scholarly journals Compressive Strength and Thermal Conductivity of Fly Ash Geopolymer Concrete Incorporated with Lightweight Aggregate, Expanded Clay Aggregate and Foaming Agent

2019 ◽  
Vol 70 (11) ◽  
pp. 4021-4028
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Fly Ash ◽  
Lightweight Concrete ◽  
Sodium Hydroxide Solution ◽  
Density Ratio ◽  
Lightweight Aggregate ◽  
Alkali Activation ◽  
Geopolymer Concrete ◽  
Foaming Agent

This paper investigates the effect of incorporation of lightweight aggregate and foam in the preparation of lightweight aggregate geopolymer concrete (LWAGC) and lightweight aggregate foamed geopolymer concrete (LWAFGC). The geopolymer paste was formed by alkali activation of Class F fly ash in mixture of sodium silicate and sodium hydroxide solution. LWAGC was incorporated with expanded clay lightweight aggregate and river sand while hydrogen peroxide was added as foaming agent for LWAFGC. Results showed that LWAGC and LWAFGC achieved an excellent 28-day compressive strength of 60 MPa and 20 MPa, respectively. The bulk densities were 1815 kg/m3 for LWAGC and 1593 kg/m3 for LWAFGC. Even so, low thermal conductivity of 0.12 W/mK and 0.09 W/mK were reported. It was concluded that the joint effect of lightweight aggregate and foam produced geopolymer concrete with good mechanical strength while having excellent thermal insulating properties. The geopolymer concretes possessed high strength-to-density ratio to be regarded as lightweight high-performance structures. Keywords: Lightweight Concrete; Geopolymer; Expanded Clay Aggregate; Foam

scholarly journals Compressive Strength and Thermal Conductivity of Fly Ash Geopolymer Concrete Incorporated with Lightweight Aggregate, Expanded Clay Aggregate and Foaming Agent

2019 ◽  
Vol 70 (11) ◽  
pp. 4021-4028 ◽  
Author(s):  
Liew Yun Ming ◽  
Andrei Victor Sandu ◽  
Heah Cheng Yong ◽  
Yuyun Tajunnisa ◽  
Siti Fatimah Azzahran ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide Solution ◽  
Density Ratio ◽  
Lightweight Aggregate ◽  
Alkali Activation ◽  
Geopolymer Concrete ◽  
River Sand ◽  
Foaming Agent

This paper investigates the effect of incorporation of lightweight aggregate and foam in the preparation of lightweight aggregate geopolymer concrete (LWAGC) and lightweight aggregate foamed geopolymer concrete (LWAFGC). The geopolymer paste was formed by alkali activation of Class F fly ash in mixture of sodium silicate and sodium hydroxide solution. LWAGC was incorporated with expanded clay lightweight aggregate and river sand while hydrogen peroxide was added as foaming agent for LWAFGC. Results showed that LWAGC and LWAFGC achieved an excellent 28-day compressive strength of 60 MPa and 20 MPa, respectively. The bulk densities were 1815 kg/m3 for LWAGC and 1593 kg/m3 for LWAFGC. Even so, low thermal conductivity of 0.12 W/mK and 0.09 W/mK were reported. It was concluded that the joint effect of lightweight aggregate and foam produced geopolymer concrete with good mechanical strength while having excellent thermal insulating properties. The geopolymer concretes possessed high strength-to-density ratio to be regarded as lightweight high-performance structures.

scholarly journals Production of lightweight Geopolymer concrete using artificial local lightweight aggregate

2018 ◽  
Vol 162 ◽  
pp. 02024
Author(s):  
Waleed Abbas ◽  
Wasan Khalil ◽  
Ibtesam Nasser
Keyword(s):  
Thermal Conductivity ◽  
Tensile Strength ◽  
Compressive Strength ◽  
Flexural Strength ◽  
Lightweight Concrete ◽  
Lightweight Aggregate ◽  
Experimental Tests ◽  
Pulse Velocity ◽  
Dry Density ◽  
Geopolymer Concrete

Due to the rapid depletion of natural resources, the use of waste materials and by-products from different industries of building construction has been gaining increased attention. Geopolymer concrete based on Pozzolana is a new material that does not need the presence of Portland cement as a binder. The main focus of this research is to produce lightweight geopolymer concrete (LWGPC) using artificial coarse lightweight aggregate which produced from locally available bentonite clays. In this investigation, the binder is low calcium fly ash (FA) and the alkali activator is sodium hydroxide and sodium silicate in different molarities. The experimental tests including workability, fresh density, also, the compressive strength, splitting tensile strength, flexural strength, water absorption and ultrasonic pulse velocity at the age of 7, 28 and 56 days were studied. The oven dry density and thermal conductivity at 28 days age are investigated. The results show that it is possible to produce high strength lightweight geopolymer concrete successfully used as insulated structural lightweight concrete. The 28-day compressive strength, tensile strength, flexural strength, dry density, and thermal conductivity of the produced LWGPC are 35.8 MPa, 2.6MPa, 5.5 MPa, 1835kg/m3, and 0.9567 W/ (m. K), respectively.

