scholarly journals Production of lightweight Geopolymer concrete using artificial local lightweight aggregate

2018 ◽  
Vol 162 ◽  
pp. 02024
Author(s):  
Waleed Abbas ◽  
Wasan Khalil ◽  
Ibtesam Nasser

Due to the rapid depletion of natural resources, the use of waste materials and by-products from different industries of building construction has been gaining increased attention. Geopolymer concrete based on Pozzolana is a new material that does not need the presence of Portland cement as a binder. The main focus of this research is to produce lightweight geopolymer concrete (LWGPC) using artificial coarse lightweight aggregate which produced from locally available bentonite clays. In this investigation, the binder is low calcium fly ash (FA) and the alkali activator is sodium hydroxide and sodium silicate in different molarities. The experimental tests including workability, fresh density, also, the compressive strength, splitting tensile strength, flexural strength, water absorption and ultrasonic pulse velocity at the age of 7, 28 and 56 days were studied. The oven dry density and thermal conductivity at 28 days age are investigated. The results show that it is possible to produce high strength lightweight geopolymer concrete successfully used as insulated structural lightweight concrete. The 28-day compressive strength, tensile strength, flexural strength, dry density, and thermal conductivity of the produced LWGPC are 35.8 MPa, 2.6MPa, 5.5 MPa, 1835kg/m3, and 0.9567 W/ (m. K), respectively.

2021 ◽  
Author(s):  
Chaoming PANG ◽  
Xinxin MENG ◽  
Chunpeng ZHANG ◽  
Jinlong PAN

Abstract Shrinkage of foam concrete can easily cause cracking and thus makes it difficult for a manufacturer to maintain quality. The density of lightweight aggregate concrete is too high to meet specifications for lightweight and thermal insulation for wallboard. Two types of concrete with dry density in the range 1000–1200 kg/m3 for use in wallboard were designed and prepared using foam and lightweight aggregate. The properties of porous lightweight aggregate concrete with core-shell non-sintered lightweight aggregate were compared with sintered lightweight aggregate concrete along with several dimensions. The two aggregates were similar in particle size, density, and strength. The effects of each aggregate on the workability, compressive strength, dry shrinkage, and thermal conductivity of the lightweight concrete were analyzed and compared. Pore structures were determined by mercury intrusion porosimetry and X-ray computed tomography. Compressive strength ranged from 7.8 to 11.8 MPa, and thermal conductivity coefficients ranged from 0.193 to 0.219 W/m/K for both types of concrete. The results showed that the core-shell non-sintered lightweight aggregate bonded better with the paste matrix at the interface transition zone and had a better pore structure than the sintered lightweight aggregate concrete. Slump flow of the core-shell non-sintered lightweight aggregate concrete was about 20% greater than that of the sintered lightweight aggregate concrete, 28d compressive strength was about 10% greater, drying shrinkage was about 10% less, and thermal conductivity was less. Porous lightweight aggregate concrete using core-shell non-sintered lightweight aggregate performs well when used in wallboard because of its low density, high thermal insulation, and improved strength.


2021 ◽  
Vol 39 (4A) ◽  
pp. 668-674
Author(s):  
Wasan I. Khalіl ◽  
Qaіs J. Frayyeh ◽  
Haider Abed

In this research, a study is made on the Pervious Geopolymer Concrete (PGC), which is based on localmaterial(Metakaolin). The inclusion of Ordinary Portland Cement (OPC) as a partial substitute for Metakaolin (MK) for the production of (PGCs) has also been investigated. Pervious Geopolymer concrete was outputted from the local Metakaolin (MK), and ordinary Portland cement (OPC) as a partial substitute by weight of MK and silicate of sodium (Na2SiO3) and hydroxide of sodium (NaOH) solution. All PGC samples were cured after 24 hours from casting for five hours at a degree of the temperature of 50 ° C, then the testingafter 28 days. The compressive-strength, total content of voids, the strength of bending, dry-density, and thermal-conductivity of pervious Geopolymer concrete were examined. The mechanicalresults of testing ranged from (11.03 and 2.25) to (14.3 and 2.75) MPa for compressive-strength and flexural strength respectively.


