Microstructure and wear resistance of Fe-based hardfacing layer prepared by flux-cored wire feeding MAG welding process

2021 ◽  
Author(s):  
Jicheng Chen ◽  
Weiping Xie ◽  
Renpei Liu ◽  
Yanhong Wei
Keyword(s):  
Wear Resistance ◽  
Welding Process ◽  
Mag Welding ◽  
Cored Wire ◽  
Wire Feeding

TIG Overlap Welding Affecting Hard-Faced Weld Metal Properties on JIS-S50C Carbon Steel

2020 ◽  
Vol 861 ◽  
pp. 52-56
Author(s):  
Kittipong Kimapong ◽  
Voraya Wattanajitsiri ◽  
Sakchai Chantasri ◽  
Surat Triwanapong
Keyword(s):  
Wear Resistance ◽  
Carbon Steel ◽  
Weld Metal ◽  
Metal Layer ◽  
Welding Process ◽  
Welding Current ◽  
Dilution Effect ◽  
Tig Welding ◽  
Cored Wire ◽  
Metal Properties

This paper aimed to study an overlap distance (OL) of hard-faced welding bead in a tungsten inert gas (TIG) welding on the JIS-S50C carbon steel surface. Hard-faced weld metal was produced on an outside surface of the cylinder, using TIG welding with a high chromium flux-cored wire electrode. Welding process parameters were a welding current of 150–210 A and a hard-faced layer of 1–3. The experimental results were summarized as follows. An increase in welding current increased the weld width and the penetration but decreased the weld convex. It also increased the hardness and wear resistance of hard-faced weld metal. The increase of a weld overlap distance resulted in a decrease in the dilution effect in weld metals and an increase in the hardness and wear resistance. An increase in the hard-faced weld metal layer also resulted in a decrease in the dilution effect, resulting in an increase in the hardness and wear resistance.

The Comparative Analysis of the Concentration of Microparticles during Mechanized MAG Welding Using Cored Wires

2013 ◽  
Vol 814 ◽  
pp. 76-81
Author(s):  
Dănuţ Mihailescu ◽  
Octavian Frincu ◽  
Marius Corneliu Gheonea
Keyword(s):  
Carbon Dioxide ◽  
Comparative Analysis ◽  
Welding Process ◽  
Mag Welding ◽  
Gas Mixture ◽  
Metal Powders ◽  
Shielding Gas ◽  
Cored Wire ◽  
Metal Frame ◽  
Cored Wires

Use of cored wire - shielding gas (gas mixture) pair, during mechanized MAG welding, causes the microparticles formation which is harmful for the welder’s health. The paper presents the experimental method for determining the concentration of the microparticles generated during MAG welding when rutile cored wires (standard and low fume emission) and metal powder cored wires (standard and low fume emission) are used. Carbon dioxide and the shielding gas mixture are investigated, too. Four types of cored wires were comparatively analysed, when three wire speed values were applied. The research of the microparticles concentration was conducted after each welding bead deposition, at the upper part of the welding enclosure, using MicroDust Pro particulate monitor. After each weld bead was deposited, the metal frame of the welding enclosure was removed, and, the fumes and gases, produced during the welding process, were eliminated through two fans, positioned inside and outside of the equipment. Using rutile cored wire with low fume emission, a decrease of microparticles concentration up to 30% is noticed in comparison with standard rutile cored wire. Using metal powders cored wire with low fume emission, the microparticles concentration is diminished with 12.5% comparing with standard metal powders cored wire.

