A modified approach based on bearing area curve for surface wear characterization

2020 ◽  
Vol 72 (3) ◽  
pp. 273-278
Author(s):  
Yun Wang ◽  
Junhong Mao ◽  
Suwen Lu ◽  
Zhenying Xu ◽  
Hong Liu ◽  
...  

Purpose Wear greatly influences the machine lifetime, performance and reliability and its quantification is very important. This paper aims to propose a modified bearing area curve method by combining the theory of the bearing area curve, and the relocation technique to calculate wear accurately and efficiently. Design/methodology/approach H13 steel was chosen as the material of wear pair, and the wear experiments were carried out at 50 N, 60 r/min for 20 min. The surface was measured before and after wear experiments. The relocation was made by comparing the mean lines (planes) of the unworn and worn surface profiles. The calculated results using the proposed method were compared with that of the surface profile method for a two-dimensional surface to validate its accuracy. The method was then applied for a three-dimensional (3D) wear analysis. Findings The worn surface shows clearly displacement compared to the unworn surface and implies the importance of including relocation in the bearing area curve method. The results from the proposed method are 98 per cent close to that from the surface profile method, indicating that the method is accurate for wear evaluation. Originality/value As no feature point or relocation mark is needed to calculate the relocation value using the proposed method, the method can be applied to mild to severe wear. Also, as the deviation of different scans does not affect the relocation calculation, and no matching and stitching is required, this method can be easily applied to a wide wear area and 3D surface wear analysis.

2020 ◽  
Vol 72 (7) ◽  
pp. 821-827
Author(s):  
Zhaojie Meng ◽  
Yunxia Wang ◽  
Xiaocui Xin ◽  
Hao Liu ◽  
Yunfeng Yan ◽  
...  

Purpose The purpose of this study is to examine the fretting wear property of ultra-high molecular weight polyethylene (UHMWPE)-based composites reinforced by different content of attapulgite. Design/methodology/approach A series of composites were prepared by a hot-pressing method. Fretting tests were carried out using an SRV-IV oscillating reciprocating friction wear tester with a load of 10 N and a frequency of 100 Hz. The morphology of the fracture structure and the worn surface was observed by field-emission scanning electron microscopy, X-ray diffraction and a non-contact three dimensional surface profiler. Findings With the addition of attapulgite, the microstructure of the composites become more regular, and their heat resistance improved. Furthermore, the friction coefficient and the specific wear rate of the composites with lower filler content reduced compared with that of neat UHMWPE, and the optimum filler content is 1 per cent. Originality/value The study investigated the fretting resistance mechanism of the attapulgite in the UHMWPE matrix. The results could help to provide some experimental evidence for the broader application of silicates on the fretting wear resistance of polymers. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2019-0420/


2017 ◽  
Vol 27 (7) ◽  
pp. 1623-1635 ◽  
Author(s):  
Fangfang Xie ◽  
Dingyi Pan ◽  
Yao Zheng ◽  
Jianfeng Zou

Purpose The purpose of this paper is to propose a partitioned approach by coupling the smoothed profile method (SPM) and the Euler tension beam model in simulating a vortex-induced vibration of both rigid and flexible cylinders at various reduced velocities. Design/methodology/approach For the fluid part, SPM in the framework of the spectral element method is adopted to simulate the flow. The advantage of SPM lies in modelling multiple complex shapes as it uses a fixed computational mesh without conformation to the geometry of the particles. For the structure part, an elastic-mounted rigid cylinder is considered in two-dimensional (2D) simulations, while a flexible cylinder with a Euler tension beam model is used in three-dimensional simulations. Findings Firstly, in the flow past a freely vibrating cylinder, the maximum vibration responses of the cylinder are about 0.73D and 0.1D in the y and x directions, respectively, which occur at the point Ur = 5.75 and are much higher than Ur = 5 in 2D simulations. It is found that the numerical results from the SPM solver are very consistent with those from the NEKTAR-Arbitrary Lagrangian Eulerian method (NEKTAR-ALE) solver or the NEKTAR-Fourier solver. Furthermore, the flow past the tandem cylinders is also investigated, where the upstream cylinder is static while the downstream one is free to vibrate. Specifically, the beating behaviour is captured from the vibration response of the freely vibrating cylinder under the reduced velocity of Ur = 6 with a gap distance of L = 3.5D. Originality/value The originality of the paper lies in coupling the SEM with the Euler beam model in simulating the vortex induced vibration (VIV) of flexible cylinders.


