Design of stainless steel gapped K-joints in cold-formed square hollow sections

Aluminum additions to conventional 18Cr-8Ni austenitic stainless steel compositions impart excellent resistance to high sulfur environments. However, problems are typically encountered with aluminum additions above about 1% due to embrittlement caused by aluminum in solid solution and the precipitation of NiAl. Consequently, little use has been made of aluminum alloy additions to stainless steels for use in sulfur or H2S environments in the chemical industry, energy conversion or generation, and mineral processing, for example.A research program at the Albany Research Center has concentrated on the development of a wrought alloy composition with as low a chromium content as possible, with the idea of developing a low-chromium substitute for 310 stainless steel (25Cr-20Ni) which is often used in high-sulfur environments. On the basis of workability and microstructural studies involving optical metallography on 100g button ingots soaked at 700°C and air-cooled, a low-alloy composition Fe-12Cr-5Ni-4Al (in wt %) was selected for scale up and property evaluation.

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Comparison of Recovery and Recrystallization in Stainless Steel Following Plane-Wave Shock Loading and Explosive Forming

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100069132 ◽

1970 ◽

Vol 28 ◽

pp. 428-429 ◽

Cited By ~ 2

Author(s):

J. A. Korbonski ◽

L. E. Murr

Keyword(s):

Stainless Steel ◽

Shock Loading ◽

Pressure Pulse ◽

Shock Pressure ◽

304 Stainless Steel ◽

Strain Rates ◽

Two Dimensional ◽

Aisi 304 Stainless Steel ◽

Aisi 304 ◽

Explosive Forming

Comparison of recovery rates in materials deformed by a unidimensional and two dimensional strains at strain rates in excess of 104 sec.−1 was performed on AISI 304 Stainless Steel. A number of unidirectionally strained foil samples were deformed by shock waves at graduated pressure levels as described by Murr and Grace. The two dimensionally strained foil samples were obtained from radially expanded cylinders by a constant shock pressure pulse and graduated strain as described by Foitz, et al.

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Some aspects of the defect structure in an austenitic stainless steel

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100108714 ◽

1978 ◽

Vol 36 (1) ◽

pp. 314-315

Author(s):

R. Gonzalez ◽

L. Bru

Keyword(s):

Stainless Steel ◽

Austenitic Stainless Steel ◽

Cellular Structures ◽

Total Strain Amplitude ◽

Total Deformation ◽

Density Of Dislocations ◽

Planar Arrays ◽

Stacking Fault Tetrahedra ◽

Distribution Of Dislocations ◽

Very High

The analysis of stacking fault tetrahedra (SFT) in fatigued metals (1,2) is somewhat complicated, due partly to their relatively low density, but principally to the presence of a very high density of dislocations which hides them. In order to overcome this second difficulty, we have used in this work an austenitic stainless steel that deforms in a planar mode and, as expected, examination of the substructure revealed planar arrays of dislocation dipoles rather than the cellular structures which appear both in single and polycrystals of cyclically deformed copper and silver. This more uniform distribution of dislocations allows a better identification of the SFT.The samples were fatigue deformed at the constant total strain amplitude Δε = 0.025 for 5 cycles at three temperatures: 85, 293 and 773 K. One of the samples was tensile strained with a total deformation of 3.5%.

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Pyrolytic carbon filaments and associated catalytic particles formed in steel tubes

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100113196 ◽

1984 ◽

Vol 42 ◽

pp. 662-663

Author(s):

Y. L. Chen ◽

J. R. Bradley

Keyword(s):

Stainless Steel ◽

Carbon Steel ◽

Catalyst Particle ◽

Pyrolytic Carbon ◽

Plain Carbon Steel ◽

304 Stainless Steel ◽

Hydrocarbon Gases ◽

Steel Tubes ◽

Filamentous Carbon ◽

Carbon Filaments

Considerable effort has been directed toward an improved understanding of the production of the strong and stiff ∼ 1-20 μm diameter pyrolytic carbon fibers of the type reported by Koyama and, more recently, by Tibbetts. These macroscopic fibers are produced when pyrolytic carbon filaments (∼ 0.1 μm or less in diameter) are thickened by deposition of carbon during thermal decomposition of hydrocarbon gases. Each such precursor filament normally lengthens in association with an attached catalyst particle. The subject of filamentous carbon formation and much of the work on characterization of the catalyst particles have been reviewed thoroughly by Baker and Harris. However, identification of the catalyst particles remains a problem of continuing interest. The purpose of this work was to characterize the microstructure of the pyrolytic carbon filaments and the catalyst particles formed inside stainless steel and plain carbon steel tubes. For the present study, natural gas (∼; 97 % methane) was passed through type 304 stainless steel and SAE 1020 plain carbon steel tubes at 1240°K.