The Technological Comparative Analysis between the Vertical MAG Welding with Solid Wire and with Cored Wire

2015 ◽  
Vol 1128 ◽  
pp. 199-208
Author(s):  
Mircea Burcă ◽  
Radu Cristian Seculin ◽  
Daniel Țunea
Keyword(s):  
Short Circuit ◽  
Welding Process ◽  
Good Control ◽  
Point Of View ◽  
Steel Plates ◽  
Mag Welding ◽  
Core Wire ◽  
Metal Bath ◽  
Cored Wire ◽  
Economical Analysis

The vertical welding is generally considered difficult because of the danger of the flow of the melting bath and the melted slag under the action of gravity. In the case of the MIG/MAG welding process, the technological measurements that are being regarded in the ascending and descending of the vertical welding refer to: the use of transfer modes through short circuit and pulsed current, the use of core wires instead of solid wires, the crossing from the semi-mechanized to automatic or robotical welding, that allows the use of complex radial oscillation systems, that assure a good control of the metal bath. The paper wants to make a comparative technological and economical analysis between the vertical ascendent MAG welding using solid wire or core wire. The advantages that are being presented are for the use of the core wire with a rutilic core for the vertical, ascendent welding from a technological, qualitative and economical point of view in the mechanical corner welding process of a 10 mm thickness steel plates.

Improving the efficiency of hardening of tillage machine working bodies by arc surfacing using wear-resistant rollers

2020 ◽  
pp. 176-185
Author(s):  
Dmitriy B. Slinko ◽  
Vyacheslav A. Denisov ◽  
Dmitriy A. Dobrin ◽  
Andrey V. Afanas’yev ◽  
Pavel M. Kislov
Keyword(s):  
Wear Resistance ◽  
Operating Time ◽  
Field Tests ◽  
Electric Arc ◽  
Cutting Edge ◽  
Linear Size ◽  
Research Purpose ◽  
Cored Wire ◽  
Wear Resistant ◽  
Working Bodies

Reducing operating costs during soil processing and increasing the wear resistance of parts and components is an important condition for reducing the cost of agricultural products, increasing its efficiency and competitiveness. The development of materials with increased wear resistance and new effective technologies for strengthening working bodies in their manufacture is now becoming an urgent task. (Research purpose) The research purpose is increasing the wear resistance of the working bodies of soil-processing machines by electric arc surfacing. (Materials and methods) During the experimental study, it has been performed testing of modes and surfacing of a pilot batch of working bodies from Kverneland for field tests in VIM on an automated installation for electric arc surfacing. Authors used eutectic CastolinEnDotec DO*30 powder wire with a diameter of 1.2 millimeters and a boron content of up to 4 percent for surfacing wear-resistant rollers, which allows to obtain wear-resistant rollers with a hardness of up to 65 HRC without pores and cracks. (Results and discussion) It has been revealed that hardened ploughshares that have passed field tests are subject to lower wear rates compared to non-hardened ones. It was found that when operating time is 24.785 hectares per ploughshare, the wear of the linear size of the cutting edge along the width of hardened ploughshares is on average up to 10-11 millimeters less than that of non-hardened ones. It was found that when processing 228 hectares, the wear of the linear size of the cutting edge along the width of hardened bits is on average up to 9-10 millimeters less than that of non-hardened ones. (Conclusions) The technology of surfacing with intermittent wear-resistant rollers provides an increase in the efficiency of hardening of Kverneland working bodies according to the criterion of wear resistance by an average of 20-30 percent. The adjusted technological parameters of the surfacing process will reduce the wear rate and increase the service life of the blade part of the working bodies, as well as reduce the amount of surfaced material by an average of 60 percent. The continuation of work on strengthening the working bodies should be aimed at changing the surfacing scheme and choosing a cheaper domestic cored wire.

scholarly journals Comparison of Structure and Properties of Mo2FeB2-Based Cermets Prepared by Welding Metallurgy and Vacuum Sintering

Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 46
Author(s):  
Hu Xu ◽  
Junsheng Sun ◽  
Jun Jin ◽  
Jijun Song ◽  
Chi Wang
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Volume Fraction ◽  
Phase Evolution ◽  
304 Stainless Steel ◽  
Vacuum Sintering ◽  
Cored Wire ◽  
Welding Metallurgy ◽  
Metallurgical Bonding ◽  
The Matrix

