Off-Design Performance of a Single-Stage Transonic Turbine

1999 ◽  
Vol 121 (2) ◽  
pp. 177-183 ◽  
Author(s):  
M. Woinowsky-Krieger ◽  
J.-P. Lavoie ◽  
E. P. Vlasic ◽  
S. H. Moustapha

This paper presents results of rig testing of a transonic, single-stage turbine at off-design conditions. Mapping of the 3.4 pressure ratio, 1.9 stage loading turbine ranged from 70 through 120 percent of design speed and 75 to 125 percent of design pressure ratio. Results show expansion efficiency dropping over 4 percent from 100 to 80 percent of design speed at design pressure ratio, while remaining within half a percent from 90 to 110 percent of design pressure ratio at design speed. Efficiency lapse rate from equivalent sea-level to cruise altitude Reynolds numbers at the design point was measured and found to be worth over 1.5 percent. Analyses of test results using a viscous three-dimensional solver showed very good agreement for the efficiency change with speed.

Author(s):  
M. Woinowsky-Krieger ◽  
J.-P. Lavoie ◽  
E. P. Vlasic ◽  
S. H. Moustapha

This paper presents results of rig testing of a transonic, single stage turbine at off-design conditions. Mapping of the 3.4 pressure ratio, 1.9 stage loading turbine ranged from 70% through 120% of design speed and 75% to 125% of design pressure ratio. Results show expansion efficiency dropping over 4% from 100% to 80% of design speed at design pressure ratio, while remaining within half a percent from 90% to 110% of design pressure ratio at design speed. Efficiency lapse rate from equivalent sea-level to cruise altitude Reynolds numbers at the design point was measured and found to be worth over 1.5%. Analyses of test results using a viscous 3D solver showed very good agreement for the efficiency change with speed.


Author(s):  
Pritam Batabyal ◽  
Dilipkumar B. Alone ◽  
S. K. Maharana

This paper presents a numerical case study of various stepped tip clearances and their effect on the performance of a single stage transonic axial flow compressor, using commercially available software ANSYS FLUENT 14.0. A steady state, implicit, three dimensional, pressure based flow solver with SST k-Ω turbulence model has been selected for the numerical study. The stepped tip clearances have been compared with the baseline model of zero tip clearance at 70% and 100 % design speed. It has been observed that the compressor peak stage efficiency and maximum stage pressure ratio decreases as the tip clearances in the rear part are increased. The stall margin also increases with increase in tip clearance compared to the baseline model. An ‘optimum’ value of stepped tip clearance has been obtained giving peak stage compressor performance. The CFD results have been validated with the earlier published experimental data on the same compressor at 70% design speed.


Author(s):  
Xiaoshi Zhang

Abstract The influence of Reynolds number on performance of a highly loaded 10-stage axial compressor has been experimentally investigated. The experiment was performed by applying different inlet Reynolds numbers at several operating speeds. Reynolds number variation was achieved by throttling the inlet pressure. Both compressor total aerodynamic characteristics and detailed single stage performance were measured and analyzed. Test results show that all the compressor performance parameters including efficiency, mass flow and pressure ratio are reduced by decreasing Reynolds number. And the influence is higher at lower operating speed. Regarding to single stage characteristics, stage matching is less affected by Reynolds number at design speed, while all single stage chics are changed at low speed. The correlation between Reynolds number and compressor performance was obtained. Then the Wassell semi-empirical correlation method was applied to predict the Reynolds number influences for the same compressor. Comparison was made between experimental results and calculating results based on Wassell correlation. Results indicate that Wassell correlation is reliable for predicting trends. Wassell correlation works well for efficiency at design speed, but providing calculating inaccuracy at low speed. For mass flow correlation, Wassell correlation overestimated the influence of Reynolds number. Test results from this compressor are added to Wassell correlation curve, that provide reference for modern design application.


