Effect of Speed Ratio on Shear Angle and Forces in Elliptical Vibration Assisted Machining

Author(s):  
Naresh Kumar Maroju ◽  
Xiaoliang Jin
2010 ◽  
Vol 4 (3) ◽  
pp. 252-258 ◽  
Author(s):  
Saeid Amini ◽  
◽  
Eiji Shamoto ◽  
Norikazu Suzuki ◽  
Mohammad Javad Nategh ◽  
...  

Processes of one-directional vibration cutting, elliptical vibration cutting and conventional cutting are modelled by using MSC-Marc FEM software in the present study. The vibration is assumed to be applied to a rigid cutting tool in the cutting direction for the one-directional vibration cutting and in the cutting and thrust directions for the elliptical vibration cutting. Then, the cutting forces and the stresses generated within the workpiece during the abovementioned processes are estimated by applying the developed FE model, and their cutting mechanics are discussed. Influence of various process parameters such as speed ratio, amplitudes and phase difference is subsequently investigated. The simulated results are also compared with some experimental data published in the literature.


2020 ◽  
pp. 251659842093613
Author(s):  
Arvind Shivaji Shirale ◽  
Sandeep Sahu ◽  
Sanjeev Kumar Patel ◽  
J. Ramkumar ◽  
Shashank Shekhar

In the present work, an analytical model is proposed to predict the cutting forces in elliptical vibration cutting (EVC). In general, cutting force in metal cutting is a function of the shear angle ( φ) and shear strength ( τ) of the material. However, these parameters vary dynamically over a cutting cycle of EVC. In this work, the shear angle has been modelled based on the plasticity theory of maximum shear stress criteria. For transient shear strength prediction, the Johnson–Cook model is used. This model predicts shear strength for time-varying strain and strain rate in EVC. The obtained analytical results of cutting forces were compared with experimental results published in the literature and found to be in good agreement (within 12% error) with them. Based on the proposed model, the cutting forces can be modelled as a function of cutting process parameters (depth of cut, cutting velocity), tool parameter (rake angle), physical and thermo-mechanical properties for different materials, without any experimental inputs from EVC.


2010 ◽  
Vol 25 (2) ◽  
pp. 185-194
Author(s):  
Anna Svedberg ◽  
Tom Lindström

Abstract A pilot-scale fourdrinier former has been developed for the purpose of investigating the relationship between retention and paper formation (features, retention aids, dosage points, etc.). The main objective of this publication was to present the R-F (Retention and formation)-machine and demonstrate some of its fields of applications. For a fine paper stock (90% hardwood and 10% softwood) with addition of 25% filler (based on total solids content), the relationship between retention and formation was investigated for a microparticulate retention aid (cationic polyacrylamide together with anionic montmorillonite clay). The retention-formation relationship of the retention aid system was investigated after choosing standardized machine operating conditions (e.g. the jet-to-wire speed ratio). As expected, the formation was impaired when the retention was increased. Since good reproducibility was attained, the R-F (Retention and formation)-machine was found to be a useful tool for studying the relationship between retention and paper formation.


2020 ◽  
Vol 499 (2) ◽  
pp. 1531-1560
Author(s):  
Christer Sandin ◽  
Lars Mattsson

ABSTRACT Stellar winds of cool carbon stars enrich the interstellar medium with significant amounts of carbon and dust. We present a study of the influence of two-fluid flow on winds where we add descriptions of frequency-dependent radiative transfer (RT). Our radiation hydrodynamic models in addition include stellar pulsations, grain growth and ablation, gas-to-dust drift using one mean grain size, dust extinction based on both the small particle limit (SPL) and Mie scattering, and an accurate numerical scheme. We calculate models at high spatial resolution using 1024 gridpoints and solar metallicities at 319 frequencies, and we discern effects of drift by comparing drift models to non-drift models. Our results show differences of up to 1000 per cent in comparison to extant results. Mass-loss rates and wind velocities of drift models are typically, but not always, lower than in non-drift models. Differences are larger when Mie scattering is used instead of the SPL. Amongst other properties, the mass-loss rates of the gas and dust, dust-to-gas density ratio, and wind velocity show an exponential dependence on the dust-to-gas speed ratio. Yields of dust in the least massive winds increase by a factor 4 when drift is used. We find drift velocities in the range $10\!-\!67\, \mbox{km}\, \mbox{s}^{-1}$, which is drastically higher than in our earlier works that use grey RT. It is necessary to include an estimate of drift velocities to reproduce high yields of dust and low wind velocities.


