Flexible manufacturing chain with integrated incremental bending and Q-P heat treatment for on-demand production of AHSS safety parts

2020 ◽  
Vol 275 ◽  
pp. 116312 ◽  
Author(s):  
Peter Frohn-Sörensen ◽  
Bohuslav Mašek ◽  
Martin F.-X. Wagner ◽  
Kateřina Rubešová ◽  
Omid Khalaj ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Flexible Manufacturing ◽  
On Demand ◽  
Manufacturing Chain

A Novel Manufacturing Chain for Low Cost 3D Textile Reinforced Polymer Composites

2014 ◽  
Vol 980 ◽  
pp. 230-234
Author(s):  
Ana Almansa ◽  
Monireh Fazeli ◽  
Benoit Laurent ◽  
Pere Padros ◽  
Marianne Hörlesberger
Keyword(s):  
Flexible Manufacturing ◽  
Large Scale ◽  
Low Cost ◽  
Composite Part ◽  
Hybrid Yarn ◽  
Reinforced Polymer ◽  
Novel Approach ◽  
End Products ◽  
The Individual ◽  
Manufacturing Chain

The project 3D-LightTrans aims to create a highly flexible manufacturing chain for the low cost production of integral large scale 3D textile reinforced polymer composite parts. In a novel approach, multi-material semi-finished fabrics made of hybrid yarn are formed to deep draped pre-fixed multi-layered and multifunctional 3D-textile pre-forms. These are then efficiently processed into the final composite part by thermoforming. This paper presents the results achieved by the project consortium during the last three years, including the development and optimization of the individual processes for prototype production, with a focus on two selected automotive end products, and the adaption of equipment for industrial scale manufacturing.

scholarly journals ISSUES REGARDING MANAGEMENT OF MACHINING TOOLS, PARTS AND SUB-ASSEMBLIES IN FLEXIBLE MANUFACTURING CELLS

1970 ◽  
Vol 5 (1.) ◽  
Author(s):  
Florin Avram ◽  
Flaviu Birouaș ◽  
Arnold Nilgesz ◽  
Vlad Ovidiu Mihalca
Keyword(s):  
Flexible Manufacturing ◽  
Manufacturing Systems ◽  
Cost Effective ◽  
Cell System ◽  
Vital Role ◽  
Manufacturing Cells ◽  
Environment Management ◽  
Manufacturing Cell ◽  
Flexible Manufacturing Cells ◽  
On Demand

This paper will be presenting the issues regarding management of machining tools, parts and sub-assemblies in the industrial environment present in flexible manufacturing cells, flexible manufacturing systems or flexible manufacturing multi-systems. In modern the factory environment, management plays vital role in assuring a quality on demand, cost effective and timely production planning. Without proper management performance is not guaranteed or controlled in a manufacturing cell system.

Flexible Manufacturing of Double-Curved Sheet Metal Panels for the Realization of Self-Supporting Freeform Structures

2015 ◽  
Vol 639 ◽  
pp. 41-48 ◽  
Author(s):  
David Bailly ◽  
Markus Bambach ◽  
Gerhard Hirt ◽  
Thorsten Pofahl ◽  
Giovanni Della Puppa ◽  
...  
Keyword(s):  
Sheet Metal ◽  
Flexible Manufacturing ◽  
Development Stage ◽  
Efficient Solutions ◽  
Small Scale ◽  
Production Safety ◽  
Wide Range ◽  
Cost Efficient ◽  
Collaboration Process ◽  
Manufacturing Chain

Product development is complex due to the manifold requirements resulting from various perspectives, such as design, production, safety and sales. A concurrent engineering (CE) approach permits to respect all perspectives in the early development stage. However, in the architecture and construction sector for example, CE is particularly difficult to realize, because the central steering for this collaboration process is missing. Thus, the application of CE in the research sector can promote technical progress and cost reduction. In the specific field of freeform architecture, in most cases an individual shape of single components is unavoidable and the use of standard components impossible. Due to missing universal and mature construction concepts for freeform buildings, they are mostly realized with customized solutions often including material-consuming substructures, while the visible skin has only limited structural and functional properties.In this context the present paper proposes a novel universal panel system made of double-curved sheet metal layers enabling the assembly of self-supporting lightweight structures for the realization of freeform surfaces. The panel system has been developed in cooperation of architects, construction and production engineers, successfully applying an interdisciplinary CE approach. As a result, the concept allows for material and cost efficient solutions applicable for a wide range of freeform applications. The detailed development of the panel system is still in progress.Besides the general panel concept, the paper presents in particular the corresponding manufacturing chain and the tooling concept. Accounting for the varying part geometries in this application a flexible manufacturing chain based on the combination of stretch forming and incremental sheet forming has been developed. The entire production process is implemented in a single machine setup and successfully tested on a small-scale prototype.

The Precipitation of Si in AlCuSi Thin Films

1973 ◽  
Vol 31 ◽  
pp. 34-35 ◽  
Author(s):  
R. M. Anderson
Keyword(s):  
Electron Microscopy ◽  
Thin Films ◽  
Heat Treatment ◽  
Solid Solution ◽  
Integrated Circuit ◽  
Copper Film ◽  
Solution Concentration ◽  
X Ray ◽  
Silicon Thin Films ◽  
Before And After

Aluminum-copper-silicon thin films have been considered as an interconnection metallurgy for integrated circuit applications. Various schemes have been proposed to incorporate small percent-ages of silicon into films that typically contain two to five percent copper. We undertook a study of the total effect of silicon on the aluminum copper film as revealed by transmission electron microscopy, scanning electron microscopy, x-ray diffraction and ion microprobe techniques as a function of the various deposition methods.X-ray investigations noted a change in solid solution concentration as a function of Si content before and after heat-treatment. The amount of solid solution in the Al increased with heat-treatment for films with ≥2% silicon and decreased for films <2% silicon.

