An Experimental Study of Bearing and Thread Friction in Fasteners

2005 ◽  
Vol 127 (2) ◽  
pp. 263-272 ◽  
Author(s):  
S. A. Nassar ◽  
H. El-Khiamy ◽  
G. C. Barber ◽  
Q. Zou ◽  
T. S. Sun
Keyword(s):  
Experimental Study ◽  
Friction Coefficient ◽  
Experimental Model ◽  
Contact Area ◽  
Design Of Experiment ◽  
Experimental Procedure ◽  
Threaded Fasteners ◽  
Thread Pitch ◽  
Bearing Friction

An experimental procedure is proposed for studying the underhead and thread friction in fasteners. The effective bearing friction radius, the underhead friction coefficient, and the thread friction coefficient are experimentally determined for fasteners with standard hexagonal heads and for flanged head fasteners. Hence, greater accuracy has been achieved in determining the value of the torque components that are consumed in overcoming friction in threaded fasteners. This would lead to a more reliable torque-tension correlation and would enhance the safety and quality of bolted assemblies. A design of experiment procedure is presented in order to investigate the effect of fastener material class, the thread pitch, and the fastener size on thread friction coefficient. For the underhead bearing friction, an experimental model is presented in order to determine the effect of the radii ratio of the contact area on the bearing friction radius.

An Experimental Study of Bearing and Thread Friction in Fasteners

2004 ◽  
Author(s):  
S. A. Nassar ◽  
H. El-Khiamy ◽  
G. C. Barber ◽  
Q. Zou ◽  
T. S. Sun
Keyword(s):  
Experimental Study ◽  
Friction Coefficient ◽  
Experimental Model ◽  
Contact Area ◽  
Design Of Experiment ◽  
Experimental Procedure ◽  
Threaded Fasteners ◽  
Thread Pitch ◽  
Bearing Friction

An experimental procedure is proposed for studying the underhead and thread friction in fasteners. The effective bearing friction radius, the underhead friction coefficient, and the thread friction coefficient are experimentally determined for fasteners with standard hexagonal heads and for flanged head fasteners. Hence, greater accuracy has been achieved in determining the value of the torque components that are consumed in overcoming friction in threaded fasteners. This would lead to a more reliable torque-tension correlation and would enhance the safety and quality of bolted assemblies. A Design of Experiment (DOE) procedure is presented in order to investigate the effect of fastener material class, the thread pitch, and the fastener size on thread friction coefficient. For the underhead bearing friction, an experimental model is presented in order to determine the effect of the contact area radii ratio on the bearing friction radius.

Bearing Friction Torque in Threaded Fasteners With Non-Flat Underhead Contact

2018 ◽  
Author(s):  
Sayed A. Nassar ◽  
Marco Gerini Romagnoli ◽  
Joon Ha Lee
Keyword(s):  
Friction Coefficient ◽  
Contact Pressure ◽  
Friction Torque ◽  
Sliding Speed ◽  
Friction Coefficients ◽  
Threaded Fasteners ◽  
Tension Testing ◽  
Contact Surfaces ◽  
Flat Contact ◽  
Bearing Friction

This study provides experimentally validated formulation of underhead bearing friction torque component during tightening of threaded fasteners with non-flat contact with the joint. Motosh model is utilized for spherical and conical contact surfaces for various scenarios of contact pressure. For each pressure scenario, a single non-dimensional 3-D graph is generated for the corresponding values of an effective bearing friction radius. A rotating sliding speed-dependent friction coefficient model is also investigated for its impact of the results of bearing friction radius. Torque-Tension testing is used to measure the bearing friction torque and the corresponding bearing friction coefficients using Motosh model, in which the newly formulated bearing friction radius expressions are entered. Obtained bearing friction coefficient values are then compared with those published by the threaded fastener manufacturer.