At present, most Mo2FeB2-based cermets are prepared by vacuum sintering. However, vacuum sintering is only suitable for ordinary cylinder and cuboid workpieces, and it is difficult to apply to large curved surface and large size workpieces. Therefore, in order to improve the flexibility of preparing Mo2FeB2 cermet, a flux cored wire with 70% filling rate, 304 stainless steel, 60 wt% Mo powder and 40 wt% FeB powder was prepared. Mo2FeB2 cermet was prepared by an arc cladding welding metallurgy method with flux cored wire. In this paper, the microstructure, phase evolution, hardness, wear resistance and corrosion resistance of Mo2FeB2 cermets prepared by the vacuum sintering (VM-Mo2FeB2) and arc cladding welding metallurgy method (WM-Mo2FeB2) were systematically studied. The results show that VM-Mo2FeB2 is composed of Mo2FeB2 and γ-CrFeNi.WM-Mo2FeB2 is composed of Mo2FeB2, NiCrFe, MoCrFe and Cr2B3. The volume fraction of hard phase in WM-Mo2FeB2 is lower than that of VM-Mo2FeB2, and its hardness and corrosion resistance are also slightly lower than that of VM-Mo2FeB2, but there are obvious pores in the microstructure of VM-Mo2FeB2, which affects its properties. The results show that WM-Mo2FeB2 has good diffusion and metallurgical bonding with the matrix and has no obvious pores. The microstructure is compact and the wear resistance is better than that of VM-Mo2FeB2.

Experimental study on the metal transfer control by using pulsed Ar addition in CO2 arc welding process: studies on pulsed gas MAG welding

2021 ◽  
pp. 1-17
Author(s):  
Kohei Fujiwara ◽  
Tadahisa Tsuyama ◽  
Masahiro Ohara ◽  
Takashi Mizuguchi ◽  
Naoki Mukai ◽  
...  
Keyword(s):  
Experimental Study ◽  
Arc Welding ◽  
Welding Process ◽  
Metal Transfer ◽  
Mag Welding ◽  
Process Studies ◽  
Arc Welding Process

Study on Arc and Drop Transfer Behaviors of DCEN MAG Welding

2014 ◽  
Vol 887-888 ◽  
pp. 1290-1293
Author(s):  
Xu Ming Wang ◽  
Qing Xia Bi
Keyword(s):  
Direct Current ◽  
High Speed ◽  
Welding Process ◽  
Mag Welding ◽  
High Speed Camera ◽  
High Current ◽  
Current Electrode ◽  
The Stability

By means of the high speed camera, the arc and drop transfer behaviours of direct current electrode negative MAG welding process are researched. The influences of luminous arc ball on the stability of MAG welding process are analyzed. On this basis, the process interval of DCEN MAG welding is determined. And the influences of wire polarity on wire melting coefficient are compared. By using the shield gas 98%Ar + 2%O2, the stable drop transfer manner can be divided into two kinds: dropwise transfer with low current, and streaming transfer with high current.

scholarly journals Influence of Current Feeding Position of Duplex Current Feeding MIG Welding on Droplet Heat Quantity

Materials ◽  
2019 ◽  
Vol 12 (21) ◽  
pp. 3590
Author(s):  
Atsuhito Aoki ◽  
Shinichi Tashiro ◽  
Hideaki Kurokawa ◽  
Manabu Tanaka
Keyword(s):  
Welding Process ◽  
Welding Current ◽  
Mig Welding ◽  
Secondary Current ◽  
Pure Argon ◽  
Large Current ◽  
Heat Quantity ◽  
Feeding Speed ◽  
Wire Feeding ◽  
Simplified Calculation