2021 ◽  
Vol 13 (2) ◽  
pp. 168781402199651
Author(s):  
Jia Li ◽  
Hongzhi Yan ◽  
Minghao Lin ◽  
Mengkai Cai ◽  
Xuan Hu

A formula is proposed based on Archard’s wear model to calculate wedge wear depth in a positive continuous engagement (PCE)-type sprag clutch with double-disc inner cam wedge in the overrun state. Methods to solve for the equation parameters are proposed. Using a sprag clutch with an M50 steel wedge as an example, wedge wear depth variation over time under high temperatures was analyzed. An easy-to-clamp wedge was designed and a high-temperature abrasion testing machine was used to test the wedge. The worn surface profile was observed using a three-dimensional profiler and the wedge wear depth was obtained. The effects of lubrication, temperature and speed on wear were analyzed using mixed-level orthogonal experimental design. Results show that the theoretical values are consistent with test values. Therefore, the model can be used to calculate wear accurately for the overrunning sprag clutch. Lubrication affects wear depth significantly, whereas temperature has a smaller effect and speed has very little influence. Within the experimental scope, when the temperature increased by 1°C, the wear depth increased by approximately 0.0145 μm and when the speed increased by approximately 1 time/minute, the wear depth increased by 0.00854 μm. These results provide theoretical support for optimal sprag clutch design.


2021 ◽  
Vol 32 (6) ◽  
pp. 8-15
Author(s):  
Iandara de Lima Scardini ◽  
Denise Maria Zezell ◽  
Juliana Lisboa Couto Marques ◽  
Laila Gonzales Freire ◽  
Marcelo dos Santos

Abstract The aim of this study was to evaluate surface wear, presence of microcracks and surface irregularities of WaveOne (WO) and WaveOne Gold (WOG) instruments before and after multiple uses. Eight Primary instruments of the WO and WOG systems were evaluated, each one was used to prepare six mesial canals of extracted human mandibular molars. The surface of the instruments was evaluated before use (T0), after instrumentation of three (T1) and six (T2) root canals. Surface wear was analyzed using a three-dimensional optical profiler and the presence of microcracks and surface irregularities were evaluated using a tabletop scanning electron microscopy. The Friedman test was used to assess surface wear and Kruskal-Wallis test to evaluate the presence of microcracks and surface irregularities, with a 5% significance level. There was a significant increase in wear in both groups at T2, compared to T0 (p=0.0003). The surface wear after instrumentation of six canals (T2-T0) was statistically greater in the WOG group, than in the WO group (p=0.02), where the presence of microcracks was significantly greater and increased after multiple uses (p<0.05). The presence of surface irregularities in the cutting blade before and after use was statistically greater in the WOG group than WO group (p<0.05). Wear of the cutting blade, microcracks and surface irregularities were observed on the surface topography of all the instruments after multiple uses. These surface changes may affect the cutting efficiency of WOG files and increase the risk of fracture of WO files.


1994 ◽  
Vol 116 (3) ◽  
pp. 415-422 ◽  
Author(s):  
Shingo Obara ◽  
Takahisa Kato

A numerical analysis has been carried out for a three-dimensional frictional heating problem of a composite material, in which an asperity contact (heat source) moves across the boundary of the constituents of a composite. The mathematical model adopted here is that a surface asperity on a semi-infinite body slides on a composite which consists of two semi-infinite bodies. Expressions of temperature distribution both in the composite and on the moving surface are derived. Then the temperature distribution and its change with time are obtained by a numerical procedure. It is shown that the temperature rise caused by frictional heating remarkably depends on the thermal properties of constituents of the composite, and temperature distributions in the vicinity of the asperity contact both on the moving surface and in the composite rapidly change when the asperity passes over the boundary of the constituents. The effect of the frictional heating on the worn surface profile of a composite is also discussed.