2019 ◽  
Vol 70 (11) ◽  
pp. 4021-4028

This paper investigates the effect of incorporation of lightweight aggregate and foam in the preparation of lightweight aggregate geopolymer concrete (LWAGC) and lightweight aggregate foamed geopolymer concrete (LWAFGC). The geopolymer paste was formed by alkali activation of Class F fly ash in mixture of sodium silicate and sodium hydroxide solution. LWAGC was incorporated with expanded clay lightweight aggregate and river sand while hydrogen peroxide was added as foaming agent for LWAFGC. Results showed that LWAGC and LWAFGC achieved an excellent 28-day compressive strength of 60 MPa and 20 MPa, respectively. The bulk densities were 1815 kg/m3 for LWAGC and 1593 kg/m3 for LWAFGC. Even so, low thermal conductivity of 0.12 W/mK and 0.09 W/mK were reported. It was concluded that the joint effect of lightweight aggregate and foam produced geopolymer concrete with good mechanical strength while having excellent thermal insulating properties. The geopolymer concretes possessed high strength-to-density ratio to be regarded as lightweight high-performance structures. Keywords: Lightweight Concrete; Geopolymer; Expanded Clay Aggregate; Foam


2014 ◽  
Vol 2014 ◽  
pp. 1-12 ◽  
Author(s):  
Ming Kun Yew ◽  
Hilmi Bin Mahmud ◽  
Bee Chin Ang ◽  
Ming Chian Yew

The objective of this study was to investigate the effects of different species of oil palm shell (OPS) coarse aggregates on the properties of high strength lightweight concrete (HSLWC). Original and crushed OPS coarse aggregates of different species and age categories were investigated in this study. The research focused on two OPS species (duraandtenera), in which the coarse aggregates were taken from oil palm trees of the following age categories (3–5, 6–9, and 10–15 years old). The results showed that the workability and dry density of the oil palm shell concrete (OPSC) increase with an increase in age category of OPS species. The compressive strength of specimen CD3 increases significantly compared to specimen CT3 by 21.8%. The maximum achievable 28-day and 90-day compressive strength is 54 and 56 MPa, respectively, which is within the range for 10–15-year-old crushedduraOPS. The water absorption was determined to be within the range for good concrete for the different species of OPSC. In addition, the ultrasonic pulse velocity (UPV) results showed that the OPS HSLWC attain good condition at the age of 3 days.


2016 ◽  
Vol 2016 ◽  
pp. 1-12 ◽  
Author(s):  
J. Rex ◽  
B. Kameshwari

The lightweight aggregate is an aggregate that weighs less than the usual rock aggregate and the quarry dust is a rock particle used in the concrete for the experimentation. The significant intention of the proposed technique is to frame a mathematical modeling with the aid of the optimization techniques. The mathematical modeling is done by minimizing the cost and time consumed in the case of extension of the real time experiment. The proposed mathematical modeling is utilized to predict four output parameters such as compressive strength (Mpa), split tensile strength (Mpa), flexural strength (Mpa), and deflection (in mm). Here, the modeling is carried out with three different optimization techniques like genetic algorithm (GA), particle swarm optimization (PSO), and ant colony optimization (ACO) with 80% of data from experiment utilized for the training and the remaining 20% for the validation. Finally, while testing, the error value is minimized and the performance obtained in the ACO for the parameters such as compressive strength, split tensile strength, flexural strength, and deflection is 91%, 98%, 87%, and 94% of predicted values, respectively, in the mathematical modeling.


2013 ◽  
Vol 327 ◽  
pp. 40-43
Author(s):  
Xiao Long Li ◽  
Guo Zhong Li

The ordinary portland cement was used to prepare foamed cement insulation materials by physical foaming method. The influence of different process of fiber added to the foamed cement insulation materials on its performance was studied and the optimum mix ratio of raw materials was determined. The results showed that the glass fire could be evenly dispersed in the slurry by dry adding technology and got better enhanced effect. When the dosage of glass fire was 0.9%, the performance of the foamed cement material as follows: dry density of 318 kg/m3, 3d flexural strength of 0.61MPa, 3d compressive strength of 1.05MPa, thermal conductivity of 0.065W/(m·k). The reinforce mechanism of glass fire was explored.


2019 ◽  
Vol 70 (11) ◽  
pp. 4021-4028 ◽  
Author(s):  
Liew Yun Ming ◽  
Andrei Victor Sandu ◽  
Heah Cheng Yong ◽  
Yuyun Tajunnisa ◽  
Siti Fatimah Azzahran ◽  
...  

This paper investigates the effect of incorporation of lightweight aggregate and foam in the preparation of lightweight aggregate geopolymer concrete (LWAGC) and lightweight aggregate foamed geopolymer concrete (LWAFGC). The geopolymer paste was formed by alkali activation of Class F fly ash in mixture of sodium silicate and sodium hydroxide solution. LWAGC was incorporated with expanded clay lightweight aggregate and river sand while hydrogen peroxide was added as foaming agent for LWAFGC. Results showed that LWAGC and LWAFGC achieved an excellent 28-day compressive strength of 60 MPa and 20 MPa, respectively. The bulk densities were 1815 kg/m3 for LWAGC and 1593 kg/m3 for LWAFGC. Even so, low thermal conductivity of 0.12 W/mK and 0.09 W/mK were reported. It was concluded that the joint effect of lightweight aggregate and foam produced geopolymer concrete with good mechanical strength while having excellent thermal insulating properties. The geopolymer concretes possessed high strength-to-density ratio to be regarded as lightweight high-performance structures.