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Preparation of Electron Transparent Metal-Matrix Composites

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100101414 ◽

1968 ◽

Vol 26 ◽

pp. 334-335 ◽

Cited By ~ 2

Author(s):

M. R. Pinnel ◽

A. Lawley

Keyword(s):

Stainless Steel ◽

Load Transfer ◽

Volume Fraction ◽

Steel Wire ◽

Initial Step ◽

Interfacial Region ◽

Matrix Composites ◽

Specific Test ◽

The Matrix ◽

The One

Numerous phenomenological descriptions of the mechanical behavior of composite materials have been developed. There is now an urgent need to study and interpret deformation behavior, load transfer, and strain distribution, in terms of micromechanisms at the atomic level. One approach is to characterize dislocation substructure resulting from specific test conditions by the various techniques of transmission electron microscopy. The present paper describes a technique for the preparation of electron transparent composites of aluminum-stainless steel, such that examination of the matrix-fiber (wire), or interfacial region is possible. Dislocation substructures are currently under examination following tensile, compressive, and creep loading. The technique complements and extends the one other study in this area by Hancock.The composite examined was hot-pressed (argon atmosphere) 99.99% aluminum reinforced with 15% volume fraction stainless steel wire (0.006″ dia.).Foils were prepared so that the stainless steel wires run longitudinally in the plane of the specimen i.e. the electron beam is perpendicular to the axes of the wires. The initial step involves cutting slices ∼0.040″ in thickness on a diamond slitting wheel.

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Identification by Electron Microdiffraction of Intermetallic Phases in a Duplex Stainless Steel

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100136076 ◽

1990 ◽

Vol 48 (2) ◽

pp. 494-495

Author(s):

A. Redjaïmia ◽

J.P. Morniroli ◽

G. Metauer ◽

M. Gantois

Keyword(s):

Stainless Steel ◽

Duplex Stainless Steel ◽

Convergent Beam Electron Diffraction ◽

Intermetallic Phases ◽

Small Particles ◽

Parallel Beam ◽

Diffraction Patterns ◽

Average Size ◽

Convergent Beam ◽

Electron Microdiffraction

2D and especially 3D symmetry information required to determine the crystal structure of four intermetallic phases present as small particles (average size in the range 100-500nm) in a Fe.22Cr.5Ni.3Mo.0.03C duplex stainless steel is not present in most Convergent Beam Electron Diffraction (CBED) patterns. Nevertheless it is possible to deduce many crystal features and to identify unambiguously these four phases by means of microdiffraction patterns obtained with a nearly parallel beam focused on a very small area (50-100nm).From examinations of the whole pattern reduced (RS) and full (FS) symmetries the 7 crystal systems and the 11 Laue classes are distinguished without ambiguity (1). By considering the shifts and the periodicity differences between the ZOLZ and FOLZ reflection nets on specific Zone Axis Patterns (ZAP) which depend on the crystal system, the centering type of the cell and the glide planes are simultaneously identified (2). This identification is easily done by comparisons with the corresponding simulated diffraction patterns.

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Precision and bias in quantitative EDS: ASTM results

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s042482010013290x ◽

1992 ◽

Vol 50 (2) ◽

pp. 1654-1655

Author(s):

John J. Friel

Keyword(s):

Stainless Steel ◽

Quantitative Analysis ◽

Mechanical Alloy ◽

Dead Time ◽

Test Program ◽

Round Robin Test ◽

Wide Range ◽

American Society ◽

Takeoff Angle ◽

Standardless Analysis

Committee E-04 on Metallography of the American Society for Testing and Materials (ASTM) conducted an interlaboratory round robin test program on quantitative energy dispersive spectroscopy (EDS). The test program was designed to produce data on which to base a precision and bias statement for quantitative analysis by EDS. Nine laboratories were sent specimens of two well characterized materials, a type 308 stainless steel, and a complex mechanical alloy from Inco Alloys International, Inconel® MA 6000. The stainless steel was chosen as an example of a straightforward analysis with no special problems. The mechanical alloy was selected because elements were present in a wide range of concentrations; K, L, and M lines were involved; and Ta was severely overlapped with W. The test aimed to establish limits of precision that could be routinely achieved by capable laboratories operating under real world conditions. The participants were first allowed to use their own best procedures, but later were instructed to repeat the analysis using specified conditions: 20 kV accelerating voltage, 200s live time, ∼25% dead time and ∼40° takeoff angle. They were also asked to run a standardless analysis.

