Effect of refractory elements on microstructure and fracture of rapidly solidified nickel base alloys

Author(s):  
P. Adeva ◽  
J.L. González-Carrasco ◽  
J. Ibáñez ◽  
M. Aballe

In order to evaluate the effect of refractory elements on the microstructure and properties, and especially on ductility of nickel- base rapidly solidified materials, three rapidly solidified alloys have been obtained by melt spinning under helium atmosphere of 0.04 Pa at linear speed of 47 ms-1 in the form of smooth 20 ∼30 ∼m thick and ∼1 mm wide ribbons. Starting materials were inert gas induction melted alloys with 12 at.% Cr and 20 at.% A1, with additions of 1.5 at.% Nb, 1.5 at.% Ta or 1.9 at.% Mo respectively, balance nickel. Samples were observed by AEM and EPMA in the as-cast condition, and by SEM-EPMA after mechanical testing at temperatures between 300 and 773K. Tensile specimens were suitable ribbon lengths with gauge length 16 mm, and initial strain rate was 10-4s-1. Results were compared with those previously obtained on a similar alloy not containing refractory elements (Ni - 15 at.% Cr - 20 at.% Al).Longitudinal sections show columnar through thickness grains (Fig.l) and in some cases equiaxed grains in the region close to the gas side. The free surface shows grains and cells with an average area in the prepared section of ∼3 μm2 and 0.8 μm2 approximately, as measured by quantitative metallography.

1989 ◽  
Vol 4 (3) ◽  
pp. 526-529 ◽  
Author(s):  
Mireille Treuil Clapp ◽  
Zhang Jian ◽  
Tariq Manzur

Alloys of Nb73Al12Si14.5B0.5 were rapidly solidified into amorphous ribbons using the melt spinning technique. These were isothermally annealed at temperatures ranging from 660 to 780 °C. The A15 phase began to crystallize at 700 °C and small amounts of second phases appeared at the higher temperatures. Crystallization was dependent on quenching rate as well as annealing conditions. Below 750 °C nucleation was nonuniform and was enhanced by surfaces and quenched-in nuclei. Above 750 °C nucleation became more uniform and completely crystalline ribbons with equiaxed grains ∼30 nm in diameter were obtained. These ultra fine grained ribbons had extremely high superconducting critical current densities of 8 × 1010 A/m2 and 5 × 1010 A/m2 at magnetic fields of 0.5 and 15 tesla, respectively, at 4.2 K.


Author(s):  
E. L. Hall ◽  
M. R. Jackson

The temperature capability of nickel-base superalloys which are used in aircraft turbines may be able to be extended if novel microstructures can be produced in these materials by rapid solidification. The primary goal of these efforts is to achieve a fine dispersion of small precipitates which are stable at high temperature in the alloys. One class of alloys which seem particularly promising are the eutectic superalloys, which solidify via a eutectic reaction in which a γ- γ’ matrix containing MC carbides is formed. For this investigation, alloys which contained either Ta, Ti, or V as the primary carbide former were studied. In all cases, the base alloy consisted of Ni-4%Co-4%Cr-5.5%Al-2%Mo-3%W-1.5%Re-0.3%C in weight percent. The alloys additionally contained either 9% Ta, 5.5% Ti, or 4.5% V (subsequently referred to as alloys A, B, and C, respectively). The alloys were rapidly solidified by melt-spinning in vacuum.


1983 ◽  
Vol 28 ◽  
Author(s):  
A.I. Taub ◽  
M.R. Jackson ◽  
S.C. Huang ◽  
E.L. Hall

ABSTRACTThe microstructure and yield strength of two nickel base superalloys prepared by melt spinning and plasma deposition are compared in the as-solidified condition and after annealing. The results support the interpretation of the yield strengths obtained by tensile testing melt spun ribbon as representative of the values obtained for bulk specimens with equivalent microstructures. The effectiveness of grain size strengthening in a nickel base superalloy is also examined. The Hall-Petch relation appears to be obeyed, with a slope k = .77±.15 MPa−m1/2.


Author(s):  
J. M. Walsh ◽  
J. C. Whittles ◽  
B. H. Kear ◽  
E. M. Breinan

Conventionally cast γ’ precipitation hardened nickel-base superalloys possess well-defined dendritic structures and normally exhibit pronounced segregation. Splat quenched, or rapidly solidified alloys, on the other hand, show little or no evidence for phase decomposition and markedly reduced segregation. In what follows, it is shown that comparable results have been obtained in superalloys processed by the LASERGLAZE™ method.In laser glazing, a sharply focused laser beam is traversed across the material surface at a rate that induces surface localized melting, while avoiding significant surface vaporization. Under these conditions, computations of the average cooling rate can be made with confidence, since intimate contact between the melt and the self-substrate ensures that the heat transfer coefficient is reproducibly constant (h=∞ for perfect contact) in contrast to the variable h characteristic of splat quenching. Results of such computations for pure nickel are presented in Fig. 1, which shows that there is a maximum cooling rate for a given absorbed power density, corresponding to the limiting case in which melt depth approaches zero.


