scholarly journals Numerical Simulation of Internal Flow Field of Self-Designed Centrifugal Pump

2021 ◽  
Vol 2097 (1) ◽  
pp. 012017
Author(s):  
Xin Wang ◽  
Jun Zhang ◽  
Zongshun Li

Abstract The two self-designed of centrifugal pump with small vane and centrifugal pump without small vane were simulated numerically to select a centrifugal pump with higher efficiency. The internal flow characteristics of the centrifugal pump was simulated by using Reynolds time-averaged N-S equation and RNG turbulence model to obtain pressure and velocity distribution and the cavitation characteristics were simulated by using SST turbulence model and Schnerr-Sauer cavitation model to obtain the gas volume fraction distribution. The results show that at the same flow rate, the change of velocity in the pump cavity of centrifugal pump with vane is smoother and the gas volume is less, but the back-flow is aggravated near the small vane, especially when interacting with the tongue, and a large amount of gas is generated at the suction surface of the small vane. In addition, the efficiency of centrifugal pump without vane is higher than that of centrifugal pump with vane, which provides a basis for the structural optimization of centrifugal pump.

Processes ◽  
2020 ◽  
Vol 8 (1) ◽  
pp. 122 ◽  
Author(s):  
Peifeng Lin ◽  
Yongzheng Li ◽  
Wenbin Xu ◽  
Hui Chen ◽  
Zuchao Zhu

In order to make the centrifugal pump run efficiently and stably under various working conditions, the influences of the incoming vortex flow in the inlet pipe on the main flow in the impeller is studied numerically, based on the k − ω SST turbulence model. Some guide vanes with different offset angle were added to change the statistical characteristic of the internal flow in the inlet pipe of the centrifugal pump. Both contour distributions of internal flow and statistical results of external performance are obtained and analyzed. The results show that the existence of vanes can divide the large vortex because of the reversed flow from the rotating impeller at low flow rate conditions into small vortices, which are easier to dissipate, make the velocity and pressure distribution more uniform, improve the stability of the flow in the impeller, reduce the hydraulic loss, and improve the hydraulic performance of the pump. The pump with vanes of offset angle 25° has a small pressure pulsation amplitude at each monitoring point. Comparing with the performance of the original pump, the head increased by around 2% and efficiency increased by around 2.5% of the pump with vanes of offset angle 25°.


2020 ◽  
Vol 143 (3) ◽  
Author(s):  
Leilei Ji ◽  
Wei Li ◽  
Weidong Shi ◽  
Ramesh K. Agarwal

Abstract The Wray–Agarwal (WA) turbulence model is selected to simulate the internal and external characteristics of a centrifugal pump with semispiral suction chamber; the numerical results are compared with the experimental data and computed results predicted by standard k–ε, renormalization group (RNG) k–ε, and shear stress transport (SST) k–ω turbulence models. The results show that the WA model could be effectively used to compute the energy performance of centrifugal pump under full range of operating conditions and gives higher accuracy than other models. Overall, the WA model shows closer similarity to the experimental data and gives more uniform flow field in the impeller region compared to that predicted by other models. In prediction of internal flow fields of the pump, overall the WA model is more accurate and efficient being a one-equation model. The control of undamped eddy viscosity variable R (= k/ω) in WA model does not allow the overestimation of turbulent kinetic energy and turbulent eddy frequency obtained with other models, which leads to its advantage in accurate prediction of both internal and external flow characteristics of centrifugal pump.


2015 ◽  
Vol 32 (1) ◽  
pp. 1-12 ◽  
Author(s):  
Xiao-Qi Jia ◽  
Bao-Ling Cui ◽  
Yu-Liang Zhang ◽  
Zu-Chao Zhu

AbstractTo study the influence of tip clearance on internal flow characteristics and external performance of a prototype centrifugal pump with a semi-open impeller, the unsteady numerical simulation and performance experiments are carried out in this paper. The evolution process of leakage vortex with time


2017 ◽  
Vol 20 (3) ◽  
pp. 26-35
Author(s):  
Hyeon-Seok Shim ◽  
Kwang-Yong Kim ◽  
Young-Seok Choi

2012 ◽  
Vol 229-231 ◽  
pp. 2454-2458
Author(s):  
Jian Jun Gan ◽  
Jie Gang Mou ◽  
Shui Hua Zheng ◽  
Bo Zhu

Based on CFD simulations and experimental research, this paper studied the mach of impeller outlet and diffuser inlet in stamping and welding centrifugal pump. The influence of area ratio Y of impeller outlet to diffuser inlet on pump internal flow characteristics and performance was studied. Five different area ratio pump models were analyzed. The results indicate that as the area ratio Y= F3/F2 increase, the velocity of fluid in diffuser inlet decreases continuously, the average static pressure of diffuser outlet increases, and the head and efficiency of the pump are risen. When the area ratio increases from Y=1.48 to Y=3.49, the head increases about 3.0% and the efficiency about 2.0%.


Scanning ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Han Zhu ◽  
Ning Qiu ◽  
Chuan Wang ◽  
Qiaorui Si ◽  
Jie Wu ◽  
...  

