scholarly journals Analysis and Development Review of Metal and Metal/Ceramic Composite Coating Prepared on Magnesium Alloy Surface

2022 ◽  
Vol 2152 (1) ◽  
pp. 012025
Author(s):  
Haichuan Zhang ◽  
Xuemei Pu ◽  
Hua Yang ◽  
Yifan Jiang ◽  
Xiao Wang

Abstract Magnesium, as one of the lightest metal structural materials, also has its advantages such as high specific strength, good electromagnetic shielding characteristics, good processability and easy recycling, so it has a wide application prospect. However, its poor insulation, corrosion resistance, wear resistance and other properties limited it to be an alloy that can be used in a large area. Therefore, how to improve the corrosion resistance and wear resistance of magnesium alloy is the key to promote the development of magnesium alloy field. This paper reviews the research progress of using magnetron sputtering technology to prepare ceramic composite film on the surface of magnesium alloy and briefly introduces the film corrosion resistance and wear resistance of the thin films. It analyzes the impact of metal transition layer, process parameters and other factors on structure and properties of metal / ceramic coatings and prospects for the development prospects of magnetron sputtering in the field of magnesium alloy surface protection.

2011 ◽  
Vol 189-193 ◽  
pp. 1248-1252 ◽  
Author(s):  
Rui Ling Jia ◽  
Hong Ping Duan ◽  
Feng Guo ◽  
Xi Wei Zhai ◽  
Ya Hong Liang

Aluminium plate was cladded to magnesium alloy plate by using the explosive welding. The bonding morphology and composition of the explosive cladding plate was inspected by SEM and EDS. There is a wave bonding at the interface between aluminum plate and magnesium alloy plate. Then ceramic coatings were directly prepared on the surface of aluminum and magnesium alloy by micro-arc oxidation (MAO) in the same solution and at the same time. The microstructure and composition of MAO coatings were studies by SEM and EDS. The corrosion and wear resistance of MAO coatings on the two sides of the clad plate were investigated by salt spray tests and friction-wear test. The results show that the MAO coating on the Al surface consists of Al, O and Si elements, while MAO coating on the Mg surface consists of Mg, O and Si elements. The corrosion resistance of MAO coating on the Al surface was better than that on Mg surface of the explosive clad plate. The MAO coatings both on the Al surface and on the Mg surface can obviously improve the wear resistance of substrate.


Author(s):  
Lida Shen ◽  
Yinhui Huang ◽  
Zongjun Tian ◽  
Guoran Hua

This paper describes an investigation of nano-Al2O3 powders reinforced ceramic coatings, which has included NiCrAl and Al2O3+13%wt.TiO2 coats pre-produced by atmosphere plasma spraying, implemented by laser sintering. Commercial NiCrAl powders were plasma sprayed onto 45 Steel substrates to give a bond coat with thickness of ∼100μm. The 600μm thick Al2O3+13%wt.TiO2 based coating was also plasma sprayed on top of the NiCrAl bond coat. With 2.5kw continuous wave CO2 laser, nano-Al2O3 ceramic powders were laser sintered on the based Coatings. The micro structure and chemical composition of the modified Al2O3+13%wt.TiO2 coatings were analyzed by such detection devices as scanning electronic microscope (SEM) and x-ray diffraction (XRD). Microhardness, wear resistance and corrosion resistance of the modified coatings were also tested and compared with that of the unmodified. The results show that the crystal grain size of Al2O3 had no obvious growth. In addition, due to the nanostructured Al2O3 ceramic phases, the coatings exhibited higher microhardness, better wear resistance and corrosion resistance than those unmodified counterparts. The complex process of plasma spraying with laser sintering as a potential effective way of the application of ceramic nano materials was also simply discussed and summarized in the end.


