Performance of fly ash based geopolymer concrete with partial replacement of fine aggregate by steel mill slag

2021 ◽  
Author(s):  
R. Premkumar ◽  
Ramesh Babu Chokkalingam ◽  
S. Rajesh
Keyword(s):  
Fly Ash ◽  
Partial Replacement ◽  
Fine Aggregate ◽  
Geopolymer Concrete ◽  
Steel Mill

scholarly journals Behavior of Quarry Rock Dust, Fly Ash and Slag Based Geopolymer Concrete Columns Reinforced with Steel Fibers under Eccentric Loading

2021 ◽  
Vol 11 (15) ◽  
pp. 6740
Author(s):  
Rana Muhammad Waqas ◽  
Faheem Butt
Keyword(s):  
Fly Ash ◽  
Concrete Cover ◽  
Steel Fibers ◽  
Structural Behavior ◽  
Partial Replacement ◽  
Geopolymer Concrete ◽  
Fiber Reinforced ◽  
Conventional Concrete ◽  
Source Materials ◽  
Rock Dust

Geopolymer concrete, also known as an earth-friendly concrete, has been under continuous study due to its environmental benefits and a sustainable alternative to conventional concrete construction. The supplies of many source materials, such as fly ash (FA) or slag (SG), to produce geopolymer concrete (GPC) may be limited; however, quarry rock dust (QRD) wastes (limestone, dolomite, or silica powders) formed by crushing rocks appear virtually endless. Although significant experimental research has been carried out on GPC, with a major focus on the mix design development, rheological, durability, and mechanical properties of the GPC mixes; still the information available on the structural behavior of GPC is rather limited. This has implications in extending GPC application from a laboratory-based technology to an at-site product. This study investigates the structural behavior of quarry-rock-dust-incorporated fiber-reinforced GPC columns under concentric and eccentric loading. In this study, a total of 20 columns with 200 mm square cross-section and 1000 mm height were tested. The FA and SG were used as source materials to produce GPC mixtures. The QRD was incorporated as a partial replacement (20%) of SG. The conventional concrete (CC) columns were prepared as the reference specimens. The effect of incorporating quarry rock dust as a replacement of SG, steel fibers, and loading conditions (concentric and eccentric loading) on the structural behavior of GPC columns were studied. The test results revealed that quarry rock dust is an adequate material that can be used as a source material in GPC to manufacture structural concrete members with satisfactory performance. The general performance of the GPC columns incorporating QRD (20%) is observed to be similar to that of GPC columns (without QRD) and CC columns. The addition of steel fibers considerably improves the loading capacity, ductility, and axial load–displacement behavior of the tested columns. The load capacities of fiber-reinforced GPC columns were about 5–7% greater in comparison to the CC columns. The spalling of concrete cover at failure was detected in all plain GPC columns, whereas the failure mode of all fiber-reinforced GPC columns is characterized with surface cracking leading to disintegration of concrete cover.

scholarly journals Resistance of Acid Attack on Geopolymer Concrete Developed with Partial Replacement of Course Aggregate by Recycled Aggregate

2019 ◽  
Vol 8 (4) ◽  
pp. 12142-12146
Keyword(s):  
Fly Ash ◽  
Coarse Aggregate ◽  
Recycled Aggregate ◽  
Partial Replacement ◽  
Geopolymer Concrete ◽  
Acid Attack ◽  
Great Strength ◽  
Conventional Concrete ◽  
Existing Structures ◽  
Binder Material

Geopolymer concrete is one of the major developments in recent years resulting in utilization of fly ash in huge quantities and eventually reducing cement consumption and ultimately reducing emission of greenhouse gases.The geopolymer concrete is produced by using activated fly ash as binder material instead of cement. Geopolymer concrete accomplishes great strength and looks similar to conventional concrete. Recycled coarse aggregate (RCA )which is coming from demolition of construction of old and existing structures has been used in this study. The durability property; acid attack resistance with partial replacement of coarse aggregate by recycled aggregate in geopolymer and conventional concrete for the different composition such as 10, 20, 30 and 40percentage for a period of 15, 45,75 and 105 days has been evaluated. From the results it was observed that in both natural and recycled aggregate of Geopolymer concrete is highly resistant to acids such as sulphuric acid and hydrochloric acid compared to conventional concrete of respective aggregates.

scholarly journals Study of Proportional Variation of Geopolymer Concrete which Self Compacting Concrete