Research on Self-Loosening Mechanism of Bolted Joints Under Transversal Vibration

2014 ◽  
Author(s):  
Wei Wang ◽  
Qingli Wang ◽  
Shuai Zheng ◽  
Xiaowei Liu ◽  
Haiping Liu
Keyword(s):  
Friction Coefficient ◽  
Three Dimensional ◽  
Surface Friction ◽  
The Self ◽  
Bolted Joints ◽  
Friction Coefficients ◽  
Cyclic Shear ◽  
Transversal Vibration ◽  
Thread Pitch ◽  
Bearing Friction

Bolted joints are widely used in the auto industry, energy field and Construction, and so on. Due to the wide use of the bolted joints, the degradation of bolts has significant effect on the performance of a whole machine. Under transversal vibration, the self-loosening of bolted joints, which is the biggest form of failure ranked only second to fatigue failure [1], will happen, due to the cyclic shear load. This paper is to study the mechanism of bolted joints’ self-loosening. Aiming at analyzing the self-loosening mechanism of bolted joints under vibration, a three dimensional FEA model of bolted joints, which had taken thread into consideration, was built with the application of APDL, and the preload was applied on the bolted joints by dropping temperature, then FEA transient analysis of the bolted joints under transverse cyclic excitation was conducted. Effect of transverse cyclic excitation’s amplitude, initial preload, thread and bearing friction coefficients, the joints’ surface friction coefficient, the thread pitch and the hole clearance on self-loosening was investigated. The results show that the complete thread slip occurs prior to the complete bearing surface slip under transverse vibration; the smaller amplitude, the smaller thread pitch and the smaller hole clearance is, and the greater initial preload, thread and bearing friction coefficients are, the more difficult self-loosening is to happen; the joints’ surface friction coefficient has little relationship with self-loosening, however, the larger joints’ surface friction coefficient makes the needed shearing force, which induces the transversal vibration, larger. These are of great significance for understanding of fasteners’ self-loosening and designing of bolted joints’ anti-loosening.

Influence of surface roughness, friction coefficient, and wrap angle on clinching joint strength and its correlation with belt friction phenomenon

2021 ◽  
pp. 135065012110253
Author(s):  
Santosh Kumar ◽  
Vimal Edachery ◽  
Swamybabu Velpula ◽  
Avinash Govindaraju ◽  
Sounak K. Choudhury ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Friction Coefficient ◽  
Joint Strength ◽  
Joint Interface ◽  
Cross Sectional ◽  
Lap Shear ◽  
Mathematical Correlation ◽  
Mechanical Clinching ◽  
Wrap Angle

Clinching is an economical sheet joining technique that does not require any consumables. Besides, after its usage, the joints can be recycled without much difficulty, making clinching one of the most sustainable and eco-friendly manufacturing processes and a topic of high research potential. In this work, the influence of surface roughness on the load-bearing capacity (strength) of joints made by the mechanical clinching method in cross-tensile and lap-shear configuration is explored. Additionally, a correlating mathematical model is established between the joint strength and its surface parameters, namely, friction coefficient and wrap angle, based on the belt friction phenomenon. This correlation also explains the generally observed higher strength in lap-shear configuration compared to cross-tensile in clinching joints. From the mathematical correlation, through friction by increasing the average surface roughness, it is possible to increase the strength of the joint. The quality of the thus produced joint is analyzed by cross-sectional examination and comparison with simulation results. Experimentally, it is shown that an increment of >50% in the joint strength is achieved in lap-shear configuration by modifying the surface roughness and increasing the friction coefficient at the joint interface. Further, the same surface modification does not significantly affect the strength in cross-tensile configuration.

scholarly journals Face Grinding Surface Quality of High Volume Fraction SiCp/Al Composite Materials

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Xu Zhao ◽  
Yadong Gong ◽  
Guiqiang Liang ◽  
Ming Cai ◽  
Bing Han
Keyword(s):  
Friction Coefficient ◽  
Surface Morphology ◽  
Surface Quality ◽  
Volume Fraction ◽  
High Volume ◽  
Spindle Speed ◽  
High Volume Fraction ◽  
Machining Parameters ◽  
Al Composite