The influence of heat treatment on the fiber/matrix interface in a SiC-reinforced glassceramic

1988 ◽  
Vol 46 ◽  
pp. 742-743
Author(s):  
E. Bischoff ◽  
O. Sbaizero
Keyword(s):  
Heat Treatment ◽  
Aluminum Silicate ◽  
Lithium Aluminum ◽  
Interfacial Region ◽  
Specimen Preparation ◽  
Crack Wake ◽  
Pull Out ◽  
Annealed Material ◽  
Ultrasonic Drilling ◽  
Fiber Matrix Interface

Fiber or whisker reinforced ceramics show improved toughness and strength. Bridging by intact fibers in the crack wake and fiber pull-out after failure contribute to the additional toughness. These processes are strongly influenced by the sliding and debonding resistance of the interfacial region. The present study examines the interface in a laminated 0/90 composite consisting of SiC (Nicalon) fibers in a lithium-aluminum-silicate (LAS) glass-ceramic matrix. The material shows systematic changes in sliding resistance upon heat treatment.As-processed samples were annealed in air at 800 °C for 2, 4, 8, 16 and 100 h, and for comparison, in helium at 800 °C for 4 h. TEM specimen preparation of as processed and annealed material was performed with special care by cutting along directions having the fibers normal and parallel to the section plane, ultrasonic drilling, dimpling to 100 pm and final ionthinning. The specimen were lightly coated with Carbon and examined in an analytical TEM operated at 200 kV.

Strain-induced martensite effects on transgranular carbide precipitation in type 304 stainless steels

1991 ◽  
Vol 49 ◽  
pp. 604-605
Author(s):  
A.H. Advani ◽  
L.E. Murr ◽  
D. Matlock
Keyword(s):  
Heat Treatment ◽  
Grain Boundary ◽  
Stress Corrosion Cracking ◽  
Stainless Steels ◽  
Deformation Twin ◽  
Austenitic Stainless Steels ◽  
Carbide Precipitation ◽  
Strain Induced Martensite ◽  
Type 304

Thermomechanically induced strain is a key variable producing accelerated carbide precipitation, sensitization and stress corrosion cracking in austenitic stainless steels (SS). Recent work has indicated that higher levels of strain (above 20%) also produce transgranular (TG) carbide precipitation and corrosion simultaneous with the grain boundary phenomenon in 316 SS. Transgranular precipitates were noted to form primarily on deformation twin-fault planes and their intersections in 316 SS.Briant has indicated that TG precipitation in 316 SS is significantly different from 304 SS due to the formation of strain-induced martensite on 304 SS, though an understanding of the role of martensite on the process has not been developed. This study is concerned with evaluating the effects of strain and strain-induced martensite on TG carbide precipitation in 304 SS. The study was performed on samples of a 0.051%C-304 SS deformed to 33% followed by heat treatment at 670°C for 1 h.

Effect of a Complex Heat Treatment on the Structure of 300M Steel

1981 ◽  
Vol 39 ◽  
pp. 312-313
Author(s):  
R. Padmanabhan ◽  
W. E. Wood
Keyword(s):  
Heat Treatment ◽  
Metal Carbides ◽  
Austenite Grain Size ◽  
300M Steel ◽  
Heat Treated ◽  
Strain Fracture ◽  
Prior Austenite Grain Size ◽  
Short Time ◽  
Final Tempering ◽  
Similar Yield

Intermediate high temperature tempering prior to subsequent reaustenitization has been shown to double the plane strain fracture toughness as compared to conventionally heat treated UHSLA steels, at similar yield strength levels. The precipitation (during tempering) of metal carbides and their subsequent partial redissolution and refinement (during reaustenitization), in addition to the reduction in the prior austenite grain size during the cycling operation have all been suggested to contribute to the observed improvement in the mechanical properties. In this investigation, 300M steel was initially austenitized at 1143°K and then subjected to intermediate tempering at 923°K for 1 hr. before reaustenitizing at 1123°K for a short time and final tempering at 583°K. The changes in the microstructure responsible for the improvement in the properties have been studied and compared with conventionally heat treated steel. Fig. 1 shows interlath films of retained austenite produced during conventionally heat treatment.

Crystallization of MgO • Al2 • SiO2 • ZrO2 glasses

1986 ◽  
Vol 44 ◽  
pp. 440-441
Author(s):  
M. A. McCoy
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Powder Processing ◽  
Glass Composition ◽  
Ceramic Powder ◽  
Transformation Toughening ◽  
Ceramic Powder Processing ◽  
Processing Techniques ◽  
Ceramic Matrices

Transformation toughening by ZrO2 inclusions in various ceramic matrices has led to improved mechanical properties in these materials. Although the processing of these materials usually involves standard ceramic powder processing techniques, an alternate method of producing ZrO2 particles involves the devtrification of a ZrO2-containing glass. In this study the effects of glass composition (ZrO2 concentration) and heat treatment on the morphology of the crystallization products in a MgO•Al2•SiO2•ZrO2 glass was investigated.

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