Experimental Investigation of Strain-Rate- and Temperature-Dependent Mechanical Properties of SA516Gr.70 Steel and Development of an Appropriate Material Model

Author(s):  
S. Sharma ◽  
M. K. Samal
Author(s):  
B. Bal ◽  
K. K. Karaveli ◽  
B. Cetin ◽  
B. Gumus

Al 7068-T651 alloy is one of the recently developed materials used mostly in the defense industry due to its high strength, toughness, and low weight compared to steels. The aim of this study is to identify the Johnson–Cook (J–C) material model parameters, the accurate Johnson–Cook (J–C) damage parameters, D1, D2, and D3 of the Al 7068-T651 alloy for finite element analysis-based simulation techniques, together with other damage parameters, D4 and D5. In order to determine D1, D2, and D3, tensile tests were conducted on notched and smooth specimens at medium strain rate, 100 s−1, and tests were repeated seven times to ensure the consistency of the results both in the rolling direction and perpendicular to the rolling direction. To determine D4 and D5 further, tensile tests were conducted on specimens at high strain rate (102 s−1) and temperature (300 °C) by means of the Gleeble thermal–mechanical physical simulation system. The final areas of fractured specimens were calculated through optical microscopy. The effects of stress triaxiality factor, rolling direction, strain rate, and temperature on the mechanical properties of the Al 7068-T651 alloy were also investigated. Damage parameters were calculated via the Levenberg–Marquardt optimization method. From all the aforementioned experimental work, J–C material model parameters were determined. In this article, J–C damage model constants, based on maximum and minimum equivalent strain values, were also reported which can be utilized for the simulation of different applications.


2020 ◽  
pp. 089270572093074
Author(s):  
Mahesh Divekar ◽  
Vivek R Gaval ◽  
Andreas Wonisch

In the injection-molded parts, prediction of accurate warpage at initial level becomes mandatory to avoid iterative work of mold modifications. Simulation teams of many organizations are using existing commercial programs for process simulations. Material models in existing simulation technologies are having certain limitations and assumptions, which can regularly result in up to 50% variation of warpage results as compared to the actual physical warpage measurement. The commonly used Moldflow simulation model, for example, ignores temperature-dependent mechanical properties and the stress relaxation spectrum for viscoelastic materials. These assumptions affect the accuracy of the warpage prediction results significantly. To decrease these kinds of variations, BASF extended its Ultrasim® tool which is based on integrative simulation technology. Recently, a newly developed thermomechanical material model with temperature-dependent nonlinear mechanical properties and stress relaxation behavior was added in the Ultrasim. This model has been used in this work to consider the complete transient description of the warpage, which starts at packing phase of the part inside the mold, followed by actual cooling and ejection. In this article, unreinforced semicrystalline polybutylene terephthalate polymer material (Ultradur® B4520) is considered for warpage correlational study. The accuracy of the warpage prediction is compared between the integrative simulation approach, existing warpage simulation method, and the actual experimental inspection results. The result exhibits that the accuracy of the integrative simulation (Ultrasim)-based warpage simulation is relatively better than existing simulation technologies and closer to the actual measurement.


2018 ◽  
Vol 4 (1) ◽  
pp. 114-128 ◽  
Author(s):  
Sandeep Tamrakar ◽  
Raja Ganesh ◽  
Subramani Sockalingam ◽  
Bazle Z. Haque ◽  
John W. Gillespie

2010 ◽  
Vol 44-47 ◽  
pp. 2368-2372
Author(s):  
Gang Chen ◽  
Yu Chun Kuang ◽  
Peng He ◽  
Ai Ming Xu

Tensile strength is one of the most important mechanical properties of granite. It is a key parameter for strength design, safety analysis of granite structures. In the present paper, experimental investigation on static and dynamic splitting tensile behavior of granite is carried out with Brazilian disc (BD) test. The incident wave of SHPB for the dynamic BD test was designed with pulse shaper. The results show that the dynamic tensile strength of granite is heightened with increasing strain rate.


2010 ◽  
Vol 7 (2) ◽  
pp. 57
Author(s):  
Jamaludin Kasim ◽  
Shaikh Abdul Karim Yamani ◽  
Ahmad Firdaus Mat Hedzir ◽  
Ahmad Syafiq Badrul Hisham ◽  
Mohd Arif Fikri Mohamad Adnan

An experimental investigation was performed to evaluate the properties of cement-bonded particleboard made from Sesendok wood. The target board density was set at a standard 1200 kg m". The effect offarticle size, wood to cement ratio and the addition ofsodium silicate and aluminium silicate on the wood cement board properties has been evaluated. A change ofparticle size from 1.0 mm to 2.0 mm has a significant effect on the mechanical properties, however the physical properties deteriorate. Increasing the wood to cement ratio from 1:2.25 to 1:3 decreases the modulus ofrupture (MOR) by 11% and the addition ofsodium silicate improves valuesfurther by about 28% compared to the addition ofaluminum silicate. The modulus ofelasticity (MOE) in general increases with increasing cement content, but is not significantly affected by the addition ofsodium silicate or aluminium silicate, although the addition of their mixture (sodium silicate andaluminium silicate) consistentlyyields greater MOE values. Water absorption and thickness swelling is significantly affected by the inclusion ofadditives and better values are attained using higher wood to cement ratios.


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