AbstractThe existing research on SiCp/Al composite machining mainly focuses on the machining parameters or surface morphology. However, the surface quality of SiCp/Al composites with a high volume fraction has not been extensively studied. In this study, 32 SiCp/Al specimens with a high volume fraction were prepared and their machining parameters measured. The surface quality of the specimens was then tested and the effect of the grinding parameters on the surface quality was analyzed. The grinding quality of the composite specimens was comprehensively analyzed taking the grinding force, friction coefficient, and roughness parameters as the evaluation standards. The best grinding parameters were obtained by analyzing the surface morphology. The results show that, a higher spindle speed should be chosen to obtain a better surface quality. The final surface quality is related to the friction coefficient, surface roughness, and fragmentation degree as well as the quantity and distribution of the defects. Lower feeding amount, lower grinding depth and appropriately higher spindle speed should be chosen to obtain better surface quality. Lower feeding amount, higher grinding depth and spindle speed should be chosen to balance grind efficiently and surface quality. This study proposes a systematic evaluation method, which can be used to guide the machining of SiCp/Al composites with a high volume fraction.

The accurate measurement of permittivity by means of an open resonator

1971 ◽  
Vol 325 (1563) ◽  
pp. 493-509 ◽  
Keyword(s):  
Experimental Study ◽  
Present Method ◽  
Open Resonator ◽  
Experimental Procedure ◽  
Microwave Frequencies ◽  
Experimental Errors

A method for the measurement of permittivity at microwave frequencies using an open resonator is proposed. The theory of the method is developed, and an experimental procedure is evolved and justified. It is shown that the present method has advantages over other open resonator methods which have been proposed, and a thorough experimental study of the method has shown that experimental errors can be made very small indeed.

scholarly journals Relationship between the real contact behavior and tribological characteristics of cotton fabric

Friction ◽  
2020 ◽  
Author(s):  
Rongxin Chen ◽  
Jiaxin Ye ◽  
Wei Zhang ◽  
Jiang Wei ◽  
Yan Zhang ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Contact Area ◽  
Dynamic Change ◽  
Tribological Characteristics ◽  
Real Contact Area ◽  
Cotton Fibers ◽  
Friction Behavior ◽  
Contact Behavior ◽  
The Real ◽  
Real Contact

Abstract The tribological characteristics of cotton fibers play an important role in engineering and materials science, and real contact behavior is a significant aspect in the friction behavior of cotton fibers. In this study, the tribological characteristics of cotton fibers and their relationship with the real contact behavior are investigated through reciprocating linear tribotesting and real contact analysis. Results show that the friction coefficient decreases with a general increase in load or velocity, and the load and velocity exhibit a co-influence on the friction coefficient. The dynamic change in the real contact area is recorded clearly during the experiments and corresponds to the fluctuations observed in the friction coefficient. Moreover, the friction coefficient is positively correlated with the real contact area based on a quantitative analysis of the evolution of friction behavior and the real contact area at different loads and velocities. This correlation is evident at low velocities and medium load.

An improved nonlinear model considering relative velocity for the friction behavior between untwisted glass-fiber tow and roller

2021 ◽  
pp. 004051752110308
Author(s):  
Yang Liu ◽  
Zhong Xiang ◽  
Xiangqin Zhou ◽  
Zhenyu Wu ◽  
Xudong Hu
Keyword(s):  
Friction Coefficient ◽  
Glass Fiber ◽  
Relative Velocity ◽  
Friction Model ◽  
Woven Fabric ◽  
Test Results ◽  
Application Process ◽  
Friction Behavior ◽  
Improved Model

Friction between the tow and tool surface normally happens during the tow production, fabric weaving, and application process and has an important influence on the quality of the woven fabric. Based on this fact, this paper studied the influence of tension and relative velocity on the three kinds of untwisted-glass-fiber tow-on-roller friction with a Capstan-based test setup. Furthermore, an improved nonlinear friction model taking both tension and velocity into account was proposed. According to statistical test results, firstly, the friction coefficient was found to be positively correlated with tension and relative velocity. Secondly, tension and velocity were complementary on the tow-on-roller friction behavior, with neither being superior to the other. Thirdly, an improved model was found to present well the nonlinear characteristics between friction coefficient and tension and velocity, and predicational results of the model were found to agree well with the observations from Capstan tests.

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