scholarly journals Effect of heterogeneity on failure of natural rock samples

2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Taqi Alzaki ◽  
Saud Al-Dughaimi ◽  
Arqam Muqtadir ◽  
Mohamed E. Kandil ◽  
Jack Dvorkin

Abstract A carbonate sample extracted from the depth of about 10 kft was subjected to uniaxial loading while the confining stress remained constant. Post-experiment inspection of the sample showed an inclined crack at an angle less than 20° to the horizontal. This subhorizontal crack orientation was contrary to the expected 45° inclination, the plane of the maximum shear stress. Coincidentally, as shown by CT-scan prior to loading, there was a boundary between two layers of different density inside the sample located almost exactly where the crack appeared. This density difference has arguably translated into the contrast in the elastic properties at the boundary. The hypothesis is that because of this elastic heterogeneity, an incipient crack developed at the boundary due to the unavoidable tensile stressing of the sample as it was brought to the benchtop from its original state of high confining stress at depth. Controlled uniaxial compression made the sample slip along this crack, which then developed into a prominent feature. This assumption was corroborated by a numerical experiment showing a strong von Mises stress concentration at the elastic contrast boundary during hydrostatic tensile loading. Another sample, from the same formation, but without strong density heterogeneity, exhibited a classic 45° crack after uniaxial loading. These results provide a novel and important insight into the mechanics, breakage, and strength of natural rock.

1986 ◽  
Vol 108 (3) ◽  
pp. 394-400 ◽  
Author(s):  
E. Ioannides ◽  
J. C. Kuijpers

The presence of contacting asperities in lubricated rolling bearings modifies the subsurface stress field strongly in the neighborhood of the surface and, to a lesser extent, at larger depths where the maxima of the shear or von Mises stress of a smooth Hertzian contact normally exist. The near surface stresses are of importance because they may result in micropitting, a mode of surface distress which leads to the eventual fatigue failure of the contacting surfaces. A mathematical method is presented in this paper which allows the statistical calculation of important parameters (maximum von Mises stress or maximum shear stress amplitude) of the stress fields generated under elastically deforming asperities during their passage through a lubricated contact. The asperities themselves are modelled using estimates of the surface spectral moments obtained from single-profile trace measurements. The method is applicable to both isotropic and anisotropic rough surfaces. Moreover, the important effect of the shear surface tractions, including tractions over the asperities, is contained in the analysis. Computed examples are presented for different surface textures and film thicknesses in the case of a deep groove ball bearing. Finally, a qualitative attempt is made to correlate features of these stress fields with the presence of surface pitting, and the limitations of the analysis are discussed.


Author(s):  
Itzhak Green

This work determines the location of the greatest elastic distress in cylindrical contacts based upon the distortion energy and the maximum shear stress theories. The ratios between the maximum pressure, the von Mises stress, and the maximum shear stress are determined and fitted by empirical formulations for a wide range of Poisson ratios, which represent material compressibility. Some similarities exist between cylindrical and spherical contacts, where for many metallic materials the maximum von Mises or shear stresses emerge beneath the surface. However, if any of the bodies in contact is excessively compressible the maximum von Mises stress appears at the surface. That transitional Poisson ratio is found. The critical force per unit length that causes yielding onset, along with its corresponding interference and half-width contact are derived.


2008 ◽  
Vol 594 ◽  
pp. 51-56
Author(s):  
Jinn Jong Sheu ◽  
Sheng Hao Fang

In this paper, authors proposed an effective quality index of bending operation and a new punch profile design method to prevent defects. The proposed quality index is presented in terms of distance of fracture location with respect to the topmost plane of blank, the maximum von Mises stress, and the maximum shear stress. The Taguchi method with L18 orthogonal array was adopted to evaluate the effects of design parameters and find out the optimum design of punch profile. A new punch feature called “golden finger” was proposed to control the material flow and move the fracture defects out of the trimming line. The results of this study had demonstrated the optimum die design can be achieved with the proposed golden finger feature to obtain a sound product.