2000 ◽  
Vol 93 (supplement_3) ◽  
pp. 90-92 ◽  
Author(s):  
Mark E. Linskey

✓ By definition, the term “radiosurgery” refers to the delivery of a therapeutic radiation dose in a single fraction, not simply the use of stereotaxy. Multiple-fraction delivery is better termed “stereotactic radiotherapy.” There are compelling radiobiological principles supporting the biological superiority of single-fraction radiation for achieving an optimal therapeutic response for the slowly proliferating, late-responding, tissue of a schwannoma. It is axiomatic that complication avoidance requires precise three-dimensional conformality between treatment and tumor volumes. This degree of conformality can only be achieved through complex multiisocenter planning. Alternative radiosurgery devices are generally limited to delivering one to four isocenters in a single treatment session. Although they can reproduce dose plans similar in conformality to early gamma knife dose plans by using a similar number of isocenters, they cannot reproduce the conformality of modern gamma knife plans based on magnetic resonance image—targeted localization and five to 30 isocenters. A disturbing trend is developing in which institutions without nongamma knife radiosurgery (GKS) centers are championing and/or shifting to hypofractionated stereotactic radiotherapy for vestibular schwannomas. This trend appears to be driven by a desire to reduce complication rates to compete with modern GKS results by using complex multiisocenter planning. Aggressive advertising and marketing from some of these centers even paradoxically suggests biological superiority of hypofractionation approaches over single-dose radiosurgery for vestibular schwannomas. At the same time these centers continue to use the term radiosurgery to describe their hypofractionated radiotherapy approach in an apparent effort to benefit from a GKS “halo effect.” It must be reemphasized that as neurosurgeons our primary duty is to achieve permanent tumor control for our patients and not to eliminate complications at the expense of potential late recurrence. The answer to minimizing complications while maintaining maximum tumor control is improved conformality of radiosurgery dose planning and not resorting to homeopathic radiosurgery doses or hypofractionation radiotherapy schemes.


mSphere ◽  
2019 ◽  
Vol 4 (3) ◽  
Author(s):  
Emily G. Sweeney ◽  
Andrew Nishida ◽  
Alexandra Weston ◽  
Maria S. Bañuelos ◽  
Kristin Potter ◽  
...  

ABSTRACTBacteria are often found living in aggregated multicellular communities known as biofilms. Biofilms are three-dimensional structures that confer distinct physical and biological properties to the collective of cells living within them. We used agent-based modeling to explore whether local cellular interactions were sufficient to give rise to global structural features of biofilms. Specifically, we asked whether chemorepulsion from a self-produced quorum-sensing molecule, autoinducer-2 (AI-2), was sufficient to recapitulate biofilm growth and cellular organization observed for biofilms ofHelicobacter pylori, a common bacterial resident of human stomachs. To carry out this modeling, we modified an existing platform, Individual-based Dynamics of Microbial Communities Simulator (iDynoMiCS), to incorporate three-dimensional chemotaxis, planktonic cells that could join or leave the biofilm structure, and cellular production of AI-2. We simulated biofilm growth of previously characterizedH. pyloristrains with various AI-2 production and sensing capacities. Using biologically plausible parameters, we were able to recapitulate both the variation in biofilm mass and cellular distributions observed with these strains. Specifically, the strains that were competent to chemotax away from AI-2 produced smaller and more heterogeneously spaced biofilms, whereas the AI-2 chemotaxis-defective strains produced larger and more homogeneously spaced biofilms. The model also provided new insights into the cellular demographics contributing to the biofilm patterning of each strain. Our analysis supports the idea that cellular interactions at small spatial and temporal scales are sufficient to give rise to larger-scale emergent properties of biofilms.IMPORTANCEMost bacteria exist in aggregated, three-dimensional structures called biofilms. Although biofilms play important ecological roles in natural and engineered settings, they can also pose societal problems, for example, when they grow in plumbing systems or on medical implants. Understanding the processes that promote the growth and disassembly of biofilms could lead to better strategies to manage these structures. We had previously shown thatHelicobacter pyloribacteria are repulsed by high concentrations of a self-produced molecule, AI-2, and thatH. pylorimutants deficient in AI-2 sensing form larger and more homogeneously spaced biofilms. Here, we used computer simulations of biofilm formation to show that localH. pyloribehavior of repulsion from high AI-2 could explain the overall architecture ofH. pyloribiofilms. Our findings demonstrate that it is possible to change global biofilm organization by manipulating local cell behaviors, which suggests that simple strategies targeting cells at local scales could be useful for controlling biofilms in industrial and medical settings.


