Analysis and Optimal Design of Fixture Clamping Sequence

2005 ◽  
Vol 128 (2) ◽  
pp. 482-493 ◽  
Author(s):  
Guohua Qin ◽  
Weihong Zhang ◽  
Min Wan

Considering the great impacts of the application sequence of multiclamps on the workpiece machining accuracy, this paper analyzes and optimizes clamping sequence. A new methodology that takes into account the varying contact forces and friction force during clamping is presented for the first time. A new analysis model is established to capture the effect of clamping sequence on contact force distributions and workpiece machining accuracy. It reveals that the historical accumulation of clamping steps influences heavily the final distribution of contact forces in the workpiece-fixture system. Therefore, the present contact forces in each clamping step are solved incrementally in terms of contact forces of the precedent step by means of the principle of the total complementary energy. Furthermore, based on the fact that the variation of contact forces from one step to another results in different workpiece deformations and position, a novel design model is formulated to select optimally the clamping sequence in order to minimize the workpiece deformation and position errors. Workpieces of low stiffness and high stiffness are investigated separately in order to simplify the modeling of clamping sequence optimization. Some numerical tests are finally demonstrated to validate the proposed model and method. Computational results are discussed and compared with experimental results available in the reference.

2008 ◽  
Vol 375-376 ◽  
pp. 619-625 ◽  
Author(s):  
Guo Hua Qin ◽  
Shi Ping Sun ◽  
Zhi Xiong Chen ◽  
Tie Jun Wu ◽  
Zhi Qiang Ao

Multiple clamps are frequently used to serve the purpose of workholding in a fixture. So multiple clamping forces including their magnitudes, placements and application sequences, greatly influence contact forces and workpiece machining accuracy. In this paper, the impact of multiple clamping forces on workpiece location error is formulated analytically for a workpiece-fixture system. The proposed model takes into account the varying contact forces and friction force during entire clamping operation. It reveals that the historical accumulation of clamping steps influences heavily the final distribution of contact forces in the workpiece-fixture system. In addition, based on effect of contact forces from one step to another on workpiece location, a novel design model is presented to optimize the multiple clamping forces in order to minimize the workpiece location errors. Some numerical tests are finally demonstrated to validate the proposed model and approach.


2008 ◽  
Vol 2008 ◽  
pp. 1-9 ◽  
Author(s):  
Bohua Sun ◽  
Bo Zhang ◽  
Mohamed Toriq Khan

This paper proposed a novel design of microgyroscope based on MEMS structures and optic interferometric microdisplacement measurement technique. The gyroscope consists of microvibrator and interferometric readout. Using Coriolis force, the vibrator transfers the system rotation into a forced vibration; the induced vibration can be sensed by the interferometric microdisplacement measurement system. The optic measurement system has two mirrors which will reflect two rays into a detector. The comprehensive studies on the formulation and analysis of the proposed gyroscope have been undertaken; two key sensor equations have been derived in the first time in the world: (1) relation between rotation and phase shift of lightΔφ=(4πl0/λ)+(8π/λ)(xmax⁡Qy/ωy)Ω(t)sin⁡(ωdt), (2) relation between rotation and interferometric intensity of lightI(t)≈(8π/λ)(xmax⁡Qy/ωy)Ω(t)sin⁡(ωdt)sin⁡(4πl0/λ). The comparison of the proposed gyroscope and well-know Sagnac formulation has been investigated; it shown that the proposed model is much better than Sagnac ones. The new model has finally get rid of needing very long fiber in the case of Sagnac gyroscope. The innovative model gives a new hope to fabricate high accurate and cheaper gyroscope. To date, the proposed gyroscope is the most accurate gyroscope.


