An Experimental Assessment of Numerical Predictive Accuracy for Electronic Component Heat Transfer in Forced Convection—Part II: Results and Discussion

2003 ◽  
Vol 125 (1) ◽  
pp. 76-83 ◽  
Author(s):  
Peter J. Rodgers ◽  
Vale´rie C. Eveloy ◽  
Mark R. Davies
Keyword(s):  
Heat Transfer ◽  
Forced Convection ◽  
Printed Circuit Board ◽  
Predictive Accuracy ◽  
Numerical Models ◽  
Circuit Board ◽  
Junction Temperature ◽  
Electrical Performance ◽  
Test Cases ◽  
Computational Fluid Dynamics Cfd

Numerical predictive accuracy is assessed for component-printed circuit board (PCB) heat transfer in forced convection using a widely used computational fluid dynamics (CFD) software. In Part I of this paper, the benchmark test cases, experimental methods and numerical models were described. Component junction temperature prediction accuracy for the populated board case is typically within ±5°C or ±10%, which would not be sufficient for temperature predictions to be used as boundary conditions for subsequent reliability and electrical performance analyses. Neither the laminar or turbulent flow model resolve the complete flow field, suggesting the need for a turbulence model capable of modeling transition. The full complexity of component thermal interaction is shown not to be fully captured.

An Experimental Assessment of Numerical Predictive Accuracy for Electronic Component Heat Transfer in Forced Convection—Part I: Experimental Methods and Numerical Modeling

2003 ◽  
Vol 125 (1) ◽  
pp. 67-75 ◽  
Author(s):  
Peter J. Rodgers ◽  
Vale´rie C. Eveloy ◽  
Mark R. D. Davies
Keyword(s):  
Heat Transfer ◽  
Forced Convection ◽  
Printed Circuit Board ◽  
Predictive Accuracy ◽  
Circuit Board ◽  
Junction Temperature ◽  
Numerical Predictions ◽  
Computational Fluid Dynamics Cfd ◽  
The Impact ◽  
State Component

Numerical predictive accuracy is assessed for component-printed circuit board (PCB) heat transfer in forced convection using a computational fluid dynamics (CFD) software for the thermal analysis of electronic equipment. This is achieved by comparing numerical predictions with experimental benchmark data for three different components, mounted individually on single-component PCBs, and collectively on a multi-component PCB. Benchmark criteria are based on measured steady-state component junction temperature and component-PCB surface temperature profiles. The benchmark strategy applied permits the impact of both aerodynamic conditions and component thermal interaction on predictive accuracy to be quantified. In the accompanying Part II of this paper, the experimental measurements are reported and numerical predictive accuracy is assessed.

Numerical Heat Transfer Predictive Accuracy for an In-Line Array of Board-Mounted Plastic Quad Flat Back Components in Free Convection

2004 ◽  
Vol 127 (3) ◽  
pp. 245-254 ◽  
Author(s):  
Valérie Eveloy ◽  
Peter Rodgers ◽  
M. S. J. Hashmi
Keyword(s):  
Heat Transfer ◽  
Free Convection ◽  
Printed Circuit Board ◽  
Predictive Accuracy ◽  
Circuit Board ◽  
Junction Temperature ◽  
Test Case ◽  
Thermal Interaction ◽  
Modeling Methodology ◽  
Numerical Predictions

Numerical predictive accuracy is assessed for board-mounted electronic component heat transfer in free convection, using a computational fluid dynamics code dedicated to the thermal analysis of electronic equipment. This is achieved by comparing numerical predictions with experimental measurements of component junction temperature and component-PCB surface temperature, measured using thermal test chips and infrared thermography, respectively. The printed circuit board (PCB) test vehicle considered is populated with fifteen 160-lead PQFP components generating a high degree of component thermal interaction. Component numerical modeling is based on vendor-specified, nominal package dimensions and material thermophysical properties. To permit both the modeling methodology applied and solver capability to be carefully evaluated, test case complexity is incremented in controlled steps, from individually to simultaneously powered component configurations. Component junction temperature is predicted overall to within ±5°C (7%) of measurement, independently of component location on the board. However, component thermal interaction is found not to be fully captured.