2021 ◽  
Vol 30 (3) ◽  
pp. 464-476
Author(s):  
Haider Owaid ◽  
Haider Al-Baghdadi ◽  
Muna Al-Rubaye

Large quantities of paper and wood waste are generated every day, the disposal of these waste products is a problem because it requires huge space for their disposal. The possibility of using these wastes can mitigate the environmental problems related to them. This study presents an investigation on the feasibility of inclusion of waste paper ash (WPA) or wood ash (WA) as replacement materials for fly ash (FA) class F in preparation geopolymer concrete (GC). The developed geopolymer concretes for this study were prepared at replacement ratios of FA by WPA or WA of 25, 50, 75 and 100% in addition to a control mix containing 100% of FA. Sodium hydroxide (NaOH) solutions and sodium silicate (Na2SiO3) are used as alkaline activators with 1M and 10M of sodium hydroxide solution.The geopolymer concretes have been evaluated with respect to the workability, the compressive strength, splitting tensile strength and flexural strength. The results indicated that there were no significant differences in the workability of the control GC mix and the developed GC mixes incorporating WPA or WA. Also, the results showed that, by incorporating of 25–50% PWA or 25% WA, the mechanical properties (compressive strength, splitting tensile strength and flexural strength) of GC mixes slightly decreased. While replacement with 75–100% WPA or with 50–100% WA has reduced these mechanical properties of GC mixes. As a result, there is a feasibility of partial replacement of FA by up to 50% WPA or 25% WA in preparation of the geopolymer concrete.


2018 ◽  
Vol 12 (1) ◽  
pp. 441-457 ◽  
Author(s):  
Sahar Jabbar Alserai ◽  
Wissam Kadhim Alsaraj ◽  
Zina Waleed Abass

Introduction:One of Iraq’s major environmental problems is a large amount of residual iron produced by the industrial sector, which is stored in domestic waste and landfills. The reuse of construction waste gives two aims, the first is to remove large quantities of pollution resulted from these waste, the second provides cheap resources for concrete aggregates.Methods:This study conducted a series of experiments and tests to test the feasibility of reusing this iron slag and recycled concrete aggregate in concrete mixtures. Different percentages of iron filings were used in the concrete mixture at 0, 0.5%, 0.75% and 1%. Tests are done to evaluate the quality of cast iron concrete which include compressive strength (fcu), flexural strength (fr), indirect tensile strength (ft), SEM and modulus of elasticity (Ec) for four sustainable concretes.Results and Conclusion:The results show that the iron filings amount is increased to 1.0% which resulted in increasing percentage of compressive strength (fcu), flexural strength (fr), indirect tensile strength (ft), SEM and modulus of elasticity (Ec) with 10%, 32%, 42% and 11% for Geopolymer Concrete with Recycled Aggregate (GCRA), 9%, 52%,31% and 17% for geopolymer concrete with natural aggregate (GCNA), 10%, 19%,26% and 12% for Normal Concrete with Natural Aggregate (NCNA) and 23%, 19%, 67% and 14% for Normal Concrete with Recycled Aggregate (NCRA), respectively.


2021 ◽  
Vol 1033 ◽  
pp. 163-171
Author(s):  
Alexandra Reto ◽  
Renzo Sanabria ◽  
José Rodriguez ◽  
Alexandra Hinostroza

The precast concrete elements in the construction of buildings are increasingly used due to their better quality control, constructive speed, reduction of the number of workers and less waste of resources compared to conventional construction; for wall applications, to these advantages, the design to ensure thermal comfort requires the improvement of the low thermal insulation of conventional concrete panels. The use of materials with lower thermal conductivity such as Expanded PolyStyrene Beads (EPSB) in lightweight concrete for the construction of precast panels in housing, contributes to improve thermal insulation and the saving operational energy during its operation phase, because the aggregate has a small size, low density and thermal conductivity; applied in higher volumes in concrete, reduces indoor heat loss in cold climates and indoor heat gain in warm climates in housing. The purpose of this research is to study the behavior of lightweight concrete with EPSB for 16%, 26% and 36% addition and evaluate the air-dry density, compressive strength, thermal conductivity, relationship between air-dry density with compressive strength and thermal conductivity. The results indicate that the higher the percentage of EPSB the air-dry density, compressive strength and thermal conductivity decrease; the relationships between air-dry density with compressive strength and thermal conductivity follow a linear trend and are similar.


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