2019 ◽  
Vol 2 (2) ◽  
pp. 65
Author(s):  
Purwanto P. ◽  
Himawan Indarto
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Power Plant ◽  
Portland Cement ◽  
Fine Aggregate ◽  
Geopolymer Concrete ◽  
Conventional Concrete ◽  
Basic Characteristics ◽  
Carbon Dioxide Co2 ◽  
Proportional Variation

Portland cement production process which is the conventional concrete constituent materials always has an impact on producing carbon dioxide (CO2) which will damage the environment. To maintain the continuity of development, while maintaining the environment, Portland cement substitution can be made with more environmentally friendly materials, namely fly ash. The substitution of fly ash material in concrete is known as geopolymer concrete. Fly ash is one of the industrial waste materials that can be used as geopolymer material. Fly ash is mineral residue in fine grains produced from coal combustion which is mashed at power plant power plant [15]. Many cement factories have used fly ash as mixture in cement, namely Portland Pozzolan Cement. Because fly ash contains SiO2, Al2O3, P2O3, and Fe2O3 which are quite high, so fly ash is considered capable of replacing cement completely.This study aims to obtain geopolymer concrete which has the best workability so that it is easy to work on (Workable Geopolymer Concrete / Self Compacting Geopolymer Concrete) and obtain the basic characteristics of geopolymer concrete material in the form of good workability and compressive strength. In this study, geopolymer concrete is composed of coarse aggregate, fine aggregate, fly ash type F, and activators in the form of NaOH and Na2SiO3 Be52. In making geopolymer concrete, additional ingredients such as superplastizer are added to increase the workability of geopolymer concrete. From this research, the results of concrete compressive strength above fc' 25 MPa and horizontal slump values reached 60 to 80 centimeters.

Assessment of Chloride Ion Penetration of Alkali Activated Low Calcium Fly Ash Based Geopolymer Concrete

2016 ◽  
Vol 692 ◽  
pp. 129-137
Author(s):  
Shravan Kumar ◽  
Kolli Ramujee
Keyword(s):  
Fly Ash ◽  
Environmental Control ◽  
Carbon Dioxide Emission ◽  
Engineering Properties ◽  
Natural Seawater ◽  
Fine Aggregate ◽  
Chloride Ingress ◽  
Geopolymer Concrete ◽  
Chloride Permeability ◽  
Test Technique

Fly ash–based geopolymer concrete (GPC) comprised of fly ash, Fine aggregate, coarse aggregate, and an alkaline solution, which is a combination of sodium hydroxide and sodium silicate, can play a significant role with respect to environmental control of greenhouse effects. The reduction in the carbon dioxide emission from cement production can contribute significantly to global temperature reduction. Current studies on geopolymer concrete are primarily focused on geopolymer technology to prepare fly ash–based geopolymer concrete and its Engineering properties determination. However, no specific publications are available with respect to the durability of geopolymer concrete in the marine environment. Corrosion of reinforcing steel due to chloride ingress ion is one of the most common environmental attacks that lead to the deterioration of concrete structures. Therefore, wherever there is a potential risk of chloride induced corrosion, the concrete should be evaluated for chloride permeability. This paper describes an durability testing program, based on Rapid chloride permeability test technique to measure the chloride permeability of in-place concrete. To investigate the durability performance of geopolymer fly ash–based concretes and OPC concretes that have been subjected to natural seawater exposure. A series of 100x50mm specimen were cut from the 100x200mm cylinders of both GPC & OPC to fit them into the test set up. The test results indicated excellent resistance of the geopolymer concrete (GPC) to chloride ingress ion with a less charge passed through them relative to ordinary Portland cement (OPC concrete)

scholarly journals Artificial Intelligence Approaches for Prediction of Compressive Strength of Geopolymer Concrete

Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 983 ◽  
Author(s):  
Dong Dao ◽  
Hai-Bang Ly ◽  
Son Trinh ◽  
Tien-Thinh Le ◽  
Binh Pham
Keyword(s):  
Artificial Intelligence ◽  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Steel Slag ◽  
Sodium Silicate Solution ◽  
Silicate Solution ◽  
Partial Replacement ◽  
Geopolymer Concrete