Pure argon metal inert gas (MIG) welding is expected to offer the possibility to obtain high toughness weld joints. However, due to its arc instability and low wettability, it is difficult to apply pure argon MIG to a practical welding structure. In order to solve these problems, an improved MIG welding process with a duplex current feeding (DCF-MIG) mechanism was developed. In the DCF-MIG process, the welding current and the wire feeding speed are independently controlled by an additionally feeding secondary current from a secondary power source. Thereby, DCF-MIG can supply a large current compared to conventional MIG under the same deposition rate. In this study, to consider the influence of the secondary current feeding position of DCF-MIG on droplet heat quantity, droplet heat quantity was measured by calorimetry. As a result, the droplet heat quantity was found to be increased significantly with the increase of the distance between the primary current feeding point and secondary current feeding point. The increase of the droplet heat quantity in the DCF-MIG process had a strong effect on improving bead shape and penetration. The droplet heat quantity with the effective current value of DCF-MIG was derived from the simplified calculation and the results roughly agreed with the experimental data.

scholarly journals Control of Droplet Transition in Underwater Welding Using Pulsating Wire Feeding

Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1715 ◽  
Author(s):  
Ning Guo ◽  
Lu Huang ◽  
Yongpeng Du ◽  
Qi Cheng ◽  
Yunlong Fu ◽  
...  
Keyword(s):  
Short Circuit ◽  
Droplet Transfer ◽  
Frequency Condition ◽  
Feeding Mode ◽  
Cored Wire ◽  
Underwater Wet Welding ◽  
Withdrawal Speed ◽  
Feeding Process ◽  
The Wire ◽  
Wire Feeding

Underwater wet welding technology is widely used. Because the stability of droplet transfer in underwater wet welding is poor, the feasibility of improving the droplet transfer mode has been discussed from various technical directions. In this work, the characteristics of pulsating wire feeding were studied in the pulsating wire feeding mode by investigating the effects of changing the pulsating frequency, the wire withdrawal speed, and the wire withdrawal quantity on the droplet transfer process and the welding quality. With the aim of improving weld forming and welding stability, the authors selected the coefficient of variation and the ratio of unstable droplet transfer as the indexes to evaluate the effect of droplet transfer control. The pulsating wire feeding process of underwater wet flux-cored wire was analyzed in depth, and the following conclusions were drawn: using the pulsating wire feeding mode and after comparing and analyzing the pulsed wire feeding process under the same frequency condition, the authors found that the forming and stability were better under the conditions of slower withdrawal speed and smaller withdrawal quantity. The short-circuit transition ratio decreased steadily with the increase of pulsating wire feeding frequency, the rejection transition ratio first rose and then decreased, and the splash ratio first decreased and then rose.

Microstructures and Properties of Tungsten Carbide Particle-Reinforced Composites Fabricated by Overlaying Welding with Flux-Cored Wire

2011 ◽  
Vol 228-229 ◽  
pp. 548-551
Author(s):  
Lian Jie Li ◽  
Le Dai
Keyword(s):  
Wear Resistance ◽  
Tungsten Carbide ◽  
Carbide Particle ◽  
Reinforced Composites ◽  
Small Particles ◽  
Cored Wire ◽  
Steel Microstructure ◽  
Surface Iron ◽  
The Matrix ◽  
Surface Rigidity

The wire was made by Tungsten Carbide(WC) particles as core. MIG welding was used to surface iron-based WC wearable composite coating of different size and content of WC particles on mild steel. Microstructure was investigated. Surface rigidity and wear resistance were tested. The results indicate that the small particles are dissolved seriously, which separate out with reticulation. The hardness and wear resistance of the matrix are relative higher. The big particles are dissolved less, tree crystal separates out along particles. The particles are easy to fall off when wearing. So the hardness and wear resistance of the substrate are relative lower. The admixture with 80% big particles and 20% small particles has the best wear resistance, its wear resistance can achieve quintupling of quenching 45 steel. The hardness and wear resistance increase with content of WC increasing.

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