scholarly journals On the prediction of the reverse flow and rotating stall characteristics of high-speed axial compressors using a three-dimensional through-flow code

2020 ◽  
Vol 99 ◽  
pp. 105578 ◽  
Author(s):  
Mauro Righi ◽  
Vassilios Pachidis ◽  
László Könözsy
Author(s):  
Hanxuan Zeng ◽  
Xinqian Zheng ◽  
Mehdi Vahdati

Abstract The occurrence of stall and surge in axial compressors has a great impact on the performance and reliability of aero-engines. Accurate and efficient prediction of the key features during these events has long been the focus of engine design processes. In this paper, a new body-force model that can capture the three-dimensional and unsteady features of stall and surge in compressors at a fraction of time required for URANS computations is proposed. To predict the rotating stall characteristics, the deviation of local airflow angle from the blade surface is calculated locally during the simulation. According to this local deviation, the computational domain is divided into stalled and forward flow regions, and the body-force field is updated accordingly; to predict the surge characteristics, the local airflow direction is used to divide the computational domain into reverse flow regions and forward flow regions. A single-stage axial compressor and a three-stage axial compressor are used to verify the proposed model. The results show that the method is capable of capturing stall and surge characteristics correctly. Compared to the traditional fully three-dimensional URANS method (fRANS), the simulation time for multi-stage axial compressors is reduced by 1 to 2 orders of magnitude.


Author(s):  
Jin Guo ◽  
Jun Hu ◽  
Xuegao Wang ◽  
Rong Xu

Abstract Rotating stall is a natural limit to the stable operating range of compressors due to the inverse pressure gradient of viscous gas. Effective prediction of compressor stall boundary is an important guarantee for the successful development of aeroengine. In this paper, a three-dimensional unsteady through-flow model based on body force theory is developed to reflect the dynamic stall process of multistage axial compressors with acceptable computational costs. The influence of blade geometric parameters is fully considered in blade force source terms. The source terms are related to the attack angle and Mach number of the blade inlet using the deviation angle and loss model in the through-flow theory. Meanwhile, the temporal lag response of the source terms to the upstream flow conditions is taken into account. Therefore, it can be utilized for predicting the off-design performance and rotating stall characteristics of multistage axial compressors. The developed model is validated on a two-stage low-speed axial compressor. The calculated performance line and stall cell speed are in agreement with the experimental results. The unsteady flow behavior of the compressor during stall is presented by the model. The results indicate that the developed model has the potential to be applied to the preliminary evaluation of compressor stability in design stage.


Author(s):  
Hua-Shu Dou ◽  
Shimpei Mizuki

The flow in vaneless diffusers with large width-to-radius ratios is analyzed by using three-dimensional boundary-layer theory. The variations of the wall shear angle in the layer and the separation radius of the turbulent boundary layer versus various parameters are calculated and compared with experimental data. The effect of the separation point on the performance of vaneless diffusers and the mechanism of rotating stall are discussed. It is concluded that when the flow rate becomes very low, the reverse flow zone on the diffuser walls extends toward the entry region of diffusers. When the rotating jet-wake flow with varying total pressure passes through the reverse flow region near the impeller outlet, rotating stall is generated. The influences of the radius ratio on the reverse flow occurrence as well as on the overall performance are also discussed.


Author(s):  
Simon Coldrick ◽  
Paul Ivey ◽  
Roger Wells

This paper describes preparatory work towards three dimensional flowfield measurements downstream of the rotor in an industrial, multistage, axial compressor, using a pneumatic pressure probe. The probe is of the steady state four hole cobra probe type. The design manufacture and calibration of the probe is described. CFD calculations have been undertaken in order to assess the feasability of using such a probe in the high speed compressor environment where space is limited. This includes effects of mounting the probe in close proximity to the downstream stator blades and whether it is necessary to adjust the calibration data to compensate for these effects.


2018 ◽  
Vol 78 ◽  
pp. 271-279 ◽  
Author(s):  
Mauro Righi ◽  
Vassilios Pachidis ◽  
László Könözsy ◽  
Lucas Pawsey

Author(s):  
John Robert Fagan ◽  
Sanford Fleeter

A series of experiments are performed to investigate and quantify the design and off-design three-dimensional mean flow in a centrifugal compressor impeller. The experiments entail the acquisition and analysis of LDV data in the impeller passages of a low speed research mixed-flow compressor operating at its design point and at a point near the inception of rotating stall. The LDV data at both operating points show regions near the impeller exit with a significant velocity deficit on the shroud surface characteristic of the traditional jet-wake structure observed in many centrifugal compressors. At design, the maximum velocity deficit occurs at a location 70% of the passage width from the pressure to the suction surface. At the incipient stall point, the maximum velocity deficit occurs in the shroud suction surface corner, with the data indicating reverse flow.