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Selective Corrosion of brazed joint between BNi-2 filler metal and stainless steel 316

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100163551 ◽

1996 ◽

Vol 54 ◽

pp. 218-219

Author(s):

H. S. Kim ◽

R. U. Lee

Keyword(s):

Stainless Steel ◽

Filler Metal ◽

Surface Preparation ◽

Optical Microscope ◽

Heating Element ◽

Incomplete Fusion ◽

Atmospheric Conditions ◽

Leak Test ◽

High Temperature Side ◽

Inconel 600

A heating element/electrical conduit assembly used in the Orbiter Maneuvering System failed a leak test during a routine refurbishment inspection. The conduit, approximately 100 mm in length and 12 mm in diameter, was fabricated from two tubes and braze-joined with a sleeve. The tube on the high temperature side (heating element side) and the sleeve were made of Inconel 600 and the other tube was stainless steel (SS) 316. For the filler metal, a Ni-Cr-B brazing alloy per AWS BNi-2, was used. A Helium leak test spotted the leak located at the joint between the sleeve and SS 316 tubing. This joint was dissected, mounted in a plastic mold, polished, and examined with an optical microscope. Debonding of the brazed surfaces was noticed, more pronounced toward the sleeve end which was exposed to uncontrolled atmospheric conditions intermittently. Initially, lack of wetting was suspected, presumably caused by inadequate surface preparation or incomplete fusion of the filler metal. However, this postulation was later discarded based upon the following observations: (1) The angle of wetting between the fillet and tube was small, an indication of adequate wetting, (2) the fillet did not exhibit a globular microstructure which would be an indication of insufficient melting of the filler metal, and (3) debonding was intermittent toward the midsection of the sleeve.

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A TEM microscopical investigation of the magnetic domain structure of a metastable austenitic stainless steel

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100171213 ◽

1994 ◽

Vol 52 ◽

pp. 696-697

Author(s):

G. Fourlaris ◽

T. Gladman

Keyword(s):

Tensile Strength ◽

Stainless Steel ◽

Austenitic Stainless Steel ◽

Cold Rolling ◽

Solution Treatment ◽

Magnetic Domain ◽

High Strength ◽

Medium Carbon Steel ◽

Magnetic Characteristics ◽

Metastable Austenitic Stainless Steel

Stainless steels have widespread applications due to their good corrosion resistance, but for certain types of large naval constructions, other requirements are imposed such as high strength and toughness , and modified magnetic characteristics.The magnetic characteristics of a 302 type metastable austenitic stainless steel has been assessed after various cold rolling treatments designed to increase strength by strain inducement of martensite. A grade 817M40 low alloy medium carbon steel was used as a reference material.The metastable austenitic stainless steel after solution treatment possesses a fully austenitic microstructure. However its tensile strength , in the solution treated condition , is low.Cold rolling results in the strain induced transformation to α’- martensite in austenitic matrix and enhances the tensile strength. However , α’-martensite is ferromagnetic , and its introduction to an otherwise fully paramagnetic matrix alters the magnetic response of the material. An example of the mixed martensitic-retained austenitic microstructure obtained after the cold rolling experiment is provided in the SEM micrograph of Figure 1.

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Correlation between dislocation, grain boundary and interface of duplex SS in stress corrosion cracking(SCC)

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100177775 ◽

1990 ◽

Vol 48 (4) ◽

pp. 928-929

Author(s):

Wang Zheng-fang ◽

Z.F. Wang

Keyword(s):

Stainless Steel ◽

Thermal Cycle ◽

Secondary Phase ◽

Corrosion Cracking ◽

Coarse Grained ◽

Test Environment ◽

Fine Grained ◽

Evaluation Test ◽

Welding Thermal Cycle ◽

Micro Analysis

The main purpose of this study highlights on the evaluation of chloride SCC resistance of the material,duplex stainless steel,OOCr18Ni5Mo3Si2 (18-5Mo) and its welded coarse grained zone(CGZ).18-5Mo is a dual phases (A+F) stainless steel with yield strength:512N/mm2 .The proportion of secondary Phase(A phase) accounts for 30-35% of the total with fine grained and homogeneously distributed A and F phases(Fig.1).After being welded by a specific welding thermal cycle to the material,i.e. Tmax=1350°C and t8/5=20s,microstructure may change from fine grained morphology to coarse grained morphology and from homogeneously distributed of A phase to a concentration of A phase(Fig.2).Meanwhile,the proportion of A phase reduced from 35% to 5-10°o.For this reason it is known as welded coarse grained zone(CGZ).In association with difference of microstructure between base metal and welded CGZ,so chloride SCC resistance also differ from each other.Test procedures:Constant load tensile test(CLTT) were performed for recording Esce-t curve by which corrosion cracking growth can be described, tf,fractured time,can also be recorded by the test which is taken as a electrochemical behavior and mechanical property for SCC resistance evaluation. Test environment:143°C boiling 42%MgCl2 solution is used.Besides, micro analysis were conducted with light microscopy(LM),SEM,TEM,and Auger energy spectrum(AES) so as to reveal the correlation between the data generated by the CLTT results and micro analysis.

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