An experimental study on cutting tool hardness optimization for shield TBMs during dense fine silty sand ground tunneling

Author(s):  
Xiao-Ping Zhang ◽  
Shao-Hui Tang ◽  
Quan-Sheng Liu ◽  
Xin-Bin Tu ◽  
Peng Chen ◽  
...  
2019 ◽  
pp. 593-600
Author(s):  
B. Srinivas ◽  
M. Y. Prasada Rao ◽  
K. Tejaswini ◽  
Muralimohan Cheepu

Author(s):  
Demeng Che ◽  
Weizhao Zhang ◽  
Kornel Ehmann

Polycrystalline diamond compact (PDC) cutters, as a major cutting tool, have been widely applied in oil and gas drilling processes. The understanding of the complex interactions at the rock and cutter interfaces is essential for the advancement of future drilling technologies; yet, these interactions are still not fully understood. Linear cutting of rock, among all the testing methods, avoids the geometric and process complexities and offers the most straightforward way to reveal the intrinsic mechanisms of rock cutting. Therefore, this paper presents an experimental study of the cutter’s cutting performance and the rock’s failure behaviors on a newly developed linear rock cutting facility. A series of rock cutting tests were designed and performed. The acquired experimental data was analyzed to investigate the influences of process parameters and the rock’s mechanical properties on chip formation and force responses.


Author(s):  
Do Thi Kim Lien ◽  
Nguyen Dinh Man ◽  
Phung Tran Dinh

In this paper, an experimental study on the effect of cutting parameters on surface roughness was conducted when milling X12M steel. The cutting tool used in this study is a face milling cutter. The material that is used to make the insert is the hard alloy T15K6. The cutting parameters covered in this study include the cutting speed, the feed rate and depth of cut. The experiments are performed in the form of a rotating center composite design. The analysis shows that for both Ra and Rz: (1) the feed rate has the greatest influence on the surface roughness while the depth of cut, the cutting speed has a negligible effect on the surface roughness. (2) only the interaction between the feed rate and the depth of the cut has a significant effect on both Ra and Rz while the interaction between the cutting speed and the feed rate, the interaction between the cutting speed and the depth of cut have a negligible effect on surface roughness. A regression equation showing the relationship between Ra, Rz, and cutting parameters has also been built in this study.


2020 ◽  
Vol 143 (9) ◽  
Author(s):  
Minhui Qi ◽  
Mingzhong Li ◽  
Tiankui Guo ◽  
Yuan Li ◽  
Yanchao Li ◽  
...  

Abstract The two-stage gravel-packing technique has been widely adopted in the development of unconsolidated sandstone reservoirs with high sanding rates and silt contents. Compared with the traditional gravel-packing operation, the lifespan and long-term conductivity of the two-stage gravel pack improve significantly. In the present study, an experimental study was undertaken to determine the dynamic permeability change of two-stage gravel packs during sand production. Thirty-nine groups of flooding tests were carried out with various experimental settings, and the pressure drop of each section (i.e., the sanding section, gravel bed I, and gravel bed II) was monitored dynamically during flooding. The permeability characteristics of each section were used to determine the mechanisms of sanding, pore blockage, and particle remigration under different packing arrangements. Using the proposed experimental setup, a sensitivity analysis was carried out to study the parameters that may affect the permeability of the sand pack, such as the two-stage gravel size, packing length, flooding rate, and silty sand content. Based on the observed permeability recovery phenomena in gravel bed I during the experiments, a dynamic permeability prediction model considering the remigration of deposited particles was proposed. Compared with the traditional deep-bed filtration model and the experimental results, the verification showed that the new model is more suitable for predicting the dynamic permeability of two-stage gravel packs.


2011 ◽  
Vol 64 (1) ◽  
pp. 31-39 ◽  
Author(s):  
Mostefa Belkhatir ◽  
Hanifi Missoum ◽  
Ahmed Arab ◽  
Noureddine Della ◽  
Tom Schanz

2012 ◽  
Vol 476-478 ◽  
pp. 1067-1070
Author(s):  
Xiao Bin Zhang ◽  
Xia Chang ◽  
Fu Hui Han ◽  
Wei Jiu Huang

By using ordinary lathe, carried out cutting experimental study with cylindrical turning 45# steel on TiB2 ceramic cutting tool. By using Stereo Microscopy and Scanning Electron Microscopy, recorded cutting tool surface’s friction and wear conditions. The results showed that higher cutting speed could made surface roughness decrease and surface quality better; TiB2 ceramic cutting tool’s wear mechanism was abrasive wear, aoxidation wear; wear of blade tip and main flank face were more serious.


2018 ◽  
Vol 2018 ◽  
pp. 1-7
Author(s):  
Yu Wang ◽  
Bairu Xia ◽  
Zhiqiao Wang ◽  
Shouceng Deng

Fine silty sand layer is one of the common weak strata. It is easy to deform suddenly and induce accidents under the external load due to its loose structure and poor self-stability. To improve the stability of the strata in engineering construction, the grouting is usually used for antiseepage reinforcement in the fine silty sand layer. This paper presents the basic principle of the sonic vibration grouting, develops the experimental device and the simulated stratum condition, mixes the acidic water glass for engineering application, and carries out the experimental study on the sonic vibration grouting. The results show that the effect of the exciting force on the sonic vibration grouting is not obvious, and the vibration duration has a greater influence on it. With the increase of the vibration duration, the grouting diffusion distance is enlarging gradually and stabilizes eventually at a certain value. The vibration frequency has the greatest impact on the grouting. The grouting effect is the best when the vibration frequency is close to the natural frequency of the fine silty sand. The grouting diffusion distance is getting smaller, which means the grouting effect is becoming worse, when the vibration frequency is far away from the natural frequency of the stratum. The grouting effect in the fine silty sand layer can be improved effectively by vibration technology using the sonic vibration grouting which has excellent effect in engineering application. This paper lays a foundation for the further study on mechanism and engineering application of the sonic vibration grouting.


Author(s):  
Zhanjiang Yu ◽  
Qianqian Cai ◽  
Yiquan Li ◽  
Zhitong Wang ◽  
Xingxing Wang ◽  
...  

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