2008 ◽  
Vol 59 (9) ◽  
pp. 955-958 ◽  
Author(s):  
Jian-long Yi ◽  
Xin-ming Zhang ◽  
Ming-an Chen ◽  
Rui Gu

2010 ◽  
Vol 105-106 ◽  
pp. 505-508 ◽  
Author(s):  
Zhen Dong Wu ◽  
Zhong Wen Yao ◽  
Fang Zhou Jia ◽  
Zhao Hua Jiang

The coatings containing zirconia were produced on LY12 Aluminium alloy by micro-arc oxidation in K2ZrF6 and NaH2PO2 solution. The composition, structure, hardness, friction and wear resistance and corrosion resistance of the coating were studied by XRD, SEM, EDS, ball-on-disk friction tester and electrochemical analyzer, respectively. The results show that coating was composed of m-ZrO2 and t-ZrO2. There were a large amount of Zr and O and a little Al, P and K in the coating. The thickness of coating prepared for 3h was 168μm and the maximum value of the hardness was up to 16.75GPa. The friction and wear resistance and corrosion resistance were improved, compared with the LY12 aluminium alloy substrate.


2020 ◽  
Vol 3 (1) ◽  
Author(s):  
Wensheng Fu ◽  
Yufang Luo ◽  
Jingjin Tan ◽  
Bohan Jiang

Abstract: Magnesium (Mg) alloy is the lightest metal material found because of its excellent physical and mechanical properties, specific strength, biocompatibility and biomechanical compatibility, therefore, it has very promising development prospects in aerospace, automobile manufacturing, and biodegradable materials. However, due to the relatively chemical properties of magnesium alloys, poor corrosion resistance, fast degradation rate, and poor wear resistance, they have been greatly restricted in practical applications. Therefore, anti-corrosion measures of magnesium alloys are particularly important. The manufacture of hydrophobic surfaces is a very effective method of anti-corrosion. The surface of super-hydrophobic polymer composites (i.e., thin coatings) is constructed on the surface of magnesium alloy materials to enhance their corrosion resistance and wear resistance, and the effect of its antiseptic measures is very impressive.


Coatings ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 371
Author(s):  
Taixu Xu ◽  
Chongyi Wei ◽  
Xiao Han ◽  
Jihui Liu ◽  
Zhijun He ◽  
...  

This study evaluated the effect of an increase in carbon content and the presence of the elements Mo and V on the microstructure and properties of the surfacing layer of stainless steel powder for knives and scissors production. Various types of high-quality stainless steel powder (5Cr13, 8Cr13, and 8Cr13MoV) were deposited on the surface of low-grade stainless steel used to produce knives and scissors (2Cr13). The microstructure, comprehensive hardness, wear resistance, impact toughness, and corrosion resistance of the stainless steel powder surfacing layers were tested and analyzed. Results indicate that the increase in carbon content and the presence of Mo and V improve the comprehensive hardness and wear resistance of the stainless steel powder surfacing layer, and both exert the superposition effect. However, the increase in carbon content and the presence of Mo and V slightly influence the impact toughness of the surfacing layer. In addition, the increase in carbon content significantly reduces the corrosion resistance of the surfacing layer. This adverse effect is reduced when Mo and V exist. Other advantages of the presence of Mo and V in the stainless steel powder surfacing layer include the refinement of grain size, reduction of carbide particle size, and improvement of the metallurgical bonding of the surfacing layer and the matrix.


Entropy ◽  
2018 ◽  
Vol 20 (12) ◽  
pp. 915 ◽  
Author(s):  
Kaijin Huang ◽  
Lin Chen ◽  
Xin Lin ◽  
Haisong Huang ◽  
Shihao Tang ◽  
...  

In order to improve the wear and corrosion resistance of an AZ91D magnesium alloy substrate, an Al0.5CoCrCuFeNi high-entropy alloy coating was successfully prepared on an AZ91D magnesium alloy surface by laser cladding using mixed elemental powders. Optical microscopy (OM), scanning electron microscopy (SEM), and X-ray diffraction were used to characterize the microstructure of the coating. The wear resistance and corrosion resistance of the coating were evaluated by dry sliding wear and potentiodynamic polarization curve test methods, respectively. The results show that the coating was composed of a simple FCC solid solution phase with a microhardness about 3.7 times higher than that of the AZ91D matrix and even higher than that of the same high-entropy alloy prepared by an arc melting method. The coating had better wear resistance than the AZ91D matrix, and the wear rate was about 2.5 times lower than that of the AZ91D matrix. Moreover, the main wear mechanisms of the coating and the AZ91D matrix were different. The former was abrasive wear and the latter was adhesive wear. The corrosion resistance of the coating was also better than that of the AZ91D matrix because the corrosion potential of the former was more positive and the corrosion current was smaller.


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