2019 ◽  
Vol 0 (0) ◽  
Author(s):  
Xiaoru Qian ◽  
Peigang Yan ◽  
Wanjin Han

Abstract A designed method, multidisciplinary coupling computation and multiobjective optimization, has been established for the composite cooling structure of heavy gas turbine blade manufactured with a directionally solidified Ni-based superalloy. The method combines the one-dimensional fluid network gas-thermal coupling computation, three-dimensional flow field coupled with solid stress field, and anisotropic stress calculation based on finite deformation crystal slip. The temperature, flow field, Von-Mises stress and maximum resolved shear stress of the blade before and after optimization were analyzed. The results show that the optimized blade has lower maximum blade temperature, a more uniform temperature distribution, a lower flow resistance of the coolant channel at the leading edge than that of the original blade. The maximum Von-Mises stress of the optimized blade increases by 10.05 % more than the original blade. The maximum shear stress on the suction side and the pressure surface of the optimized blade are improved and slightly deteriorated compared with that of the original blade, respectively. The corresponding relationship of the maximum shear stress distribution with the local temperature gradient reveals further space for the improvement of the composite cooling structure. This paper has a particular guiding significance for the cooling structure design of the turbine blade.


2006 ◽  
Vol 514-516 ◽  
pp. 1576-1582 ◽  
Author(s):  
Xian Cheng Zhang ◽  
Bin Shi Xu ◽  
Hai Dou Wang ◽  
Yi Xiong Wu

The purpose of the present paper was to investigate the effect of interlayer on the maximum contact stresses in the critical regions in a hard coating under static contact condition using finite element analysis. Four different elastic moduli and nine different thickness of interlayer were used. Modeling results showed that the interlayer did not reduce the maximum shear stress at the coating/substrate interface, whether it was thick or thin. When the thin interlayer was presented, whether it was soft or hard, the maximum tensile stress on surface and maximum von Mises stress within coating were decreased.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Yanan Gao ◽  
Yudong Zhang ◽  
Zetian Zhang ◽  
Minghui Li ◽  
Yingfeng Sun ◽  
...  

Gas is associated with coal mining; it commonly exists in the coal seam. It is one of the major dangers during the production because its reaction between the coal masses may induce the gas-coal outburst as well as it being an expositive matter. The gas accident has caused a huge amount of property damage and casualties. Therefore, the primary precaution for coal mining is gas control. At present, drilling and extraction are the main approaches for gas accident prevention. After drilling, the ground pressure will be released; the gas which is in a free state or absorbed in the coal seam will be easy to extract as the migration channel is enhanced. Hence, one of the most concerned problems is the stress redistribution of the coal and rock mass around the borehole. In practical engineering, there are many joints distributed in the coal and rock strata, so it is necessary to investigate the effect of the drilling in the jointed coal and rock mass. In this paper, the boundary element model of the borehole in the jointed coal and rock mass is established to study the influence of joints on the stress and displacement field. The following results can be obtained. The number of joints has a significant effect on the maximum displacement of the coal and rock mass. The maximum displacement increases with the number of the joint. The position of the maximum displacement shifts from the boundary of the borehole to the far field. Meanwhile, it can be found that the displacement may reach a peak value when the joint angle is 30° and if the joint number is less than 4, and the maximum displacement may occur under the joint angle of 45° and if the joints number continuous increases. The von Mises stress has a trend of increasing with the number of joints when the joint angle is less than 30°, while it has a decreasing trend when the joint angle is larger than 30°. The max stress may occur at the joint angle of 15°. The maximum shear stress occurs mostly in the No. 4 joint and the No.7 joint. When the joint angle is 30°, the maximum shear stress occurs in the No. 3 joint and the No. 4 joint. The overlap of the position of the maximum von Mises stress or the maximum displacement with different joint angles or different numbers of joint leads to a reexploration of such positions. The position of the maximum von Mises stress and the maximum displacement o is relatively steady, which locates symmetrically around the borehole. The line between the points that behaves as the maximum von stress is approximately perpendicular to the joint direction.


1999 ◽  
Vol 121 (3) ◽  
pp. 191-195 ◽  
Author(s):  
F. Yang ◽  
I. Kao

In wiresaw manufacturing processes, such as those in slicing silicon wafers for electronics fabrication, abrasive slurry is carried by high-speed wire (5 to 15 m/s), which exerts normal load to the surface via hydrodynamic effects and bow of taut wire. As a result, the abrasives carried by slurry are constrained to indent onto and roll over the surface of substrate. In this paper, the axisymmetric indentation problem in the free abrasive machining (FAM) is studied by modeling a rigid abrasive of different shapes pushing onto an elastic half space. Based on the harmonic property of dilatation, the closed-form solution of stress distribution inside the cutting material for three different indentation processes in common FAM process are presented: cylindrical and conical abrasives as well as uniform pressure distribution. Along the symmetrical axis, von-Mises stress is two times larger than that of local maximum shear stress for all three indentation conditions. The von-Mises stress is infinity at the contact point for sharp pointed indentation, a location of crack initiation and nucleation. For indentation by abrasive of flat surface, which also can be provided by the localized effects due to the hydrodynamic pressure acting on the surface, both the von-Mises and local maximum shear stress reach maximum underneath the contact zone.