Microhardness Testing on Via Fill Material for Via In Pad Technology

2003 ◽  
Author(s):  
Norman J. Armendariz ◽  
Carolyn McCormick
Keyword(s):  
Printed Circuit Board ◽  
Failure Modes ◽  
Strong Dependence ◽  
Circuit Board ◽  
Electrical Performance ◽  
Gravimetric Analysis ◽  
Passive Components ◽  
Root Cause ◽  
Fill Material ◽  
Signal Routing

Abstract Via in pad PCB (Printed Circuit board) technology for passive components such as chip capacitors and resistors, provides the potential for improved signal routing density and reduced PCB area. Because of these improvements there is the potential for PCB cost reduction as well as gains in electrical performance through reduced impedance and inductance. However, not long after the implementation, double digit unit failures for solder joint electrical opens due to capacitor “tombstoning” began to occur. Failure modes included via fill material (solder mask) protrusion from the via as well as “out gassing” and related “tombstoning.” This failure analysis involved investigating a strong dependence on PCB supplier and, less obviously, manufacturing site. Other factors evaluated included via fill material, drill size, via fill thermal history and via fill amount or fill percent. The factor most implicated was incomplete cure of the via fill material. Previous thermal gravimetric analysis methods to determine level of polymerization or cure did not provide an ability to measure and demonstrate via fill cure level in small selected areas or its link to the failures. As a result, there was a metrology approach developed to establish this link and root-cause the failures in the field, which was based on microhardness techniques and noncontact via fill measuring metrologies.

scholarly journals Compact Modelling of Electrical, Optical and Thermal Properties of Multi-Colour Power LEDs Operating on a Common PCB

Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1286
Author(s):  
Krzysztof Górecki ◽  
Przemysław Ptak
Keyword(s):  
Integrated Circuits ◽  
Optical Model ◽  
Printed Circuit Board ◽  
Circuit Board ◽  
Junction Temperature ◽  
Optical Parameters ◽  
Spice Simulation ◽  
Light Emitting ◽  
Proposed Model ◽  
Good Agreement

This paper concerns the problem of modelling electrical, thermal and optical properties of multi-colour power light-emitting diodes (LEDs) situated on a common PCB (Printed Circuit Board). A new form of electro-thermo-optical model of such power LEDs is proposed in the form of a subcircuit for SPICE (Simulation Program with Integrated Circuits Emphasis). With the use of this model, the currents and voltages of the considered devices, their junction temperature and selected radiometric parameters can be calculated, taking into account self-heating phenomena in each LED and mutual thermal couplings between each pair of the considered devices. The form of the formulated model is described, and a manner of parameter estimation is also proposed. The correctness and usefulness of the proposed model are verified experimentally for six power LEDs emitting light of different colours and mounted on an experimental PCB prepared by the producer of the investigated devices. Verification was performed for the investigated diodes operating alone and together. Good agreement between the results of measurements and computations was obtained. It was also proved that the main thermal and optical parameters of the investigated LEDs depend on a dominant wavelength of the emitted light.

Numerical Investigation of Heat Transfer of Twelve Plastic Leaded Chip Carrier (PLCC) by Using Computational Fluid Dynamic, FLUENTTM Software

2013 ◽  
Vol 795 ◽  
pp. 603-610 ◽  
Author(s):  
Mohamed Mazlan ◽  
A. Rahim ◽  
M.A. Iqbal ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
W. Razak ◽  
...  
Keyword(s):  
Printed Circuit Board ◽  
Fluid Dynamic ◽  
Three Dimensional ◽  
Circuit Board ◽  
Junction Temperature ◽  
Inlet Velocity ◽  
Chip Carrier ◽  
Flow Through ◽  
Package Density ◽  
Heat And Fluid Flow

Plastic Leaded Chip Carrier (PLCC) package has been emerged a promising option to tackle the thermal management issue of micro-electronic devices. In the present study, three dimensional numerical analysis of heat and fluid flow through PLCC packages oriented in-line and mounted horizontally on a printed circuit board, is carried out using a commercial CFD code, FLUENTTM. The simulation is performed for 12 PLCC under different inlet velocities and chip powers. The contours of average junction temperatures are obtained for each package under different conditions. It is observed that the junction temperature of the packages decreases with increase in inlet velocity and increases with chip power. Moreover, the increase in package density significantly contributed to rise in temperature of chips. Thus the present simulation demonstrates that the chip density (the number of packages mounted on a given area), chip power and the coolant inlet velocity are strongly interconnected; hence their appropriate choice would be crucial.

