Effects of stacking sequence on the impact resistance in composite laminates. Part 2: prediction method

1998 ◽  
Vol 41 (2) ◽  
pp. 177-186 ◽  
Author(s):  
Edgar Fuoss ◽  
Paul V. Straznicky ◽  
Cheung Poon

Hybrid composites have been considered as modern materials for many engineering applications, yet there is still a major concern on the influence of stacking sequence configuration in hybrid composite laminates especially under impact loading. Therefore, the focus of this paper is to determine the optimized stacking sequence of glass/Kevlar fiber hybrid composite laminates under impact loading. Hybrid composite laminates were fabricated using vacuum bagging method with four different stacking sequences known as H1, H2, H3 and H4. Low velocity drop weight impact test (ASTM D7136) was conducted using a hemispherical nose impactor diameter of 12 mm with a mass of 6 kg at impact energy levels of 10 J, 20 J, 30 J, and 40 J. From the results obtained, H3 specimen which has a stacking sequence of glass fiber in the exterior part with Kevlar fiber in the interior part was concluded as the optimized stacking sequence with better impact resistance properties. H3 specimen recorded a higher value in peak load, maximum initiation energy, high impact strength, high strength to weight ratio and high total energy absorbed to weight ratio. In addition, it was observed that H3 specimen has less damaged area compared to H1, H2, and H4 specimens. This study contributes knowledge on the impact resistance properties of hybrid composite laminates which will be much useful for material selection and product development.


2015 ◽  
Vol 76 (3) ◽  
Author(s):  
Norazean Shaari ◽  
Aidah Jumahat ◽  
M. Khafiz M. Razif

In this paper, the impact behavior of Kevlar/glass fiber hybrid composite laminates was investigated by performing the drop weight impact test (ASTM D7136). Composite laminates were fabricated using vacuum bagging process with an epoxy matrix reinforced with twill Kevlar woven fiber and plain glass woven fiber. Four different types of composite laminates with different ratios of Kevlar to glass fiber (0:100, 20:80, 50:50 and 100:0) were manufactured. The effect of Kevlar/glass fiber content on the impact damage behavior was studied at 43J nominal impact energy. Results indicated that hybridization of Kevlar fiber to glass fiber improved the load carrying capability, energy absorbed and damage degree of composite laminates with a slight reduction in deflection. These results were further supported through the damage pattern analysis, depth of penetration and X-ray evaluation tests. Based on literature work, studies that have been done to investigate the impact behaviour of woven Kevlar/glass fiber hybrid composite laminates are very limited. Therefore, this research concentrates on the effect of Kevlar on the impact resistance properties of woven glass fibre reinforced polymer composites.


Author(s):  
Jiaguangyi Xiao ◽  
Yong Chen ◽  
Qichen Zhu ◽  
Jun Lee ◽  
Tingting Ma

Composite fan blade ply lay-up design, which includes ply drop-off/shuffle design and stacking sequence design, makes fan blade structures different from traditional composite structures. It gives designers more freedom to construct high-quality fan blades. However, contemporary fan blade profiles are quite complex and twisted, and fan blade structures are quite different from regular composite structures such as composite laminates and composite wings. The ply drop-off design of a fan blade, especially for a fully 3D fan blade, is still an arduous task. To meet this challenge, this paper develops a ply lay-up way with the help of a software called Fibersim. The fully 3D fan blade is cut into ply pieces in Fibersim. As a result, an initial ply sequence is created and ply shuffle could revise it. Because of the complexity of ply shuffling, the ply shuffle table developed in this paper mainly refers to the design experience gained from simple plate-like laminate structures and some criterion. Besides, the impact of different ply orientation patterns on the reliability of composite fan blade is studied through static and modal numerical analysis. The results show that this ply lay-up idea is feasible for aero engine composite fan blade. Under the calculated rotating speeds, the ply stacking sequence 4 (i.e.[−45°/0°/+45°/0°] with the outer seven groups are [−45°/0°/−45°/0°]) shows the greatest margin of safety compared with other stacking sequences. Modal analysis shows that plies with different angles could have relatively big different impacts on blades vibration characteristics. The composite fan blade ply design route this paper presents has gain its initial success and the results in this paper might be used as basic references for composite blade initial structural design.


2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Elias Randjbaran ◽  
Rizal Zahari ◽  
Nawal Aswan Abdul Jalil ◽  
Dayang Laila Abang Abdul Majid

Current study reported a facile method to investigate the effects of stacking sequence layers of hybrid composite materials on ballistic energy absorption by running the ballistic test at the high velocity ballistic impact conditions. The velocity and absorbed energy were accordingly calculated as well. The specimens were fabricated from Kevlar, carbon, and glass woven fabrics and resin and were experimentally investigated under impact conditions. All the specimens possessed equal mass, shape, and density; nevertheless, the layers were ordered in different stacking sequence. After running the ballistic test at the same conditions, the final velocities of the cylindrical AISI 4340 Steel pellet showed how much energy was absorbed by the samples. The energy absorption of each sample through the ballistic impact was calculated; accordingly, the proper ballistic impact resistance materials could be found by conducting the test. This paper can be further studied in order to characterise the material properties for the different layers.


