking. Higher temperatures result in a significantly reduced number of hot cracks in the microstructure. Moreover, an equiaxed microstructure of the specimens manufactured can be observed at preheating temperatures of 500 °C. In addition to the preheating temperature, the achievable part density is most strongly affected by the laser focus position and the laser power, whereas the hatch distance shows no discernible impact on the part density. Furthermore, neither the hatch distance nor the laser focus position shows any significant effect on hot cracking.In combination with the optimal scanning parameters, crack-free parts with a fully equiaxed grain structure and densities > 99.0% can be manufactured via LPBF at a preheating temperature of 500 °C.

scholarly journals The Effect of Selective Laser Melting Process Parameters on the Microstructure and Mechanical Properties of Al6061 and AlSi10Mg Alloys

Materials ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 12 ◽  
Author(s):  
Ahmed Maamoun ◽  
Yi Xue ◽  
Mohamed Elbestawi ◽  
Stephen Veldhuis
Keyword(s):  
Mechanical Properties ◽  
Selective Laser Melting ◽  
Process Parameters ◽  
High Strength ◽  
Melting Process ◽  
Laser Melting ◽  
Influence Of Process Parameters ◽  
Wide Range ◽  
Powder Characteristics

Additive manufacturing (AM) offers customization of the microstructures and mechanical properties of fabricated components according to the material selected and process parameters applied. Selective laser melting (SLM) is a commonly-used technique for processing high strength aluminum alloys. The selection of SLM process parameters could control the microstructure of parts and their mechanical properties. However, the process parameters limit and defects obtained inside the as-built parts present obstacles to customized part production. This study investigates the influence of SLM process parameters on the quality of as-built Al6061 and AlSi10Mg parts according to the mutual connection between the microstructure characteristics and mechanical properties. The microstructure of both materials was characterized for different parts processed over a wide range of SLM process parameters. The optimized SLM parameters were investigated to eliminate internal microstructure defects. The behavior of the mechanical properties of parts was presented through regression models generated from the design of experiment (DOE) analysis for the results of hardness, ultimate tensile strength, and yield strength. A comparison between the results obtained and those reported in the literature is presented to illustrate the influence of process parameters, build environment, and powder characteristics on the quality of parts produced. The results obtained from this study could help to customize the part’s quality by satisfying their design requirements in addition to reducing as-built defects which, in turn, would reduce the amount of the post-processing needed.

scholarly journals On the Effect of Selective Laser Melting Process Parameters on the Microstructure and Mechanical Properties of Al Alloys

2018 ◽  
Author(s):  
Ahmed Maamoun ◽  
Yi Xue ◽  
Mohamed Elbestawi ◽  
Stephen Veldhuis
Keyword(s):  
Mechanical Properties ◽  
Selective Laser Melting ◽  
Process Parameters ◽  
High Strength ◽  
Melting Process ◽  
Laser Melting ◽  
Influence Of Process Parameters ◽  
Microstructure And Mechanical Properties ◽  
Wide Range

Additive manufacturing (AM) offers customization of microstructure and mechanical properties of fabricated components according to the material selected, and process parameters applied. Selective laser melting (SLM) is the commonly used technique for processing high strength aluminum alloys. Selection of SLM process parameters could control the microstructure of parts and their mechanical properties. However, the process parameters limit and defects obtained inside the as-built parts present obstacles to customized part production. This study investigates the influence of SLM process parameters on the quality of as-built Al6061 and AlSi10Mg parts according to the mutual connection between the microstructure characteristics and mechanical properties. The microstructure of both materials was characterized for different parts processed over a wide range of SLM process parameters. The optimized SLM parameters were investigated to eliminate the internal microstructure defects. The behaviour of mechanical properties of parts was presented through regression models generated from the design of experiment (DOE) analysis for the results of hardness, ultimate tensile strength, and yield strength. A comparison between the results obtained and that reported in the literature is presented to illustrate the influence of process parameters, build environment, and powder characteristics on the quality of parts produced. The results obtained from this study could help to customize the part’s quality by satisfying their design requirements in addition to reducing the as-built defects which in turn reduce the amount of the post-processing needed.