Sensor Review ◽  
2017 ◽  
Vol 37 (3) ◽  
pp. 312-321 ◽  
Author(s):  
Yixiang Bian ◽  
Can He ◽  
Kaixuan Sun ◽  
Longchao Dai ◽  
Hui Shen ◽  
...  

Purpose The purpose of this paper is to design and fabricate a three-dimensional (3D) bionic airflow sensing array made of two multi-electrode piezoelectric metal-core fibers (MPMFs), inspired by the structure of a cricket’s highly sensitive airflow receptor (consisting of two cerci). Design/methodology/approach A metal core was positioned at the center of an MPMF and surrounded by a hollow piezoceramic cylinder. Four thin metal films were spray-coated symmetrically on the surface of the fiber that could be used as two pairs of sensor electrodes. Findings In 3D space, four output signals of the two MPMFs arrays can form three “8”-shaped spheres. Similarly, the sensing signals for the same airflow are located on a spherical surface. Originality/value Two MPMF arrays are sufficient to detect the speed and direction of airflow in all three dimensions.


Author(s):  
Marcin Lefik ◽  
Krzysztof Komeza ◽  
Ewa Napieralska-Juszczak ◽  
Daniel Roger ◽  
Piotr Andrzej Napieralski

Purpose The purpose of this paper is to present a comparison between reluctance synchronous machine-enabling work at high internal temperature (HT° machine) with laminated and solid rotor. Design/methodology/approach To obtain heat sources for the thermal model, calculations of the electromagnetic field were made using the Opera 3D program including effect of rotation and the resulting eddy current losses. To analyse the thermal phenomenon, the 3D coupled thermal-fluid (CFD) model is used. Findings The presented results show clearly that laminated construction is much better from a point of view of efficiency and temperature. However, solid construction can be interesting for high speed machines due to their mechanical robustness. Research limitations/implications The main problem, despite the use of parallel calculations, is the long calculation time. Practical implications The obtained simulation and experimental results show the possibility of building a machine operating at a much higher ambient temperature than it was previously produced for example in the vicinity of the aircraft turbines. Originality/value The paper presents the application of fully three-dimensional coupled electromagnetic and thermal analysis of new machine constructions designed for elevated temperature.


2015 ◽  
Vol 35 (3) ◽  
pp. 269-280 ◽  
Author(s):  
Hu Qiao ◽  
Rong Mo ◽  
Ying Xiang

Purpose – The purpose of this paper is to establish an adaptive assembly, to realize the adaptive changing of the models and to improve the flexibility and reliability of assembly change. For a three-dimensional (3D) computer-aided design (CAD) assembly in a changing process, there are two practical problems. One is delivering parameters’ information not smoothly. The other one is to easily destroy an assembly structure. Design/methodology/approach – The paper establishes associated parameters design structure matrix of related parts, and predicts possible propagation paths of the parameters. Based on the predicted path, structured storage is made for the affected parameters, tolerance range and the calculation relations. The study combines structured path information and all constrained assemblies to build the adaptive assembly, proposes an adaptive change algorithm for assembly changing and discusses the extendibility of the adaptive assembly. Findings – The approach would improve the flexibility and reliability of assembly change and be applied to different CAD platform. Practical implications – The examples illustrate the construction and adaptive behavior of the assembly and verify the feasibility and reasonability of the adaptive assembly in practical application. Originality/value – The adaptive assembly model proposed in the paper is an original method to assembly change. And compared with other methods, good results have been obtained.


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