An Elastodynamic Model of Frictional Contact and Its Influence on the Dynamics of a Workpiece-Fixture System

2000 ◽  
Vol 123 (3) ◽  
pp. 481-489 ◽  
Author(s):  
B. Fang ◽  
R. E. DeVor ◽  
S. G. Kapoor

A model to predict the dynamics of a workpiece-fixture system has been developed based on the equivalency of the dynamic frictional contact problem with a nonlinear friction law to that of a variation inequality problem. Nonlinear finite element method has been employed to solve the problem. A series of experiments under various fixture configurations were conducted on a modular fixture test-bed to determine the dynamic characteristics of the workpiece-fixture system. Model predictions of the dynamic characteristics have been compared to those obtained from the experiments and are found to be in good agreement. It was found that frictional sliding contact at the workpiece-fixture interfaces provides damping to the system and that the nature of this contact and level of damping are highly dependent on contact forces developed through clamping. Clamping sequence was also found to be important in determining dynamic characteristics.

Author(s):  
Michael Yu Wang ◽  
Diana M. Pelineascu

Prediction of workpiece-fixture contact forces is important in fixture design since they define the fixture stability during clamping and strongly influence workpiece accuracy during manufacturing. This paper presents a solution method for predicting the normal and frictional contact forces between workpiece-fixture contacts. The fixture and workpiece are considered to be rigid bodies, and the model solution is solved as a constrained quadratic optimization by applying the minimum norm principle. The model reveals some intricate properties of the passive contact forces, including history dependency during a sequence of clamping and/or external force loading. Model predictions are shown to be in good agreement with known results of an elastic-contact model prediction and experimental measurements. This presented method is conceptually simple and computationally efficient. It is particularly useful in the early stages of fixture design and process planning.


2005 ◽  
Vol 128 (2) ◽  
pp. 482-493 ◽  
Author(s):  
Guohua Qin ◽  
Weihong Zhang ◽  
Min Wan

Considering the great impacts of the application sequence of multiclamps on the workpiece machining accuracy, this paper analyzes and optimizes clamping sequence. A new methodology that takes into account the varying contact forces and friction force during clamping is presented for the first time. A new analysis model is established to capture the effect of clamping sequence on contact force distributions and workpiece machining accuracy. It reveals that the historical accumulation of clamping steps influences heavily the final distribution of contact forces in the workpiece-fixture system. Therefore, the present contact forces in each clamping step are solved incrementally in terms of contact forces of the precedent step by means of the principle of the total complementary energy. Furthermore, based on the fact that the variation of contact forces from one step to another results in different workpiece deformations and position, a novel design model is formulated to select optimally the clamping sequence in order to minimize the workpiece deformation and position errors. Workpieces of low stiffness and high stiffness are investigated separately in order to simplify the modeling of clamping sequence optimization. Some numerical tests are finally demonstrated to validate the proposed model and method. Computational results are discussed and compared with experimental results available in the reference.


2021 ◽  
Vol 3 (1) ◽  
pp. 1-14
Author(s):  
Denniz Zolnoun ◽  
Yasser Ashraf Gandomi

We have developed a mathematical model based on the Hunt-Crossley’s viscoelastic contact formulation for predicting the contact forces in the upper-body. The simulations were carried out in OpenSim software package and the simulations results were compared to experimentally recorded contact forces measured using a pressure algometer for assessing pressure pain sensitivity in the pelvic region 1. We observed a very good agreement between the model prediction and algometer data. Our simulation revealed that by pressing down on the tissue both normal and frictional contact forces increase up to a point- ceiling effect. Moreover, viscoelastic properties of the examinee’s tissue were associated with force; specifically, as the stiffness of the tissue declined both normal and frictional contact forces similarly declined albeit in a different way. Once the contact force reaches a peak point (irrespective of the baseline stiffness of the tissue) additional pressure application by the examiner was associated with incremental decrease in both normal and frictional (wasted) contact force.


2008 ◽  
Vol 36 (3) ◽  
pp. 211-226 ◽  
Author(s):  
F. Liu ◽  
M. P. F. Sutcliffe ◽  
W. R. Graham

Abstract In an effort to understand the dynamic hub forces on road vehicles, an advanced free-rolling tire-model is being developed in which the tread blocks and tire belt are modeled separately. This paper presents the interim results for the tread block modeling. The finite element code ABAQUS/Explicit is used to predict the contact forces on the tread blocks based on a linear viscoelastic material model. Special attention is paid to investigating the forces on the tread blocks during the impact and release motions. A pressure and slip-rate-dependent frictional law is applied in the analysis. A simplified numerical model is also proposed where the tread blocks are discretized into linear viscoelastic spring elements. The results from both models are validated via experiments in a high-speed rolling test rig and found to be in good agreement.


2015 ◽  
Vol 752-753 ◽  
pp. 839-844
Author(s):  
R.M.S. Zetty ◽  
B.A. Aminudin ◽  
L.M. Aung ◽  
M.K. Khalid ◽  
H.M.Y. Norfazrina ◽  
...  