Separation of Natural Convection and Radiation by Changing Rotational Acceleration

Volume 1 ◽  
2004 ◽  
Author(s):  
Arnout Willockx ◽  
Gilbert De Mey ◽  
Michel De Paepe ◽  
Boguslaw Wiecek ◽  
Mariusz Felczak ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Natural Convection ◽  
Printed Circuit Board ◽  
Circuit Board ◽  
Centripetal Force ◽  
Rotational Acceleration ◽  
Governing Equations ◽  
Total Heat Transfer ◽  
Closed Cavity ◽  
Printed Circuit

The objective is to separate natural convection and radiation experimentally. Therefore a heat source is placed inside a closed cavity and the acceleration inside the cavity can be changed. A centrifuge is used to change the acceleration. A flat resistor etched on a printed circuit board of 10mm × 48mm, is placed in a hermetically sealed cylinder, which hangs under the arm of the centrifuge. The resistor is powered by a battery, dissipates 0,35W and has a surface temperature of 60°C at 1g. Natural convection is maintained inside the cylinder. Conduction is reduced to a negligible amount by construction of the experiment, thus convection and radiation are the main modes of heat transfer. The rotational speed of the centrifuge determines the centrifugal force in the cylinder. When the centripetal force increases, the temperature of the resistor decreases due to the increase of natural convection. The amount of radiation and total heat transfer can be determined from the experiment, so the amount of natural convection can also be determined. The experimental results are compared with the governing equations to validate the experiment. The reproducibility of the experiment is also checked.

Thermal Performance of Microelectronic Substrates With Submillimeter Integrated Vapor Chamber

2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Sangbeom Cho ◽  
Yogendra Joshi
Keyword(s):  
Heat Transfer ◽  
Thermal Performance ◽  
Printed Circuit Board ◽  
Mechanical Design ◽  
Three Dimensional ◽  
Circuit Board ◽  
Working Fluid ◽  
Vapor Chamber ◽  
Conduction Model ◽  
Printed Circuit

We develop a vapor chamber integrated with a microelectronic packaging substrate and characterize its heat transfer performance. A prototype of vapor chamber integrated printed circuit board (PCB) is fabricated through successful completion of the following tasks: patterning copper micropillar wick structures on PCB, mechanical design and fabrication of condenser, device sealing, and device vacuuming and charging with working fluid. Two prototype vapor chambers with distinct micropillar array designs are fabricated, and their thermal performance tested under various heat inputs supplied from a 2 mm × 2 mm heat source. Thermal performance of the device improves with heat inputs, with the maximum performance of ∼20% over copper plated PCB with the same thickness. A three-dimensional computational fluid dynamics/heat transfer (CFD/HT) numerical model of the vapor chamber, coupled with the conduction model of the packaging substrate is developed, and the results are compared with test data.

A Novel Discrete Passives Integration on Organic Substrate

2005 ◽  
Author(s):  
Vasudivan Sunappan ◽  
Chee Wai Lu ◽  
Lai Lai Wai ◽  
Wei Fan ◽  
Boon Keng Lok
Keyword(s):  
Integrated Circuits ◽  
Printed Circuit Board ◽  
Organic Substrate ◽  
Temperature Cycling ◽  
Circuit Board ◽  
Electrical Performance ◽  
Core Material ◽  
Bottom Surface ◽  
Passive Components ◽  
Printed Circuit

A novel process has been developed to embed discrete (surface mountable) passive components like capacitors, resistors and inductors using printed circuit board fabrication technology. The process comprises of mounting passive components on top surface of a core PCB (printed circuit board) material using surface mount technology. The passive components mounting were designed in multiple clusters within the PCB. Dielectric sheets are sandwiched between top surface of core PCB and second PCB material for lamination process. A direct interconnection of the passive components to one or more integrated circuits (IC) is further accomplished by mounting the ICs on the bottom surface of the core material in an area directly under the passive components. The close proximity of the embedded passive components such as capacitors to an IC improved electrical performance by providing impedance reduction and resonance suppression at high frequency range. The reliability of solder joints was evaluatedd by temperature cycling test.

Sign in / Sign up

Export Citation Format

Share Document