1991 ◽  
Vol 113 (2) ◽  
pp. 290-301 ◽  
Author(s):  
V. H. Garnier ◽  
A. H. Epstein ◽  
E. M. Greitzer

Stall inception has been studied in two low-speed compressors (a single-stage and a three-stage) and in a high-speed three-stage compressor, using temporally and spatially resolved measurements. In all three machines, rotating stall was preceded by a period in which small-amplitude waves were observed traveling around the circumference of the machine at a speed slightly less than the fully developed rotating stall cell speed. The waves evolved smoothly into rotating stall without sharp changes in phase or amplitude, implying that, in the machines tested, the prestall waves and the fully developed rotating stall are two stages of the same phenomenon. The growth rate of these disturbances was in accord with that predicted by current analytical models. The prestall waves were observed both with uniform and with distorted inflow, but were most readily discerned with uniform inflow. Engineering uses and limitations of these waves are discussed.


Author(s):  
Jan-Arun Faust ◽  
Yong Su Jung ◽  
James Baeder ◽  
André Bauknecht ◽  
Jürgen Rauleder

Recently, an asymmetric lift-offset compound helicopter has been conceptualized at the University of Maryland with the objective of improving the overall performance of a medium-lift utility helicopter. The investigated form of lift-compounding incorporates an additional stubbed wing attached to the fuselage on the retreating side. This design alleviates rotor lift requirements and generates a roll moment that enables increased thrust potential on the advancing side in high-speed forward flight. In this study, a numerical model was developed based on the corresponding experimental test case. Three-dimensional unsteady Reynolds-averaged Navier–Stokes equations were solved on overset grids with computational fluid dynamics–computational structural dynamics (CFD–CSD) coupling using the in-house CPU–GPU heterogeneous Mercury CFD framework. Simulations were performed at high-speed, high-thrust operating conditions and showed satisfactory agreement with the experimental measurements in terms of the cyclic control angles, rotor thrust, and torque values. CFD results indicated that for an advance ratio of 0.5 with a collective pitch of 10.6°, a vehicle lift-to-equivalent-drag ratio improvement of 47% was attainable using 11% wing-lift offset. The CFD-computed flow fields provide insights into the origin of a reverse flow entry vortex that was observed in particle image velocimetry data, and they characterize the wing–rotor interactional aerodynamics.


Author(s):  
Matthew R. Feulner ◽  
Gavin J. Hendricks ◽  
James D. Paduano

Using a two dimensional compressible flow representation of axial compressor dynamics, a control-theoretic input-output model is derived which is of general utility in rotating stall/surge active control studies. The derivation presented here begins with a review of the fluid dynamic model, which is a 2D stage stacking technique that accounts for blade row pressure rise, loss and deviation as well as blade row and inter-blade row compressible flow. This model is extended to include the effects of the upstream and downstream geometry and boundary conditions, and then manipulated into a transfer function form that dynamically relates actuator motion to sensor measurements. Key relationships in this input-output form are then approximated using rational polynomials. Further manipulation yields an approximate model which is in standard form for studying active control of rotating stall and surge. As an example of high current relevance, the transfer function from an array of jet actuators to an array of static pressure sensors is derived. Numerical examples are also presented, including a demonstration of the importance of proper choice of sensor and actuator locations, as well as a comparison between sensor types. Under a variety of conditions, it was found that sensor locations near the front of the compressor or in the downstream gap are consistently the best choices, based on a quadratic optimization criterion and a specific 3-stage compressor model. The modeling and evaluation procedures presented here are a first step toward a rigorous approach to the design of active control systems for high speed axial compressors.


Author(s):  
Florin Iancu ◽  
Janusz Piechna ◽  
Norbert Mu¨ller

It has been shown that the wave rotor technology has the potential of improving the performance of gas turbine cycles. Moreover the radial wave rotor is an additional innovation for this technology. Unlike the commercialized axial-flow wave rotor (Comprex®), a radial one has the benefit of using centrifugal forces to improve the compression process or flow scavenging. The geometry of the rotor is much simpler and is ideal for microfabrication, which is relying mainly on two-dimensional processes to create three-dimensional features. This paper is presenting several radial ultra-micro wave rotors (UμWR) configurations and numerical analysis of these rotors. In a radial placement, the wave rotor has four possible configurations: two - general configuration, through-flow and reverse-flow, and each of these could have the low pressure air port positioned at inside or outside of the rotor. Results have been obtained using FLUENT, a Computational Fluid Dynamics (CFD) commercial code. The vast information about the unsteady processes occurring during simulation is visualized.


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