Fly Ash Based Lightweight Geopolymer Concrete Using Foaming Agent Technology

2014 ◽  
Vol 679 ◽  
pp. 20-24 ◽  
Author(s):  
Mohd Mustafa Al Bakri Abdullah ◽  
Zarina Yahya ◽  
Muhammad Faheem Mohd Tahir ◽  
Kamarudin Hussin ◽  
Mohammed Binhussain ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fly Ash ◽  
Room Temperature ◽  
Lightweight Concrete ◽  
Agent Technology ◽  
Alkali Activation ◽  
Geopolymer Concrete ◽  
Foaming Agent ◽  
Curing Conditions ◽  
Foam Generator

This paper presents the mechanical properties of a lightweight geopolymer concrete synthesized by the alkali-activation of a fly ash source (FA) produced by mixing a paste of geopolymer with foam produced by using NCT Foam Generator. Two curing conditions are used, curing at room temperature and curing in an oven with a constant temperature which is 60 oC. Bulk density showed that fly ash-based geopolymer lightweight concrete is light with the density of 1225 kg/m3 - 1667 kg/m3 with an acceptable compressive strength of 17.60 MPa for the density of 1667 kg/m3.

scholarly journals Novel Core-Shell Non-Sintered Lightweight Aggregate Concrete for Better Properties in Wallboard

2021 ◽  
Author(s):  
Chaoming PANG ◽  
Xinxin MENG ◽  
Chunpeng ZHANG ◽  
Jinlong PAN
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Thermal Insulation ◽  
Lightweight Concrete ◽  
Lightweight Aggregate ◽  
Lightweight Aggregate Concrete ◽  
Dry Density ◽  
Core Shell ◽  
Aggregate Concrete ◽  
The Core

Abstract Shrinkage of foam concrete can easily cause cracking and thus makes it difficult for a manufacturer to maintain quality. The density of lightweight aggregate concrete is too high to meet specifications for lightweight and thermal insulation for wallboard. Two types of concrete with dry density in the range 1000–1200 kg/m3 for use in wallboard were designed and prepared using foam and lightweight aggregate. The properties of porous lightweight aggregate concrete with core-shell non-sintered lightweight aggregate were compared with sintered lightweight aggregate concrete along with several dimensions. The two aggregates were similar in particle size, density, and strength. The effects of each aggregate on the workability, compressive strength, dry shrinkage, and thermal conductivity of the lightweight concrete were analyzed and compared. Pore structures were determined by mercury intrusion porosimetry and X-ray computed tomography. Compressive strength ranged from 7.8 to 11.8 MPa, and thermal conductivity coefficients ranged from 0.193 to 0.219 W/m/K for both types of concrete. The results showed that the core-shell non-sintered lightweight aggregate bonded better with the paste matrix at the interface transition zone and had a better pore structure than the sintered lightweight aggregate concrete. Slump flow of the core-shell non-sintered lightweight aggregate concrete was about 20% greater than that of the sintered lightweight aggregate concrete, 28d compressive strength was about 10% greater, drying shrinkage was about 10% less, and thermal conductivity was less. Porous lightweight aggregate concrete using core-shell non-sintered lightweight aggregate performs well when used in wallboard because of its low density, high thermal insulation, and improved strength.

scholarly journals A study on the strength development of geopolymer concrete using fly ash

2017 ◽  
Vol 6 (4) ◽  
pp. 163 ◽  
Author(s):  
Ramesh Babu Chokkalingam ◽  
Ganesan N
Keyword(s):  
Fly Ash ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Sodium Hydroxide Solution ◽  
Fine Sand ◽  
Strength Development ◽  
Alkali Activation ◽  
Geopolymer Concrete ◽  
Water Contaminants ◽  
Significant Difference