Theoretical study of the prestressing strand's stress by computer modeling methods

2020 ◽  
Vol 76 (11) ◽  
pp. 1139-1148
Author(s):  
A. G. Korchunov ◽  
E. M. Medvedeva ◽  
E. M. Golubchik
Keyword(s):  
Residual Stresses ◽  
High Strength ◽  
Pearlitic Steel ◽  
Internal Stresses ◽  
Steel Microstructure ◽  
Compressive Stresses ◽  
Wide Range ◽  
Prestressing Strands ◽  
Increasing Temperature ◽  
Wire Strand

The modern construction industry widely uses reinforced concrete structures, where high-strength prestressing strands are used. Key parameters determining strength and relaxation resistance are a steel microstructure and internal stresses. The aim of the work was a computer research of a stage-by-stage formation of internal stresses during production of prestressing strands of structure 1х7(1+6), 12.5 mm diameter, 1770 MPa strength grade, made of pearlitic steel, as well as study of various modes of mechanical and thermal treatment (MTT) influence on their distribution. To study the effect of every strand manufacturing operation on internal stresses of its wires, the authors developed three models: stranding and reducing a 7-wire strand; straightening of a laid strand, stranding and MTT of a 7-wire strand. It was shown that absolute values of residual stresses and their distribution in a wire used for strands of a specified structure significantly influence performance properties of strands. The use of MTT makes it possible to control in a wide range a redistribution of residual stresses in steel resulting from drawing and strand laying processes. It was established that during drawing of up to 80% degree, compressive stresses of 1100-1200 MPa degree are generated in the central layers of wire. The residual stresses on the wire surface accounted for 450-500 MPa and were tension in nature. The tension within a range of 70 kN to 82 kN combined with a temperature range of 360-380°С contributes to a two-fold decrease in residual stresses both in the central and surface layers of wire. When increasing temperature up to 400°С and maintaining the tension, it is possible to achieve maximum balance of residual stresses. Stranding stresses, whose high values entail failure of lay length and geometry of the studied strand may be fully eliminated only at tension of 82 kN and temperature of 400°С. Otherwise, stranding stresses result in opening of strands.

SP 700

Alloy Digest ◽  
1995 ◽  
Vol 44 (6) ◽  
Keyword(s):  
High Strength ◽  
Heat Treating ◽  
Bend Strength ◽  
Beta Titanium Alloy ◽  
Superplastic Behavior ◽  
Temperature Performance ◽  
Beta Titanium ◽  
Wide Range ◽  
Alpha Beta ◽  
Cold Workability

Abstract SP 700 is a high strength, beta-rich alpha-beta titanium alloy. It was developed with the following attributes: (1) excellent hot- and cold-workability; (2) enhanced hardenability with a wide range of mechanical properties that can be obtained by heat treatment; and (3) superior superplastic behavior at low temperature (around 1050 K). This datasheet provides information on composition, physical properties, microstructure, elasticity, tensile properties, and bend strength. It also includes information on high temperature performance as well as heat treating. Filing Code: TI-107. Producer or source: NKK Corporation.

ALMAR 300 ALLOY

Alloy Digest ◽  
1978 ◽  
Vol 27 (7) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Elevated Temperature ◽  
Cold Working ◽  
High Strength ◽  
Heat Treating ◽  
Age Hardening ◽  
Ultra High Strength Steel ◽  
Wide Range ◽  
Iron Nickel ◽  
Useful Yield

Abstract ALMAR 300 Alloy is a vacuum-melted ultra-high-strength steel. The annealed structure of this alloy is essentially a carbon-free, iron-nickel martensite (a relatively soft Rockwell C 28) that can be strengthened by cold working and elevated-temperature (900-950 F) age hardening to useful yield strengths as high as 300,000 psi. The unique properties of this alloy make it suitable for a wide range of section sizes. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SA-349. Producer or source: Allegheny Ludlum Corporation.

USS TENELON

Alloy Digest ◽  
1975 ◽  
Vol 24 (5) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Elevated Temperatures ◽  
Stress Rupture ◽  
High Strength ◽  
Heat Treating ◽  
Creep Properties ◽  
United States Steel Corporation ◽  
Excellent Corrosion Resistance ◽  
Wide Range ◽  
Mild Acid

Abstract USS TENELON is a completely austenitic, nickel-free stainless steel with exceptionally high strength which is retained at elevated temperatures. It has excellent corrosion resistance in atmospheric and mild acid exposures and maintains nonmagnetic characteristics even when 60% cold reduced. It also has good stress-rupture and creep properties in the range 1200-1500 F. It has a wide range of applications. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as fracture toughness, creep, and fatigue. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: SS-311. Producer or source: United States Steel Corporation.

