The setting behavior, mechanical properties and drying shrinkage of ternary blended concrete containing granite quarry dust and processed steel slag aggregate

2019 ◽  
Vol 215 ◽  
pp. 447-461 ◽  
Author(s):  
Jay Sern Lim ◽  
Chee Ban Cheah ◽  
Mahyuddin B. Ramli

Concrete is recognized as a quite breakable material when exposed to impact loading and normal stresses. Concrete tensile strength is nearly one-tenth of its compressive strength. As a result of which concrete members are not able to support such stresses and loads which mainly occurs in most concrete structures. So, we mainly reinforce it with such materials which help it to increase its tensile and flexural strength. Fibers are the material which helps to increase the toughness and durability of concrete and reduce plastic and drying shrinkage. As we know cement, sand and aggregate are three basic construction materials. Due to the huge demand for these materials, their deposits are scarce. So, we need to find the material which can replace them partially and fully. Stone quarry dust is material that may be used to replace sand partially and fully. In this study, the casting of moulds for various percentage of stone quarry dust (5%, 10%, 20%, 30%, 40%, and 50%) is carried and maximum value for stone quarry dust is obtained. After obtaining the max value of stone quarry dust at 10% it is replaced with various percentages of polypropylene fiber (0%, 0.1%, 0.2% and 0.3%). This study aims to investigate the limit up to which stone quarry can be replaced with sand for M35 grade of concrete and to investigate the combined effect of stone quarry dust (10%) and polypropylene fiber with varying percentage (0%, 0.1%, 0.2%, and 0.3%).


Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 495
Author(s):  
Mingkai Zhou ◽  
Xu Cheng ◽  
Xiao Chen

The stability of steel-slag road materials remains a critical issue in their utilization as an aggregate base course. In this pursuit, the present study was envisaged to investigate the effects of fly ash on the mechanical properties and expansion behavior of cement-fly-ash-stabilized steel slag. Strength tests and expansion tests of the cement-fly-ash-stabilized steel slag with varying additions of fly ash were carried out. The results indicate that the cement-fly-ash-stabilized steel slag exhibited good mechanical properties. The expansion rate and the number of bulges of the stabilized material reduced with an increase in the addition. When the addition of fly ash was 30–60%, the stabilized material was not damaged due to expansion. Furthermore, the results of X-CT, XRD and SEM-EDS show that fly ash reacted with the expansive component of the steel slag. In addition, the macro structure of the stabilized material was found to be changed by an increase in the concentration of the fly ash, in order to improve the volumetric stability. Our study shows that the cement-fly-ash-stabilized steel slag exhibits good mechanical properties and volumetric stability with reasonable additions of fly ash.


Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2865
Author(s):  
Md Jihad Miah ◽  
Md. Munir Hossain Patoary ◽  
Suvash Chandra Paul ◽  
Adewumi John Babafemi ◽  
Biranchi Panda

This paper investigates the possibility of utilizing steel slags produced in the steelmaking industry as an alternative to burnt clay brick aggregate (BA) in concrete. Within this context, physical, mechanical (i.e., compressive and splitting tensile strength), length change, and durability (porosity) tests were conducted on concrete made with nine different percentage replacements (0%, 10%, 20%, 30%, 40%, 50%, 60%, 80%, and 100% by volume of BA) of BA by induction of furnace steel slag aggregate (SSA). In addition, the chemical composition of aggregate through X-ray fluorescence (XRF) analysis and microstructural analysis through scanning electron microscopy (SEM) of aggregates and concrete were performed. The experimental results show that the physical and mechanical properties of concrete made with SSA were significantly higher than that of concrete made with BA. The compressive and tensile strength increased by 73% when SSA fully replaced BA. The expansion of concrete made with SSA was a bit higher than the concrete made with BA. Furthermore, a significant lower porosity was observed for concrete made with SSA than BA, which decreased by 40% for 100% SSA concrete than 100% BA concrete. The relation between compressive and tensile strength with the porosity of concrete mixes are in agreement with the relationships presented in the literature. This study demonstrates that SSA can be used as a full replacement of BA, which is economical, conserves the natural aggregate, and is sustainable building material since burning brick produces a lot of CO2.


2011 ◽  
Vol 105-107 ◽  
pp. 2204-2208 ◽  
Author(s):  
Run Xia Hao ◽  
Xiao Yan Guo

The properties of flue gas desulphurization (FGD) gypsum were analysized by Thermo-gravimetry/differential scanning calorimetry (TG/DSC), technical performance analysis, optical microscope and Scanning electron microscope (SEM). Mechanical properties of FGD gypsum-steel slag powder cementitious material were researched. The results revealed that FGD gypsum have similar moisture content, major component CaSO4·2H2O with natural gypsum, and has better technical performance than natural gypsum. The results of optical microscope and SEM of the FGD gypsum hydration support this further. When the dosage of steel slag powder is 15%, containing activator ,better mechanical properties can be obtained. Key words: FGD gypsum, Property, Cementitious material


Materials ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6692
Author(s):  
Xianhui Zhao ◽  
Haoyu Wang ◽  
Linlin Jiang ◽  
Lingchao Meng ◽  
Boyu Zhou ◽  
...  