A modeling through sensitivity analysis is one of the promising methods to investigate the dynamic characteristics of complex mechanical parts. This study aimed to investigate the effect of sensitivity based on mass and stiffness modification in automobile crankshaft as a function of natural frequency. Verification for the crankshaft model that is used in the experiment and simulation was done and both results showed good agreement and small errors percentage. The modification was also done by reducing the different percentage of crankshaft’s mass and stiffness. Partial differential analysis was used in the sensitivity analysis in order to figure out the natural frequency after every set of modification. According to the results, we also found that there were changes of sensitivity value by changes in mass value but the stiffness value remains unchanged. However, there is no significant effect of stiffness reduction on vibration was found in this research.


2021 ◽  
Author(s):  
Sandeep Dhar

The trajectory of an angular particle as it cuts a ductile target is, in general, complicated because of its dependence not only on particle shape, but also on particle orientation at the initial instant of impact. This orientation dependence has also made experimental measurement of impact parameters of single angular particles very difficult, resulting in a relatively small amount of available experimental data in the literature. The current work is focused on obtaining measurements of particle kinematics for comparison to rigid plastic model developed by Papini and Spelt. Fundamental mechanisms of material removal are identified, and measurements of rebound parameters and corresponding crater dimensions of single hardened steel particles launched against flat aluminium alloy targets are presented. Also a 2-D finite element model is developed and a dynamic analysis is performed to predict the erosion mechanism. Overall, a good agreement was found among the experimental results, rigid-plastic model predictions and finite element model predictions.


2010 ◽  
Vol 129-131 ◽  
pp. 1244-1247
Author(s):  
Hai Hang Xu ◽  
Lei Zhong

New shear and extensional viscosity models based on Fredrickson kinetic equation coupled with Dewitt constitutive equation were established to predict viscosities of polymer melts. The experimental data of 125°C LDPE and LDPE filled with 35% glass beads reported from references were compared with the model predictions. The predictions showed good agreement with the measurements. The models are simple and easy to use. Because they contain no structure parameter, they are capable to describe the viscosities of pure polymer and polymer composites.


2016 ◽  
Vol 79 (1) ◽  
pp. 148-152 ◽  
Author(s):  
TIAN DING ◽  
YAN-YAN YU ◽  
CHENG-AN HWANG ◽  
QING-LI DONG ◽  
SHI-GUO CHEN ◽  
...  

ABSTRACT The objectives of this study were to develop a probability model of Staphylococcus aureus enterotoxin A (SEA) production as affected by water activity (aw), pH, and temperature in broth and assess its applicability for milk. The probability of SEA production was assessed in tryptic soy broth using 24 combinations of aw (0.86 to 0.99), pH (5.0 to 7.0), and storage temperature (10 to 30°C). The observed probabilities were fitted with a logistic regression to develop a probability model. The model had a concordant value of 97.5% and concordant index of 0.98, indicating that the model satisfactorily describes the probability of SEA production. The model showed that aw, pH, and temperature were significant factors affecting the probability of toxin production. The model predictions were in good agreement with the observed values obtained from milk. The model may help manufacturers in selecting product pH and aw and storage temperatures to prevent SEA production.


2010 ◽  
Vol 443 ◽  
pp. 645-651 ◽  
Author(s):  
Alireza Moridi ◽  
Jun Wang ◽  
Yasser M. Ali ◽  
Philip Mathew ◽  
Xiao Ping Li

Owing to its various distinct advantages over the other machining technologies, abrasive jet machining has become a promising machining technology for brittle and hard-to-machine materials. An experimental study is presented on the micro-grooving of quartz crystals using an abrasive airjet. The effect of the various process parameters on the major machining performance measures are analysed to provide a deep understanding of this micro-machining process. Predictive models are then developed for quantitatively estimating the machining performance. The models are finally verified by an experiment. It shows that the model predictions are in good agreement with the experimental results under the corresponding conditions.


2014 ◽  
Vol 06 (05) ◽  
pp. 1450052 ◽  
Author(s):  
MANUEL GASCÓN-PÉREZ ◽  
PABLO GARCÍA-FOGEDA

In this work, the influence of the surrounding fluid on the dynamic characteristics of almost circular plates is investigated. First the natural frequencies and normal modes for the plates in vacuum are calculated by a perturbation procedure. The method is applied for the case of elliptical plates with a low value of eccentricity. The results are compared with other available methods for this type of plates with good agreement. Next, the effect of the fluid is considered. The normal modes of the plate in vacuum are used as a base to express the vibration mode of the coupled plate-fluid system. By applying the Hankel transformation the nondimensional added virtual mass 2 increment (NAVMI) are calculated for elliptical plates. Results of the NAVMI factors and the effect of the fluid on the natural frequencies are given and it is shown that when the eccentricity of the plate is reduced to zero (circular plate) the known results of the natural frequencies for circular plates surrounded by liquid are recovered.


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