SAE 8642

Alloy Digest ◽  
1981 ◽  
Vol 30 (7) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Physical Properties ◽  
Surface Treatment ◽  
Tensile Properties ◽  
Alloy Steel ◽  
High Strength ◽  
Heat Treating ◽  
Steel Mills ◽  
Wide Range ◽  
Strength And Toughness

Abstract SAE 8642 is a triple-alloy steel that can be hardened by austenitizing and quenching in oil. This steel has moderate hardenability with relative high strength and toughness, especially in the quenched-and-tempered condition. It is used in a wide range of components, parts and tools; examples are bolts, shafts, gears, wrenches, axles and housings. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: SA-382. Producer or source: Alloy steel mills and foundries.

DOMEX 550MC

Alloy Digest ◽  
2009 ◽  
Vol 58 (3) ◽  
Keyword(s):  
Physical Properties ◽  
Hsla Steel ◽  
Steel Structures ◽  
High Strength ◽  
Heat Treating ◽  
Bend Strength ◽  
Cold Forming ◽  
Wide Range ◽  
Hot Rolled ◽  
Earthmoving Machines

Abstract Domex 550MC is a hot-rolled, high-strength low-alloy (HSLA) steel for cold forming operations. It is available in thicknesses of 2.00-12.80 mm. The alloy meets or exceeds the requirements of S550MC in EN 10149-2. Applications include a wide range of fabricated components and steel structures, including truck chassis, crane booms, and earthmoving machines. This datasheet provides information on composition, physical properties, tensile properties, and bend strength as well as fatigue. It also includes information on forming, heat treating, and joining. Filing Code: SA-594. Producer or source: SSAB Swedish Steel Inc.

FORMALOY

Alloy Digest ◽  
1975 ◽  
Vol 24 (1) ◽  
Keyword(s):  
Fracture Toughness ◽  
Compressive Strength ◽  
Corrosion Resistance ◽  
Sheet Metal ◽  
High Purity ◽  
Base Alloy ◽  
High Strength ◽  
Heat Treating ◽  
Grain Structure ◽  
Excellent Performance

Abstract FORMALOY is a high-strength, high-purity zinc-base alloy with excellent performance in dies for forming sheet metal. It has a fine, dense grain structure which contributes markedly to its good toughness, excellent machinability and ability to develop a high polish. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and compressive strength as well as fracture toughness. It also includes information on corrosion resistance as well as casting, forming, heat treating, machining, and joining. Filing Code: Zn-17. Producer or source: Federated Metals Corporation, ASARCO Inc..

The Possibility of Manufacturing Long-Length Metal Products with Ultra-Fine Grain Structure by Combination of Strain Effects

2016 ◽  
Vol 685 ◽  
pp. 487-491 ◽  
Author(s):  
Mikhail Chukin ◽  
Marina Polyakova ◽  
Alexandr Gulin ◽  
Olga Nikitenko
Keyword(s):  
Steel Wire ◽  
Continuous Method ◽  
Grain Structure ◽  
Strain Effect ◽  
Strain Effects ◽  
Fine Grain ◽  
Wide Range ◽  
Processing Modes ◽  
Efficiency Estimation ◽  
Metal Products

It is shown that combination of strain effects leads to possessing the ultra-fine grain structure in carbon wire. The continuous method of wire deformation nanostructuring was developed on the basis of simultaneous applying of tension deformation by drawing, bending deformation when going through the system of rolls and torsional deformation on a continuously moving wire. One of the main advantages of the developed method is that various hardware devices and tools already applied for steel wire production can be used to implement this method thus simplifying its introduction to the current industrial equipment. The efficiency estimation of the developed continuous method of deformation nanostructuring was carried out using carbon wire with different carbon content. It is shown that the mechanical properties of the wire after combination of different kinds of strain can vary over a wide range. This method makes it possible to choose such modes of strain effect, which can provide the necessary combination of strength and ductile properties of carbon wire depending on its further processing modes and application.

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