Cement consumption is increasing day by day due to the tremendous development in the infrastructure facilities. The production of one ton of cement emits approximately one ton of carbon dioxide to the atmosphere. In order to reduce the use of cement a new-generation concrete has been developed such as geopolymer concrete (GPC).Geopolymer Geopolymer is a new material which has the potential to replace ordinary Portland cement. It is an inorganic material synthesized by alkali activation of amorphous aluminosilicates at ambient or slightly increased temperatures having an amorphous to semi-crystalline polymeric structure. In this study, low calcium flyash from Tuticorin was used to produce geopolymer concrete. The geopolymer was synthesized with sodium silicate and sodium hydroxide solutions. The sodium hydroxide pellets was dissolved in the distilled water to make free from mixing water contaminants. The ratio of sodium silicate and sodium hydroxide ratio was kept as 2.5. The concentration of sodium hydroxide solution is 12 Molarity (12M). Other materials used are locally available coarse aggregate and fine sand in surface dry condition. A polycarboxlate HRWRA La Hypercrete S25was used. Cubes of size 100mm were cast for six mix proportions of 450kg/m3 flyash+0.35W/B, 500 kg/m3 flyash+0.35W/B, 550kg/m3 flyash+0.35W/B, 450kg/m3 flyash+.0.40 W/B, 500kg/m3 fly ash+0.40W/B and 550kg/m3 flyash+0.40W/B. The specimens after casting in moulds were kept in oven at 60°C for 6 hours and left to air dry at room temperature and tested at 7 and 28 days. The test results revealed the compressive strength of 30 Mpa was achieved. There was not much significant difference in strength development at 28 days between the mixes due to the increase of flyash content. The microstructural images at 28 days revealed that there was not much difference in the microstructure due to the variation in flyash content from 450 kg/m3 to 550 kg/m3.

Alkali-Activated Fly Ash Foams – Synthesis, Chemo-Physical Properties and Microstructure Modeling

2014 ◽  
Vol 92 ◽  
pp. 14-19 ◽  
Author(s):  
Petr Hlaváček ◽  
Vit Šmilauer ◽  
František Škvára
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Fly Ash ◽  
Thermal Capacity ◽  
Alkali Activation ◽  
Activation Process ◽  
Strain Diagram ◽  
Element Analysis ◽  
Aluminium Powder ◽  
One Year

Inorganic foams offer several unique properties such as low thermal conductivity, fire resistance, or UV stability. Inorganic foam specimens were synthesized from fly ash and aluminium powder through an alkali-activation process. Depending on mix proportions, bulk densities ranged between 400 and 800 kg/m3. Thermal treatment at 80°C for 12 hours accelerated curing process. Compressive strength was found in the range 4.5-9.0 MPa, flexural strength 0.6-1.7 MPa, Young's modulus 0.6-1.1 GPa, thermal conductivity 0.14-0.16 W/m/K and thermal capacity around 1100 J/kg/K. Exposing the foams to temperature 800°C led to a small decrease of compressive strength while exposure to 1100°C sintered the foam to higher strength of 13 MPa. Volumetric shrinkage 20% occurred at 1100°C without further disintegration. Residual compressive strength was determined after exposure to NaCl, HCl, Na2SO4, MgSO4, H2SO4. The highest reduction to 20% occured in both acids with pH=2 after one year of exposition. Digitized microstructures entered finite element analysis to validate a stress-strain diagram.

scholarly journals Self-Consolidating Lightweight Concrete Incorporating Limestone Powder and Fly Ash as Supplementary Cementing Material

Materials ◽  
2019 ◽  
Vol 12 (18) ◽  
pp. 3050 ◽  
Author(s):  
Khan ◽  
Usman ◽  
Rizwan ◽  
Hanif
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Lightweight Concrete ◽  
Lightweight Aggregate ◽  
Normal Weight ◽  
Limestone Powder ◽  
Normal Weight Concrete ◽  
Supplementary Cementing Materials ◽  
Fresh State ◽  
Cementing Material

This paper assesses the mechanical and structural behavior of self-consolidating lightweight concrete (SCLWC) incorporating bloated shale aggregate (BSA). BSA was manufactured by expanding shale pellets of varying sizes by heating them up to a temperature of 1200 °C using natural gas as fuel in the rotary kiln. Fly ash (FA) and limestone powder (LSP) were used as supplementary cementing materials (10% replacement of cement, each for LSP and FA) for improved properties of the resulting concrete. The main parameters studied in this experimental study were compressive strength, elastic modulus, and microstructure. The fresh-state properties (Slump flow, V-funnel, J-Ring, and L-box) showed adequate rheological behavior of SCLWC in comparison with self-consolidating normal weight concrete (SCNWC). There was meager (2%–4%) compressive strength reduction of SCLWC. Lightweight aggregate tended to shift concrete behavior from ductile to brittle, causing reduced strain capacity and flexural toughness. FA and LSP addition significantly improved the strength and microstructure at all ages. The study is encouraging for the structural use of lightweight concrete, which could reduce the overall construction cost.

scholarly journals Mechanical Properties and Thermal Conductivity of Fly Ash-Based Geopolymer Foams with Polypropylene Fibers