Geopolymer concrete (GPC) has been used as a partial replacement of Portland cement concrete (PCC) in various construction applications. In this paper, two artificial intelligence approaches, namely adaptive neuro fuzzy inference (ANFIS) and artificial neural network (ANN), were used to predict the compressive strength of GPC, where coarse and fine waste steel slag were used as aggregates. The prepared mixtures contained fly ash, sodium hydroxide in solid state, sodium silicate solution, coarse and fine steel slag aggregates as well as water, in which four variables (fly ash, sodium hydroxide, sodium silicate solution, and water) were used as input parameters for modeling. A total number of 210 samples were prepared with target-specified compressive strength at standard age of 28 days of 25, 35, and 45 MPa. Such values were obtained and used as targets for the two AI prediction tools. Evaluation of the model’s performance was achieved via criteria such as mean absolute error (MAE), root mean square error (RMSE), and coefficient of determination (R2). The results showed that both ANN and ANFIS models have strong potential for predicting the compressive strength of GPC but ANFIS (MAE = 1.655 MPa, RMSE = 2.265 MPa, and R2 = 0.879) is better than ANN (MAE = 1.989 MPa, RMSE = 2.423 MPa, and R2 = 0.851). Sensitivity analysis was then carried out, and it was found that reducing one input parameter could only make a small change to the prediction performance.

scholarly journals Evaluating Optimum Strength of Geopolymer Concrete using Quarry Rock Dust with inclusion of natural and hybrid fibers under ambient curing

2020 ◽  
Vol 9 (6) ◽  
pp. 1-5
Keyword(s):  
Construction Industry ◽  
Glass Fibers ◽  
Strength Properties ◽  
Waste Materials ◽  
Partial Replacement ◽  
Fine Aggregate ◽  
Geopolymer Concrete ◽  
Hybrid Fibers ◽  
River Sand ◽  
Rock Dust

Conventionally used cement –a primary binder also a necessitate element in producing concrete rates first in the construction industry. Production of conventional cement requires a greater skill and is energy intensive. The usage of waste materials in the production of concrete and reduction in cement content was only the possible alternative in the past decade. Associated risks with the production of Ordinary Portland Cement are well known. A greener aided with a natural friendly claim can be made only with the usage of the waste materials and reduction in evolving respiration gas to the atmosphere. Almost all works are carried out using source material fly ash, with fine aggregate and coarse aggregate. Concrete plays a vital role in the construction industry and on the other hand, river sand; one of the essential material has become very expensive which is a scarce material. Depletion of sand is a hectic issue due to increased usage of sand in construction. No other replacement materials such as quarry rock dust is not concentrated in casting geopolymer specimens. Even though in some research papers the replacement materials are added only in partial replacement without aiming on 100% replacement. Many researches mainly focus towards test results of GPC specimens using steel fibers, glass fibers. But the study related to natural fibers and hybrid fibers are found scarce. The main part of this work aimed at characterizing the engineering strength properties of geopolymer concrete by 100% replacement of fine aggregate with quarry rock dust. Hence, combination of flyash and quarry rock dust in GPC have been considered for evaluating the mechanical properties of geopolymer concrete. Also, investigation focuses on incorporation of three different fibers namely polypropylene fibers(PF), coir fibers(CF) and hybrid fibers(HF) in different percentage of proportions such as 0.5%,1%,and 1.5% to determine the maximum strength properties of GPC.

scholarly journals Mechanical Behavior of Double Skinned Composite Hollow Columns using Geopolymer Concrete

2020 ◽  
Vol 8 (5) ◽  
pp. 4691-4696
Keyword(s):  
Blast Furnace ◽  
Fly Ash ◽  
Blast Furnace Slag ◽  
Steel Tube ◽  
Fine Aggregate ◽  
Geopolymer Concrete ◽  
Ambient Temperatures ◽  
Granulated Blast Furnace Slag ◽  
Heat Curing ◽  
Furnace Slag

This paper comprises of the experimental study of double skinned (DSCFT) Composite hollow columns using Geopolymer concrete. The diameter-thickness (D/t) ratio and the hollowness ratio were consideredas main parameters in designing the specimens. The Geopolymer Concrete used in this project is the most promising technique. It is composed of fly-ash, fine aggregate, coarse aggregate and alkaline solution. By using large volume of ordinary Portland cement (OPC) concrete, the production of cement increases 3% annually. The production of one ton of cement directly liberates about 1 ton of CO2 and indirectly liberates 0.4 ton of CO2 to atmosphere. Among the greenhouse gases, CO2 contributes about 67% of global warming. In this respect fly ash based geopolymer mortar is highly considerable. But most of the previous works on fly ash-based geopolymers concrete reveals that hardening is due to heat curing, which is considered as a limitation for cast in situ applications at low ambient temperatures. In order to overcome this situation, replacing the Ground blast furnace slag with fly ash for various proportions to achieve geopolymer concrete suitable for curing without elevated heat. The Scope of this project is to find optimization level of Ground Granulated blast furnace slag in geopolymer concrete for curing in ambient condition and to analyze the compressive Strength of optimized GGBS based Geopolymer Concrete filled double skinned steel tube by varying the size of the steel tubes.

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