A novel sparse filtering approach based on time-frequency feature extraction and softmax regression for intelligent fault diagnosis under different speeds

2019 ◽  
Vol 26 (6) ◽  
pp. 1607-1618 ◽  
Author(s):  
Zhong-wei Zhang ◽  
Huai-hai Chen ◽  
Shun-ming Li ◽  
Jin-rui Wang
Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2524
Author(s):  
Huibin Zhu ◽  
Zhangming He ◽  
Juhui Wei ◽  
Jiongqi Wang ◽  
Haiyin Zhou

Bearing is one of the most important parts of rotating machinery with high failure rate, and its working state directly affects the performance of the entire equipment. Hence, it is of great significance to diagnose bearing faults, which can contribute to guaranteeing running stability and maintenance, thus promoting production efficiency and economic benefits. Usually, the bearing fault features are difficult to extract effectively, which results in low diagnosis performance. To solve the problem, this paper proposes a bearing fault feature extraction method and it establishes a bearing fault diagnosis method that is based on feature fusion. The basic idea of the method is as follows: firstly, the time-frequency feature of the bearing signal is extracted through Wavelet Packet Transform (WPT) to form the time-frequency characteristic matrix of the signal; secondly, the Multi-Weight Singular Value Decomposition (MWSVD) is constructed by singular value contribution rate and entropy weight. The features of the time-frequency feature matrix obtained by WPT are further extracted, and the features that are sensitive to fault in the time-frequency feature matrix are retained while the insensitive features are removed; finally, the extracted feature matrix is used as the input of the Support Vector Machine (SVM) classifier for bearing fault diagnosis. The proposed method is validated by data sets from the time-varying bearing data from the University of Ottawa and Case Western Reserve University Bearing Data Center. The results show that the algorithm can effectively diagnose the bearing under the steady-state and unsteady state. This paper proposes that the algorithm has better fault diagnosis capabilities and feature extraction capabilities when compared with methods that aree based on traditional feature technology.


Author(s):  
Chun Cheng ◽  
Wei Zou ◽  
Weiping Wang ◽  
Michael Pecht

Deep neural networks (DNNs) have shown potential in intelligent fault diagnosis of rotating machinery. However, traditional DNNs such as the back-propagation neural network are highly sensitive to the initial weights and easily fall into the local optimum, which restricts the feature learning capability and diagnostic performance. To overcome the above problems, a deep sparse filtering network (DSFN) constructed by stacked sparse filtering is developed in this paper and applied to fault diagnosis. The developed DSFN is pre-trained by sparse filtering in an unsupervised way. The back-propagation algorithm is employed to optimize the DSFN after pre-training. Then, the DSFN-based intelligent fault diagnosis method is validated using two experiments. The results show that pre-training with sparse filtering and fine-tuning can help the DSFN search for the optimal network parameters, and the DSFN can learn discriminative features adaptively from rotating machinery datasets. Compared with classical methods, the developed diagnostic method can diagnose rotating machinery faults with higher accuracy using fewer training samples.


2021 ◽  
Vol 63 (8) ◽  
pp. 465-471
Author(s):  
Shang Zhiwu ◽  
Yu Yan ◽  
Geng Rui ◽  
Gao Maosheng ◽  
Li Wanxiang

Aiming at the local fault diagnosis of planetary gearbox gears, a feature extraction method based on improved dynamic time warping (IDTW) is proposed. As a calibration matching algorithm, the dynamic time warping method can detect the differences between a set of time-domain signals. This paper applies the method to fault diagnosis. The method is simpler and more intuitive than feature extraction methods in the frequency domain and the time-frequency domain, avoiding their limitations and disadvantages. Due to the shortcomings of complex calculation, singularity and poor robustness, the paper proposes an improved method. Finally, the method is verified by envelope spectral feature analysis and the local fault diagnosis of gears is realised.


2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Fan Jiang ◽  
Zhencai Zhu ◽  
Wei Li ◽  
Bo Wu ◽  
Zhe Tong ◽  
...  

Feature extraction is one of the most difficult aspects of mechanical fault diagnosis, and it is directly related to the accuracy of bearing fault diagnosis. In this study, improved permutation entropy (IPE) is defined as the feature for bearing fault diagnosis. In this method, ensemble empirical mode decomposition (EEMD), a self-adaptive time-frequency analysis method, is used to process the vibration signals, and a set of intrinsic mode functions (IMFs) can thus be obtained. A feature extraction strategy based on statistical analysis is then presented for IPE, where the so-called optimal number of permutation entropy (PE) values used for an IPE is adaptively selected. The obtained IPE-based samples are then input to a support vector machine (SVM) model. Subsequently, a trained SVM can be constructed as the classifier for bearing fault diagnosis. Finally, experimental vibration signals are applied to validate the effectiveness of the proposed method, and the results show that the proposed method can effectively and accurately diagnose bearing faults, such as inner race faults, outer race faults, and ball faults.