2021 ◽  
Vol 11 (11) ◽  
pp. 4886
Author(s):  
Ni Komang Ayu Agustini ◽  
Andreas Triwiyono ◽  
Djoko Sulistyo ◽  
S Suyitno
Keyword(s):  
Mechanical Properties ◽  
Thermal Conductivity ◽  
Tensile Strength ◽  
Fly Ash ◽  
Lightweight Concrete ◽  
Polypropylene Fibers ◽  
Gypsum Board ◽  
Foaming Agent ◽  
Alkaline Activator ◽  
Geopolymer Binder

This paper focuses on the effect of polypropylene (PP) fibers on the mechanical properties and thermal conductivity of fly ash-based geopolymer foams. Class C Fly ash (FA) was used as a binder material. A mixture of sodium silicate (SS) and sodium hydroxide (SH) was used as an alkaline activator of the geopolymer binder. The foams were prepared mechanically by mixing the foaming agent with distilled water at high pressure. The foams were added to the geopolymer admixture with volumes of 40% and 60%. A small dosage of PP was varied from 0%, 0.25%, and 0.50% by weight of fly ash (FA). The result showed that the strength of foamed geopolymer rises as the PP fiber content increases. The PP fiber was proven to increase the tensile strength of foamed geopolymer due to the ability of PP fiber to connect the crack and improve the tensile strength. The PP fiber amount in this study significantly affects the thermal conductivity of foamed geopolymer. However, the thermal conductivity in this study has the same properties as lightweight concrete and a little higher than gypsum board.

Sidoarjo Mud-Based Lightweight Mortar Using Foaming Agent and Aluminum Powder

2015 ◽  
Vol 754-755 ◽  
pp. 284-289 ◽  
Author(s):  
Triwulan ◽  
Januarti Jaya Ekaputri ◽  
Jatmiko Andik ◽  
Dean Pahlevi Boby
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Portland Cement ◽  
Aluminum Powder ◽  
Lightweight Concrete ◽  
Natural Sand ◽  
Foaming Agent ◽  
High Rise ◽  
Pozzolanic Material ◽  
Lightweight Mortar

Lightweight concrete is generally used particularly at high-rise buildings in order to reduce the risk of earthquake. It is common that lightweight concrete is made with less Portland Cement associated with pozzolanic material as a binder. In this paper, calcined-Sidoarjo mud was identified as pozzolanic material as cement substitution. The mud contains SiO2, Al2O3 and Fe2O3 and to be expected it has properties as a potential pozzolanic material. Paste and mortar as specimens made from mixtures of calcined-Sidoarjo mud, fly ash, lime, portland cement and natural sand. The specimens were then mixed with a commercial chemical foaming agent and Aluminum powder as aerating agents. The results showed that test paste specimens using chemical foam showed higher compressive strength and density than those of using aluminum powder. Lightweight paste made with chemical foam has compressive strength of 10.7 Mpa with density of 1133kg/m3. Moreover, the specimens of lightweight mortar had the compressive strength of 4.8 MPa, and the density of 1154.7kg/m3. Lightweight paste specimens using aluminum powder had a compressive strength of 2.8 Mpa with density of 1013kg/m3, while lightweight mortar specimens showed compressive strength of 2.4 MPa, and the density was 966kg/m3.

scholarly journals Compressive Strength of Fly ash-based Geopolymer Concrete with a Variable of Sodium Hydroxide (NaOH) Solution Molarity

2018 ◽  
Vol 147 ◽  
pp. 01004 ◽  
Author(s):  
Herwani ◽  
Ivindra Pane ◽  
Iswandi Imran ◽  
Bambang Budiono
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Hydroxide ◽  
Raw Materials ◽  
Sodium Hydroxide Solution ◽  
Solution Concentration ◽  
Geopolymer Concrete ◽  
Hydroxide Solution ◽  
Naoh Solution ◽  
New Material

Geopolymer concrete is a new material made by activating the raw materials which contain many elements of silica and alumina. Compressive strength of geopolymer concrete produced was influenced by the concentration of the activator solution. This paper presents an experimental investigation into fly ash-based geopolymer concrete. Research objective was to investigate the effects of alkaline activator solution (AAS) molarity on compressive strength of geopolymer concrete. Variable of the test were a solution to sodium hydroxide was chosen as the activator solution. Concentration of sodium hydroxide solution used was 10 M, 12 M and 14 M with ambient curing. The specimen is made of concrete cylinder with diameter 10 cm and height 20 cm as many as 9 pieces each variable. Compressive strength tests is performed when the concrete is 7, 14, and 28 days old. Results of the test are indicated that the increasing of sodium hydroxide (NaOH) solution concentration leads to improve the compressive strength of geopolymer concrete. The optimal compressive strength of geopolymer concrete was achieved at a concentration of sodium hydroxide solution (NaOH) of 12 M. Geopolymer concretes compressive strength only achieves around 50-60% of the planned.

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