The long-term property development of fly ash (FA)-based geopolymer (FA−GEO) incorporating industrial solid waste carbide slag (CS) for up to 360 d is still unclear. The objective of this study was to investigate the fresh, physical, and mechanical properties and microstructures of FA−GEO composites with CS and to evaluate the effects of CS when the composites were cured for 360 d. FA−GEO composites with CS were manufactured using FA (as an aluminosilicate precursor), CS (as a calcium additive), NaOH solution (as an alkali activator), and standard sand (as a fine aggregate). The fresh property and long-term physical properties were measured, including fluidity, bulk density, porosity, and drying shrinkage. The flexural and compressive strengths at 60 d and 360 d were tested. Furthermore, the microstructures and gel products were characterized by scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The results show that the additional 20.0% CS reduces the fluidity and increases the conductivity of FA−GEO composites. Bulk densities were decreased, porosities were increased, and drying shrinkages were decreased as the CS content was increased from 0.0% to 20.0% at 360 d. Room temperature is a better curing condition to obtain a higher long-term mechanical strength. The addition of 20.0% CS is more beneficial to the improvement of long-term flexural strength and toughness at room temperature. The gel products in CS−FA−GEO with 20.0% CS are mainly determined as the mixtures of sodium aluminosilicate (N−A−S−H) gel and calcium silicate hydration (C−S−H) gel, besides the surficial pan-alkali. The research results provide an experimental basis for the reuse of CS in various scenarios.


2020 ◽  
Vol 5 (2) ◽  
pp. 14
Author(s):  
Matthew S. Sullivan ◽  
Mi G. Chorzepa ◽  
Stephan A. Durham

Ternary blends of cementitious materials are investigated. A cement replacement level of 45% is used for all ternary mixtures consisting of 15% metakaolin and 30% slag replacements. Three metakaolin and two blast furnace slag, referred to as ‘slag’ for short, products commercially available are used to compare performance in ternary blends. A mixture with a 45% fly ash replacement is included to serve as a benchmark for performance. The control mixture contains 422 kg of cement per cubic meter of concrete, and a water-to-cementitious material ratio of 0.43 is used for all mixtures with varying dosages of superplasticizer to retain workability. Mixtures are tested for mechanical properties, durability, and volumetric stability. Mechanical properties include compression, split-cylinder tension, modulus of rupture, and dynamic Young’s modulus. Durability measures are comprised of rapid chloride-ion penetrability, sulfate resistance, and alkali–silica reactivity. Finally, the measure of dimensional stability is assessed by conducting drying shrinkage and coefficient of thermal expansion tests. Results indicate that ternary mixtures including metakaolin perform similarly to the control with respect to mechanical strength. It is concluded that ternary blends perform significantly better than both control and fly ash benchmark in tests measuring durability. Furthermore, shrinkage is reduced while the coefficients of thermal expansion are slightly higher than control and the benchmark.


Author(s):  
Tao Cheng ◽  
Renjie Hu ◽  
Wanhui Xu ◽  
Yi Zhang

In this paper, the mechanical properties and engineering applicationof electric furnace (EAF) slag mixed soil are investigated.The samples of steel slag are taken from a steel manufacturingcompany in Huangshi, a city of China. The mixed soilwas firstly prepared by mixing the steel slag and clay mixturein different proportions. The optimal moisture content for mixingthe soil is investigated from the experiment through directshear test. Based on three axial compression tests, the optimumsteel slag ratio is determined. Finally, the mechanical propertiesof steel slag mixed soil are tested in a practical engineeringproblem through a numerical simulation. The steel slag mixedsoil is used to replace the original soil of the embankment andcompared with that of the original one. The comparison studyshows that the method proposed in this paper is simple andeffective. Moreover, from the practical problem analysis, theoptimal utilization of electric furnace slag can be achieved.


2020 ◽  
Vol 833 ◽  
pp. 228-232
Author(s):  
Md. Jihad Miah ◽  
Mohammad Shamim Miah ◽  
Anisa Sultana ◽  
Taukir Ahmed Shamim ◽  
Md Ashraful Alom

This work performs experimental investigations on concrete made with difference replacement percentage of first-class burnt clay brick aggregate (0, 10, 20, 30, 40, 50, 60, 80, and 100%) by steel slag (SS) aggregate. The aim is to evaluate the mechanical properties as well as durability performances, additionally, water absorption porosity test is performed to investigate the influence of steel slag aggregate on the durability of tested concrete. The experimental results have shown that the compressive strength was improved significantly due to the replacement of brick aggregate by steel slag aggregate. The crushing strength of concrete made with 100% steel slag aggregate has gained up to 70% more than the control concrete (100% brick aggregate). However, the porosity of concrete was reduced with the adding percentage of brick aggregate by steel slag aggregate which is consistent with the compressive strength results. Further, a quite good agreement between compressive strength and porosity was observed as well.


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