Sensors ◽  
2021 ◽  
Vol 21 (22) ◽  
pp. 7467
Author(s):  
Shih-Lin Lin

Rolling bearings are important in rotating machinery and equipment. This research proposes variational mode decomposition (VMD)-DenseNet to diagnose faults in bearings. The research feature involves analyzing the Hilbert spectrum through VMD whereby the vibration signal is converted into an image. Healthy and various faults show different characteristics on the image, thus there is no need to select features. Coupled with the lightweight network, DenseNet, for image classification and prediction. DenseNet is used to build a model of motor fault diagnosis; its structure is simple, and the calculation speed is fast. The method of using DenseNet for image feature learning can perform feature extraction on each image block of the image, providing full play to the advantages of deep learning to obtain accurate results. This research method is verified by the data of the time-varying bearing experimental device at the University of Ottawa. Through the four links of signal acquisition, feature extraction, fault identification, and prediction, a mechanical intelligent fault diagnosis system has established the state of bearing. The experimental results show that the method can accurately identify four common motor faults, with a VMD-DenseNet prediction accuracy rate of 92%. It provides a more effective method for bearing fault diagnosis and has a wide range of application prospects in fault diagnosis engineering. In the future, online and timely diagnosis can be achieved for intelligent fault diagnosis.


2020 ◽  
Vol 10 (20) ◽  
pp. 7068
Author(s):  
Minh Tuan Pham ◽  
Jong-Myon Kim ◽  
Cheol Hong Kim

Recent convolutional neural network (CNN) models in image processing can be used as feature-extraction methods to achieve high accuracy as well as automatic processing in bearing fault diagnosis. The combination of deep learning methods with appropriate signal representation techniques has proven its efficiency compared with traditional algorithms. Vital electrical machines require a strict monitoring system, and the accuracy of these machines’ monitoring systems takes precedence over any other factors. In this paper, we propose a new method for diagnosing bearing faults under variable shaft speeds using acoustic emission (AE) signals. Our proposed method predicts not only bearing fault types but also the degradation level of bearings. In the proposed technique, AE signals acquired from bearings are represented by spectrograms to obtain as much information as possible in the time–frequency domain. Feature extraction and classification processes are performed by deep learning using EfficientNet and a stochastic line-search optimizer. According to our various experiments, the proposed method can provide high accuracy and robustness under noisy environments compared with existing AE-based bearing fault diagnosis methods.


Complexity ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-17 ◽  
Author(s):  
Zhijian Wang ◽  
Likang Zheng ◽  
Wenhua Du ◽  
Wenan Cai ◽  
Jie Zhou ◽  
...  

In the era of big data, data-driven methods mainly based on deep learning have been widely used in the field of intelligent fault diagnosis. Traditional neural networks tend to be more subjective when classifying fault time-frequency graphs, such as pooling layer, and ignore the location relationship of features. The newly proposed neural network named capsules network takes into account the size and location of the image. Inspired by this, capsules network combined with the Xception module (XCN) is applied in intelligent fault diagnosis, so as to improve the classification accuracy of intelligent fault diagnosis. Firstly, the fault time-frequency graphs are obtained by wavelet time-frequency analysis. Then the time-frequency graphs data which are adjusted the pixel size are input into XCN for training. In order to accelerate the learning rate, the parameters which have bigger change are punished by cost function in the process of training. After the operation of dynamic routing, the length of the capsule is used to classify the types of faults and get the classification of loss. Then the longest capsule is used to reconstruct fault time-frequency graphs which are used to measure the reconstruction of loss. In order to determine the convergence condition, the three losses are combined through the weight coefficient. Finally, the proposed model and the traditional methods are, respectively, trained and tested under laboratory conditions and actual wind turbine gearbox conditions to verify the classification ability and reliable ability.


Sensors ◽  
2020 ◽  
Vol 20 (22) ◽  
pp. 6576
Author(s):  
Shengnan Tang ◽  
Shouqi Yuan ◽  
Yong Zhu ◽  
Guangpeng Li

A hydraulic axial piston pump is the essential component of a hydraulic transmission system and plays a key role in modern industry. Considering varying working conditions and the implicity of frequent faults, it is difficult to accurately monitor the machinery faults in the actual operating process by using current fault diagnosis methods. Hence, it is urgent and significant to investigate effective and precise fault diagnosis approaches for pumps. Owing to the advantages of intelligent fault diagnosis methods in big data processing, methods based on deep learning have accomplished admirable performance for fault diagnosis of rotating machinery. The prevailing convolutional neural network (CNN) displays desirable automatic learning ability. Therefore, an integrated intelligent fault diagnosis method is proposed based on CNN and continuous wavelet transform (CWT), combining the feature extraction and classification. Firstly, CWT is used to convert the raw vibration signals into time-frequency representations and achieve the extraction of image features. Secondly, a new framework of deep CNN is established via designing the convolutional layers and sub-sampling layers. The learning process and results are visualized by t-distributed stochastic neighbor embedding (t-SNE). The results of the experiment present a higher classification accuracy compared with other models. It is demonstrated that the proposed approach is effective and stable for fault diagnosis of a hydraulic axial piston pump.


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