2021 ◽  
Author(s):  
Ramin Amid

Many studies were directed toward understanding damage patterns in composite laminates and determining the damage development sequence upon high velocity impact. Damage accumulation depends on projectile velocity and on a number of other parameters, so that it is not possible to set strict limits between the different regimes. However, experiments show that, for a given set of experimental conditions where the impact speed is the only variable, there is a certain threshold velocity below which no detectable damage occurs. Above the threshold velocity, no surface damage is observed except for a small indentation at the contact point, but significant internal damage consisting of delaminating and matrix cracks is introduced. As the impact velocity increases further, surface damage due mainly to fiber breakage is introduced. For very high speeds, the target does not have time to deform, and perforation occurs, leaving a clean hole in the sample. The objective of this study is to develop a mathematical model that corresponds to the deformed geometry under high velocity impact applications for composite laminates. A total of 100 tests were conducted on composite laminates, struck by cylindrohemispherical projectiles at normal incidents with velocities up to about 100 mls. The types of materials, used this study, are AS4/3051, IM7/5250 CarbonlEpoxy and TI003 Glass/Epoxy. The strain energy was obtained by derivation of the proposed deflection function. The strain energy was plotted with respect to the deflection of the mid-plane and, then correlated through dynamic correlation factors to actual kinetic energy during the impact. The dynamic correlation factors were determined using a genetic algorithm regression analysis. Two types of materials were tested, namely plain graphite composites and hybrid composites. The growth of the delamination and also the effect of varying the stacking sequence were investigated for the different type of materials and various orientations. The mathematical model appears to provide a reasonable representation of the deformation of composite laminates during the penetration by a cylindro-hemispherical projectile. Furthermore, hybrid composites appear to provide more resistance to the impact, whereas plain composites have less resistance with respect to the higher velocities. It was concluded that, the change of the material in a hybrid composite affects the growth of the damaged area and also reduces the impact penetration resistance. Hence, IM7/E-Glass hybrid has a higher resistance to the penetration. Measurements of the energy levels of the hybrid composites indicated that they offer the highest resistance to ballistic perforation. The hybrid composites perforated at velocities between 77 mls and 83 (mls), whereas the graphite composites perforated at velocities between 48 m/s and 59 (mls). The higher perforation resistance is attributed to the reduced level of delamination generated during the impact, and also the addition of the E-Glass, which was capable of absorbing more energy during the impact. In studying the graphite composites, the best orientation in terms of the stacking sequence was found to be [(45, -45, 0, 90) 2 ] S , which indicates that this stacking sequence withstand higher velocity and hence absorbs more energy during the impact. Therefore, the quasi-isotropi corientation [(45, -45, 0, 90) 2 ] S is best for impact resistance if a laminate is not combined with E-Glass. The ballistic-limit velocity prior to perforation for the Quasi-isotropic laminate was measured as 58.9 m/s. This is a significant increase compared to the other plain graphite samples. The energy required for the complete perforation is approximately 48% higher in this stacking sequence as compared to other plain Graphite specimens. It was also found that the energy absorption capability is reduced significantly in the cross-ply laminates. The penetration resistance of the [(0,90,0,90) 2 ] S laminate and the energy required for perforation are approximately 50% less than the other plain graphite specimens.


2016 ◽  
Vol 39 (3) ◽  
pp. 889-899 ◽  
Author(s):  
K PAZHANIVEL ◽  
G B BHASKAR ◽  
A ELAYAPERUMAL ◽  
P ANANDAN ◽  
S ARUNACHALAM

2012 ◽  
Vol 488-489 ◽  
pp. 501-505
Author(s):  
Zafarullah Khan

In recent years, for the purpose of achieving enhanced mechanical properties of fiber reinforced composites, hybridized composites containing a combination of two or more types of fiber reinforcements have been explored. Perhaps the main parameter which controls the mechanical properties of the hybrid composites is the flexibility to arrange the hybrid fiber reinforcement layers in a variety of ways within the hybrid laminate. In this study, low velocity drop weight impact resistance of plain weave woven glass and carbon hybrid composites has been investigated. The study explores the effects of intra-ply arrangement sequence on the impact resistance of 24 and 32 ply laminates in which glass and the carbon plies have been differently stacked. The results show that impact resistance of woven glass fiber composites can be enhanced by hybridizing woven glass fabrics with woven carbon fabrics. The results indicate that the impact resistance is a function of the positions of the glass and carbon layers in the hybridized inter ply laminates.


2015 ◽  
Vol 40 (4) ◽  
pp. 1111-1122 ◽  
Author(s):  
K. Pazhanivel ◽  
G. B. Bhaskar ◽  
A. Elayaperumal ◽  
P. Anandan ◽  
S. Arunachalam

Author(s):  
Mohammad Alemi-Ardakani ◽  
Abbas S. Milani ◽  
Spiro Yannacopoulos ◽  
David Trudel-Boucher ◽  
Golnaz Shokouhi

Popularity and application of composite materials are increasing in several industries including transportation, construction and aerospace. The mechanical properties of these materials should be known to engineers to be able to design/select new products. Impact resistance is one of the properties which have been studied extensively over the past years and still is an ongoing topic in composites research. Since analytical solutions have not been fully developed for the impact characterization of anisotropic materials, researchers often perform mechanical testing in conjunction with visual inspection methods to investigate the impact behavior of composite materials. The present study shows that flexural toughness can be used as a parameter in the design/material selection stage in the evaluation of pre- and post-impact damage of composite laminates. A series of drop-weight impact tests, using a 200J energy level, were performed on specimens made of four different stacking configurations of TWINTEX® and unidirectional laminates (polypropylene and glass fiber commingled composites) according to ASTM D7136. The damaged areas of the impacted specimens were measured using image analysis. Four-point flexural testing was then carried out, based on ASTM D7264, on both non-impacted and impacted specimens. Damaged area and flexural toughness, along with a set of other commonly used mechanical properties, were selected as measures for damage evaluation. Comparison of results before and after impact and under different criteria showed that in the present case study, visual inspection is not sufficient in predicting the post-impact properties of the tested specimens and can be misleading. On the other hand, flexural toughness could give a much clearer perspective on the extent of post-impact resistance of the specimens.


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