Machines ◽  
2020 ◽  
Vol 9 (1) ◽  
pp. 1
Author(s):  
Jing Wang ◽  
Zhihua Wan ◽  
Zhurong Dong ◽  
Zhengguo Li

The harmonic reducer, with its advantages of high precision, low noise, light weight, and high speed ratio, has been widely used in aerospace solar wing deployment mechanisms, antenna pointing mechanisms, robot joints, and other precision transmission fields. Accurately predicting the performance of the harmonic reducer under various application conditions is of great significance to the high reliability and long life of the harmonic reducer. In this paper, a set of automatic harmonic reducer performance test systems is designed. By using the CANOpen bus interface to control the servo motor as the drive motor, through accurately controlling the motor speed and rotation angle, collecting the angle, torque, and current in real time, the life cycle test of space harmonic reducer was carried out in high vacuum and low temperature environment on the ground. Then, the collected data were automatically analyzed and calculated. The test data of the transmission accuracy, backlash, and transmission efficiency of the space harmonic reducer were obtained. It is proven by experiments that the performance data of the harmonic reducer in space work can be more accurately obtained by using the test system mentioned in this paper, which is convenient for further research on related lubricating materials.


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1691 ◽  
Author(s):  
Zhenzhen Chen ◽  
Donghui Wen ◽  
Jianfei Lu ◽  
Jie Yang ◽  
Huan Qi

For the traditional single-side planetary abrasive lapping process particle trajectories passing over the target surface are found to be periodically superposed due to the rational rotation speed ratio of the lapping plate to workpiece that could affect the material removal uniformity and hence its surface quality. This paper reports on a novel driving system design with combination of the tapered roller and contact roller to realize the irrational rotation speed ratio of the lapping plate to workpiece in the single-side planetary abrasive lapping process for the improvement of surface quality. Both of the numerical and experimental investigations have been conducted to evaluate the abrasive lapping performance of the novel driving system. It has been found from the numerical simulation that particle trajectories would theoretically cover the whole target surface if the lapping time is long enough due to their non-periodic characteristics, which can guarantee the uniformity of material removal from the surface of workpiece with relatively high surface quality. The encouraging experimental results underline the potential of the novel driving system design in the application of the single-side planetary abrasive lapping for the improvement of the surface quality in terms of surface roughness and material removal uniformity.


2020 ◽  
Vol 9 (1) ◽  
pp. 21
Author(s):  
Iro E. Malefaki ◽  
Kostas A. Belibassakis

During the recent period intensive research has focused on the advancement of engineering and technology aspects concerning the development and optimization of wave and current energy converters driven by the need to increase the percentage of marine renewable sources in the energy-production mix, particularly from offshore installations. Most stream energy-harvesting devices are based on hydro-turbines, and their performance is dependent on the ratio of the blade-tip speed to incident-flow speed. As the oncoming speed of natural-occurring currents varies randomly, there is a penalty for the latter device’s performance when operating at non-constant tip-speed ratio away from the design value. Unlike conventional turbines that are characterized by a single degree of freedom rotating around an axis, a novel concept is examined concerning hydrokinetic energy converters based on oscillating hydrofoils. The biomimetic device includes a rotating, vertically mounted, biomimetic wing, supported by an arm linked at a pivot point on the mid-chord. Activated by a controllable self-pitching motion the system performs angular oscillations around the vertical axis in incoming flow. In this work, the performance of the above flapping-foil, biomimetic flow energy harvester is investigated by application of a semi-3D model based on unsteady hydrofoil theory and the results are verified by comparison to experimental data and a 3D boundary element method based on vortex rings. By systematical application of the model the power extraction and efficiency of the system is presented for various cases including different geometric, mechanical, and kinematic parameters, and the optimal performance of the system is determined.


Author(s):  
Jian Liu ◽  
Yong Yu ◽  
Chenqi Zhu ◽  
Yu Zhang

The finite volume method (FVM)-based computational fluid dynamics (CFD) technology has been applied in the non-invasive diagnosis of coronary artery stenosis. Nonetheless, FVM is a time-consuming process. In addition to FVM, the lattice Boltzmann method (LBM) is used in fluid flow simulation. Unlike FVM solving the Navier–Stokes equations, LBM directly solves the simplified Boltzmann equation, thus saving computational time. In this study, 12 patients with left anterior descending (LAD) stenosis, diagnosed by CTA, are analysed using FVM and LBM. The velocities, pressures, and wall shear stress (WSS) predicted using FVM and LBM for each patient is compared. In particular, the ratio of the average and maximum speed at the stenotic part characterising the degree of stenosis is compared. Finally, the golden standard of LAD stenosis, invasive fractional flow reserve (FFR), is applied to justify the simulation results. Our results show that LBM and FVM are consistent in blood flow simulation. In the region with a high degree of stenosis, the local flow patterns in those two solvers are slightly different, resulting in minor differences in local WSS estimation and blood speed ratio estimation. Notably, these differences do not result in an inconsistent estimation. Comparison with invasive FFR shows that, in most cases, the non-invasive diagnosis is consistent with FFR measurements. However, in some cases, the non-invasive diagnosis either underestimates or overestimates the degree of stenosis. This deviation is caused by the difference between physiological and simulation conditions that remains the biggest challenge faced by all CFD-based non-invasive diagnostic methods.


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