2000 ◽  
Vol 123 (3) ◽  
pp. 481-489 ◽  
Author(s):  
B. Fang ◽  
R. E. DeVor ◽  
S. G. Kapoor

A model to predict the dynamics of a workpiece-fixture system has been developed based on the equivalency of the dynamic frictional contact problem with a nonlinear friction law to that of a variation inequality problem. Nonlinear finite element method has been employed to solve the problem. A series of experiments under various fixture configurations were conducted on a modular fixture test-bed to determine the dynamic characteristics of the workpiece-fixture system. Model predictions of the dynamic characteristics have been compared to those obtained from the experiments and are found to be in good agreement. It was found that frictional sliding contact at the workpiece-fixture interfaces provides damping to the system and that the nature of this contact and level of damping are highly dependent on contact forces developed through clamping. Clamping sequence was also found to be important in determining dynamic characteristics.


Author(s):  
Yongsheng Zhao ◽  
Hongchao Wu ◽  
Congbin Yang ◽  
Ligang Cai ◽  
Zhifeng Liu

The motion accuracy of hydrostatic turntable is the key in improving the machining accuracy of heavy-duty machine tool. However, the motion accuracy of hydrostatic turntable depends not only on the offset load but also on the rotating speed of the turntable as well as the profile errors of the guide rails. In this paper, a simulation model is developed to analyze the effect of guide rail profile errors on the motion accuracy of hydrostatic turntable. The reaction forces of preload thrust bearing and hydrostatic circular oil pads are obtained based on the Reynolds equation of the lubricant film. The motion equations of hydrostatic turntable are derived in which the profile errors of two guide rails are considered. The results show that the motion accuracy of hydrostatic turntable can be affected by wavelength, amplitude of profile errors and speed, and offset load of turntable. Finally, the motion accuracy of heavy-duty hydrostatic turntable used in XCKA28105 type turning and milling composite machine tool is obtained by using the presented method. Comparing with the experimental results, the proposed model can be used to predict the machining accuracy caused by the profile errors of guide rails for any heavy-duty hydrostatic turntable.


Coatings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 783
Author(s):  
Ying Duan ◽  
Chen Wang ◽  
Jian Hao ◽  
Yang Jiao ◽  
Yanchao Xu ◽  
...  

In this paper, we propose for the first time the synthesis of α-MoO3 nanorods in a one-step procedure at mild temperatures. By changing the growth parameters, the microstructure and controllable morphology of the resulting products can be customized. The average diameter of the as-prepared nanorods is about 200 nm. The electrochromic and capacitance properties of the synthesized products were studied. The results show that the electrochromic properties of α-MoO3 nanorods at 550 nm have 67% high transmission contrast, good cycle stability and fast response time. The MoO3 nanorods also exhibit a stable supercapacitor performance with 98.5% capacitance retention after 10,000 cycles. Although current density varies sequentially, the nanostructure always exhibits a stable capacitor to maintain 100%. These results indicate the as-prepared MoO3 nanorods may be good candidates for applications in electrochromic devices and supercapacitors.


2021 ◽  
Vol 12 (5) ◽  
pp. 645-649
Author(s):  
Yu Gu ◽  
Yuqing Qiao ◽  
Yusen Meng ◽  
Ming Yu ◽  
Bowu Zhang ◽  
...  

Herein, we report for the first time the synthesis of polypyrrole copolymers with good solvent-dispersibility under gamma-ray irradiation at room temperature in air.


2014 ◽  
Vol 69 (2) ◽  
pp. 137-157 ◽  
Author(s):  
Shogo Mlozi

Purpose – This article aims to test the relationship between expected attractiveness-satisfaction-loyalty for international adventure tourists visiting Tanzania. The proposed model is based on travel consumer behavior theoretical constructs extracted from the literature. Design/methodology/approach – This article aims to test the relationship between expected attractiveness-satisfaction-loyalty for international adventure tourists visiting Tanzania. The proposed model is based on travel consumer behavior theoretical constructs extracted from the literature. Findings – The findings for overall model differed from the moderating factors of high risk, low risk, first-time visit and repeat visit. Also, the results are interesting when satisfaction is tested as a mediator. Practical implications – Practitioners could consider the fact that repeat visits may change tourists’ perceptions toward destination and may even increase their inclination to take on risks. This may impact innovation of consumer products in tourism. Also, policy makers could benefit on how loyalty programs can be developed to increase performance. Originality/value – The study offers specific strategic recommendations toward different groups of tourists (i.e. first-time, repeat visitors, risk averse, risk seeking) and proposes logic for setting up a loyalty program as a long-term strategy for success.