2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Leo Y. Zheng ◽  
Dylan S. Farnam ◽  
Dorel Homentcovschi ◽  
Bahgat G. Sammakia

The presence of bacterial biofilms is detrimental in a wide range of healthcare situations especially wound healing. Physical debridement of biofilms is a method widely used to remove them. This study evaluates the use of microfluidic jet impingement to debride biofilms. In this case, a biofilm is treated as a saturated porous medium also having linear elastic properties. A numerical modeling approach is used to calculate the von Mises stress distribution within a porous medium under fluid-structure interaction (FSI) loading to determine the initial rupture of the biofilm structure. The segregated model first simulates the flow field to obtain the FSI interface loading along the fluid-solid interface and body force loading within the porous medium. A stress-strain model is consequently used to calculate the von Mises stress distribution to obtain the biofilm deformation. Under a vertical jet, 60% of the deformation of the porous medium can be accounted for by treating the medium as if it was an impermeable solid. However, the maximum deformation in the porous medium corresponds to the point of maximum shear stress which is a different position in the porous medium than that of the maximum normal stress in an impermeable solid. The study shows that a jet nozzle of 500 μm internal diameter (ID) with flow of Reynolds number (Re) of 200 can remove the majority of biofilm species.


Author(s):  
Nurullah Türker ◽  
Hümeyra Tercanlı Alkış ◽  
Steven J Sadowsky ◽  
Ulviye Şebnem Büyükkaplan

An ideal occlusal scheme plays an important role in a good prognosis of All-on-Four applications, as it does for other implant therapies, due to the potential impact of occlusal loads on implant prosthetic components. The aim of the present three-dimensional (3D) finite element analysis (FEA) study was to investigate the stresses on abutments, screws and prostheses that are generated by occlusal loads via different occlusal schemes in the All-on-Four concept. Three-dimensional models of the maxilla, mandible, implants, implant substructures and prostheses were designed according to the All-on-Four concept. Forces were applied from the occlusal contact points formed in maximum intercuspation and eccentric movements in canine guidance occlusion (CGO), group function occlusion (GFO) and lingualized occlusion (LO). The von Mises stress values for abutment and screws and deformation values for prostheses were obtained and results were evaluated comparatively. It was observed that the stresses on screws and abutments were more evenly distributed in GFO. Maximum deformation values for prosthesis were observed in the CFO model for lateral movement both in the maxilla and mandible. Within the limits of the present study, GFO may be suggested to reduce stresses on screws, abutments and prostheses in the All-on-Four concept.


2020 ◽  
Vol 1 (1) ◽  
pp. 93-102
Author(s):  
Carsten Strzalka ◽  
◽  
Manfred Zehn ◽  

For the analysis of structural components, the finite element method (FEM) has become the most widely applied tool for numerical stress- and subsequent durability analyses. In industrial application advanced FE-models result in high numbers of degrees of freedom, making dynamic analyses time-consuming and expensive. As detailed finite element models are necessary for accurate stress results, the resulting data and connected numerical effort from dynamic stress analysis can be high. For the reduction of that effort, sophisticated methods have been developed to limit numerical calculations and processing of data to only small fractions of the global model. Therefore, detailed knowledge of the position of a component’s highly stressed areas is of great advantage for any present or subsequent analysis steps. In this paper an efficient method for the a priori detection of highly stressed areas of force-excited components is presented, based on modal stress superposition. As the component’s dynamic response and corresponding stress is always a function of its excitation, special attention is paid to the influence of the loading position. Based on the frequency domain solution of the modally decoupled equations of motion, a coefficient for a priori weighted superposition of modal von Mises stress fields is developed and validated on a simply supported cantilever beam structure with variable loading positions. The proposed approach is then applied to a simplified industrial model of a twist beam rear axle.


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