Author(s):  
Raja K. Mishra

The discovery of a new class of permanent magnets based on Nd2Fe14B phase in the last decade has led to intense research and development efforts aimed at commercial exploitation of the new alloy. The material can be prepared either by rapid solidification or by powder metallurgy techniques and the resulting microstructures are very different. This paper details the microstructure of Nd-Fe-B magnets produced by melt-spinning.In melt spinning, quench rate can be varied easily by changing the rate of rotation of the quench wheel. There is an optimum quench rate when the material shows maximum magnetic hardening. For faster or slower quench rates, both coercivity and maximum energy product of the material fall off. These results can be directly related to the changes in the microstructure of the melt-spun ribbon as a function of quench rate. Figure 1 shows the microstructure of (a) an overquenched and (b) an optimally quenched ribbon. In Fig. 1(a), the material is nearly amorphous, with small nuclei of Nd2Fe14B grains visible and in Fig. 1(b) the microstructure consists of equiaxed Nd2Fe14B grains surrounded by a thin noncrystalline Nd-rich phase. Fig. 1(c) shows an annular dark field image of the intergranular phase. Nd enrichment in this phase is shown in the EDX spectra in Fig. 2.


2016 ◽  
pp. 3287-3297
Author(s):  
Tarek El Ashram ◽  
Ana P. Carapeto ◽  
Ana M. Botelho do Rego

Tin-bismuth alloy ribbons were produced using melt-spinning technique. The two main surfaces (in contact with the rotating wheel and exposed to the air) were characterized with Optical Microscopy and AFM, revealing that the surface exposed to the air is duller (due to a long-range heterogeneity) than the opposite surface. Also the XPS chemical composition revealed many differences between them both on the corrosion extension and on the total relative amounts of tin and bismuth. For instance, for the specific case of an alloy with a composition Bi-4 wt % Sn, the XPS atomic ratios Sn/Bi are 1.1 and 3.7 for the surface in contact with the rotating wheel and for the one exposed to air, respectively, showing, additionally, that a large segregation of tin at the surface exists (nominal ratio should be 0.073). This segregation was interpreted as the result of the electrochemical process yielding the corrosion products.


2015 ◽  
Vol 10 (2) ◽  
pp. 2663-2681
Author(s):  
Rizk El- Sayed ◽  
Mustafa Kamal ◽  
Abu-Bakr El-Bediwi ◽  
Qutaiba Rasheed Solaiman

The structure of a series of AlSb alloys prepared by melt spinning have been studied in the as melt–spun ribbons  as a function of antimony content .The stability  of these structures has  been  related to that of the transport and mechanical properties of the alloy ribbons. Microstructural analysis was performed and it was found that only Al and AlSb phases formed for different composition.  The electrical, thermal and the stability of the mechanical properties are related indirectly through the influence of the antimony content. The results are interpreted in terms of the phase change occurring to alloy system. Electrical resistivity, thermal conductivity, elastic moduli and the values of microhardness are found to be more sensitive than the internal friction to the phase changes. 


1996 ◽  
Vol 455 ◽  
Author(s):  
J. J. Suñol ◽  
M. T. Clavaguera-Mora ◽  
N. Clavaguera ◽  
T. Pradell

ABSTRACTMechanical alloying and rapid solidification are two important routes to obtain glassy alloys. New Fe-Ni based metal-metalloid (P-Si) alloys prepared by these two different processing routes were studied by differential scanning calorimetry and transmission Mössbauer spectroscopy. Mechanical alloyed samples were prepared with elemental precursors, and different nominal compositions. Rapidly solidified alloys were obtained by melt-spinning. The structural analyses show that, independent of the composition, the materials obtained by mechanical alloying are not completely disordered whereas fully amorphous alloys were obtained by rapid solidification. Consequently, the thermal stability of mechanically alloyed samples is lower than that of the analogous material prepared by rapid solidification. The P/Si ratio controls the magnetic interaction of the glassy ribbons obtained by rapid solidification. The experimental results are discussed in terms of the degree of amorphization and crystallization versus processing route and P/Si ratio content.


1983 ◽  
Vol 28 ◽  
Author(s):  
Uwe Köster ◽  
Christoph Caesar

ABSTRACTRapidly solidified ribbons of Cu-Fe alloys with iron contents up to 20 at.−% have been prepared by melt-spinning. Optical and electron microscopy as well as x-ray and electron diffraction techniques were used to characterize quantitatively the microstructure, i.e., grain size and shape, solubility of iron, lattice parameter, volume fraction and distribution of precipitated iron-particles, etc.Whereas the free surfaces of melt-spun Cu-Fe ribbons have been found to be very smooth, the contact surfaces usually consist of isolated areas of good thermal contact with small equiaxed grains separated by bands without contact during casting and therefore poor heat transfer. The cross sections of the ribbons generally exhibit a strong anisotropy in their microstructure: very fine crystals adjacent to the contact surface develop into narrow columnar grains, generally significantly elongated and extending across the whole section. The average columnar width of the grains has been found to decrease significantly with increasing iron content. Precipitation of iron not only depends on the iron content but also on the distance from the contact surface.


2010 ◽  
Vol 667-669 ◽  
pp. 87-90
Author(s):  
Małgorzata Lewandowska ◽  
Henryk Dybiec ◽  
Mariusz Kulczyk ◽  
Jerzy Latuch ◽  
Krzysztof J. Kurzydlowski

The aim of the present work was to compare microstructures and mechanical properties of nano-Al alloys fabricated by two different methods: (i) SPD induced grain refinement, (ii) plastic consolidation of nano-powders or nano-crystalline ribbons. SPD grain refinement has been implemented by hydrostatic extrusion, HE. The ribbons were rapidly solidified using a melt spinning methods. Plastic consolidation of powder and ribbons was conducted by warm extrusion. The results of the studies show that by applying various fabrication routes for a given chemical composition, diverse nano-structures can be obtained, which differ in terms of grain size and shape, grain boundary character and dislocation density. As a result, the alloys also differ significantly in the mechanical properties. The findings are discussed in terms of the possibilities for optimizing properties of the bulk-nano-metals.


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