2016 ◽  
Vol 10 (10) ◽  
pp. 133
Author(s):  
Mohammad Ali Nasiri Khalili ◽  
Mostafa Kafaei Razavi ◽  
Morteza Kafaee Razavi

Items supplies planning of a logistic system is one of the major issue in operations research. In this article the aim is to determine how much of each item per month from each supplier logistics system requirements must be provided. To do this, a novel multi objective mixed integer programming mathematical model is offered for the first time. Since in logistics system, delivery on time is very important, the first objective is minimization of time in delivery on time costs (including lack and maintenance costs) and the cost of purchasing logistics system. The second objective function is minimization of the transportation supplier costs. Solving the mathematical model shows how to use the Multiple Objective Decision Making (MODM) can provide the ensuring policy and transportation logistics needed items. This model is solved with CPLEX and computational results show the effectiveness of the proposed model.


2017 ◽  
Vol 117 (9) ◽  
pp. 1866-1889 ◽  
Author(s):  
Vahid Shokri Kahi ◽  
Saeed Yousefi ◽  
Hadi Shabanpour ◽  
Reza Farzipoor Saen

Purpose The purpose of this paper is to develop a novel network and dynamic data envelopment analysis (DEA) model for evaluating sustainability of supply chains. In the proposed model, all links can be considered in calculation of efficiency score. Design/methodology/approach A dynamic DEA model to evaluate sustainable supply chains in which networks have series structure is proposed. Nature of free links is defined and subsequently applied in calculating relative efficiency of supply chains. An additive network DEA model is developed to evaluate sustainability of supply chains in several periods. A case study demonstrates applicability of proposed approach. Findings This paper assists managers to identify inefficient supply chains and take proper remedial actions for performance optimization. Besides, overall efficiency scores of supply chains have less fluctuation. By utilizing the proposed model and determining dual-role factors, managers can plan their supply chains properly and more accurately. Research limitations/implications In real world, managers face with big data. Therefore, we need to develop an approach to deal with big data. Practical implications The proposed model offers useful managerial implications along with means for managers to monitor and measure efficiency of their production processes. The proposed model can be applied in real world problems in which decision makers are faced with multi-stage processes such as supply chains, production systems, etc. Originality/value For the first time, the authors present additive model of network-dynamic DEA. For the first time, the authors outline the links in a way that carry-overs of networks are connected in different periods and not in different stages.


2015 ◽  
Vol 26 (3) ◽  
pp. 415-425 ◽  
Author(s):  
Morten Schrøder ◽  
Kirsten A. Boisen ◽  
Jesper Reimers ◽  
Grete Teilmann ◽  
Jesper Brok

AbstractPurposeWe performed a systematic review and meta-analysis of observational studies assessing quality of life in adolescents and young adults born with CHD compared with age-matched controls.MethodsWe carried out a systematic search of the literature published in Medline, Embase, PsychINFO, and the Cochrane Library’s Database (1990–2013); two authors independently extracted data from the included studies. We used the Newcastle–Ottawa scale for quality assessment of studies. A random effects meta-analysis model was used. Heterogeneity was assessed using the I2-test.ResultsWe included 18 studies with 1786 patients. The studies were of acceptable-to-good quality. The meta-analysis of six studies on quality of life showed no significant difference – mean difference: −1.31; 95% confidence intervals: −6.51 to +3.89, I2=90.9% – between adolescents and young adults with CHD and controls. Similar results were found in 10 studies not eligible for the meta-analysis. In subdomains, it seems that patients had reduced physical quality of life; however, social functioning was comparable or better compared with controls.ConclusionFor the first time in a meta-analysis, we have shown that quality of life in adolescents and young adults with CHD is not reduced when compared with age-matched controls.


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