Cavitation can reduce the efficiency and service life of the centrifugal pumps, and a long-term operation under cavitation conditions will cause cavitation damage on the surface of material. The external characteristic test of the IS65-50-174 single-stage centrifugal pump was carried out. Moreover, the cavitation mechanism under specific conditions was analyzed by numerical simulation. Considering the macroscopic cavitation flow structure in the centrifugal pump, three different cavitation erosion prediction methods were used to predict the erodible areas. The results show that the calculation results obtained by the density correction method (DCM) can well match the flow characteristics of the centrifugal pump under the rated conditions. When the centrifugal pump head drops by 3%, cavitation mainly occurs on the suction surface, and the cavity on the pressure surface is mainly concentrated near the front cover. The cavitation prediction method based on the time derivation of pressure change is not suitable for centrifugal pumps, while the prediction result of the erosive power method is more reasonable than the others. At time 0.493114 s, the maximum erosive power appears on the blade near the volute tongue, and its value is 1.46 e − 04  W.


2014 ◽  
Vol 8 (1) ◽  
pp. 613-618
Author(s):  
Su-Lu Zheng ◽  
Xiang-Ping Wang ◽  
Rui-Hang Zheng ◽  
Ai-Ping Xia ◽  
Yi-Nian Wang ◽  
...  

The double-channel centrifugal pumps are widely used to transport the two-phase flow including big solid particles in industry and agriculture. However, the related design theory and the design method are immature by far. In practice, the revised design method based on the pure water medium is still the main method for the solid-liquid twophase double-channel pump. Therefore, it is very necessary to deeply study the flow characteristics on the condition of the pure water medium. In this paper, in order to study the flow characteristics inside a prototype double-channel centrifugal pump in the case that the delivered medium is the pure water, the SIMPLE algorithm, RNG κ-ε turbulence model, and frozen rotor method are employed to calculate the incompressible, viscous, three-dimensional internal flow. The calculation results display the variation characteristics of the internal flow field and the external performance. The results show that the predicted pump head drops with the increasing flow rate, which manifest that the pump model is of good operation stability at the whole range of working. At the design point, a strong and large vortex remain appears at the middle section of the double-channel impeller. The computational fluids dynamic technology is competent to assess the internal viscous flow inside a double-channel centrifugal pump.


Processes ◽  
2019 ◽  
Vol 7 (10) ◽  
pp. 691 ◽  
Author(s):  
Lun ◽  
Ye ◽  
Lin ◽  
Ying ◽  
Wei

The unsteady flow characteristics of a forward multi-wing centrifugal fan under a low flow rate are studied using the computational fluid dynamics (CFD) method. This paper emphasizes the eddy current distribution in terms of the Q criterion method, as well as pressure fluctuation, frequency spectrum, and kinetic energy spectrum analysis of internal monitoring points in a forward multi-wing centrifugal fan. The numerical results show that abnormal eddies mainly appear at the volute outlet and near the volute tongue, boundary layer separation occurs near the suction surface of the blade, and shedding eddies appear at the trailing edge of the blade with the time evolution. The unsteady flow characteristics of a forward multi-wing centrifugal fan at a small flow rate provide significant physical insight into understanding the internal flow law.


Author(s):  
Jingzhi Zhang ◽  
Wei Li

Heat transfer and flow characteristics of Taylor flow in micro capillary tubes have been investigated numerically with the Volume of Fluid (VOF) method. A constant heat flux (32kwm−2) is adopted at the tube wall. All seven computational cases have the same Reynolds number (Re=280), Capillary number (Ca=0.006) and homogenous void fraction (β=0.51), while the inlet gas volume fraction varies from 0.2 to 0.8. The results indicate that liquid slug length (Ll), gas slug length (Lg) and cell length (Lc) vary with α, while liquid film thickness δ remains constant. The friction factor f of Taylor flow is higher than single phase flow. The simulation results agree well with the correlation proposed by Kreutzer et al.. The Local Nusselt number (Nux) gets its peak value at the liquid film region, where the temperature difference between wall temperature (Tw) and fluid bulk temperature (Tbx) is smallest. The average Nu (Nuav) is about 2.8 times of single phase. This means that Taylor bubble can enhance the heat transfer coefficient in micro capillary tubes.


1994 ◽  
Vol 116 (2) ◽  
pp. 303-309 ◽  
Author(s):  
C. H. Liu ◽  
C. Vafidis ◽  
J. H. Whitelaw

Measurements of velocity have been obtained in a centrifugal pump in terms of angle-resolved values in the impeller passages, the volute, the inlet and exit ducts and are presented in absolute and relative frames. The pump comprised a radial flow impeller with four backswept blades and a single volute, and the working liquid had the same refractive index as the transparent casing to facilitate the use of a laser-Doppler velocimeter. The flows in the impeller passages were found to depart from the curvature of the blade surfaces at off-design conditions with separation from the suction surface and from the shroud. Secondary flows from the suction to pressure surfaces were dominated by the influences of the relative motion between the shroud and impeller surfaces and the tip leakage. Geometric differences of 0.5 mm and one degree in spacing of the four blades caused differences in passage velocity of up to 6 percent of the impeller tip velocity close to the design flowrate and up to 16 percent at the lowest discharge. The flowrate from each impeller passage varied with volute circumferential position by up to 25 percent at an off-design flowrate. Poor matching of the impeller and volute at off-design conditions caused swirl and separation in the inlet and exit pipes.


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