2011 ◽  
Vol 201-203 ◽  
pp. 643-646 ◽  
Author(s):  
Bo Yan Xu ◽  
Hai Ying Tian ◽  
Jie Yang ◽  
De Zhi Sun ◽  
Shao Li Cai

SNCR (Selective Non Catalytic Reduction) system is proposed, with 40% methylamine aqueous solution as reducing agent to reduce NOx in diesel exhaust gas. The effect of injection position and volume on the reduction efficiency through the test bench is systematically researched. A three-dimensional model of a full-sized diesel SNCR system generated by CFD software FIRE is used to investigate the reduction efficiency under different temperatures. The simulated results have a good agreement with the test results, and it can be used to optimize SNCR system. The results can indicate the practical application of this technology.


1994 ◽  
Vol 116 (1) ◽  
pp. 147-153 ◽  
Author(s):  
N. M. Franchek ◽  
D. W. Childs

In this study, four hybrid bearings having different geometric configurations were experimentally tested for their static and dynamic characteristics, including flowrate, load capacity, rotordynamic coefficients, and whirl frequency ratio. The four bearings included a square-recess, smooth-land, radial-orifice bearing (baseline), a circular-recess bearing, a triangular-recess bearing, and an angled-orifice bearing. Each bearing had the same orifice diameter rather than the same pressure ratio. Unique to these test results is the measurement of the added mass terms, which became significant in the present tests because of high operating Reynolds numbers. Comparisons of the results were made between bearings to determine which bearing had the best performance. Based on the parameters of interest, the angled-orifice bearing has the most favorable overall performance.


Author(s):  
Richard Celestina ◽  
Spencer Sperling ◽  
Louis Christensen ◽  
Randall Mathison ◽  
Hakan Aksoy ◽  
...  

Abstract This paper presents the development and implementation of a new generation of double-sided heat-flux gauges at The Ohio State University Gas Turbine Laboratory (GTL) along with heat transfer measurements for film-cooled airfoils in a single-stage high-pressure transonic turbine operating at design corrected conditions. Double-sided heat flux gauges are a critical part of turbine cooling studies, and the new generation improves upon the durability and stability of previous designs while also introducing high-density layouts that provide better spatial resolution. These new customizable high-density double-sided heat flux gauges allow for multiple heat transfer measurements in a small geometric area such as immediately downstream of a row of cooling holes on an airfoil. Two high-density designs are utilized: Type A consists of 9 gauges laid out within a 5 mm by 2.6 mm (0.20 inch by 0.10 inch) area on the pressure surface of an airfoil, and Type B consists of 7 gauges located at points of predicted interest on the suction surface. Both individual and high-density heat flux gauges are installed on the blades of a transonic turbine experiment for the second build of the High-Pressure Turbine Innovative Cooling program (HPTIC2). Run in a short duration facility, the single-stage high-pressure turbine operated at design-corrected conditions (matching corrected speed, flow function, and pressure ratio) with forward and aft purge flow and film-cooled blades. Gauges are placed at repeated locations across different cooling schemes in a rainbow rotor configuration. Airfoil film-cooling schemes include round, fan, and advanced shaped cooling holes in addition to uncooled airfoils. Both the pressure and suction surfaces of the airfoils are instrumented at multiple wetted distance locations and percent spans from roughly 10% to 90%. Results from these tests are presented as both time-average values and time-accurate ensemble averages in order to capture unsteady motion and heat transfer distribution created by strong secondary flows and cooling flows.


1993 ◽  
Vol 256 ◽  
pp. 615-646 ◽  
Author(s):  
Paolo Orlandi ◽  
Roberto Verzicco

Accurate numerical simulations of vortex rings impinging on flat boundaries revealed the same features observed in experiments. The results for the impact with a free-slip wall compared very well with previous numerical simulations that used spectral methods, and were also in qualitative agreement with experiments. The present simulation is mainly devoted to studying the more realistic case of rings interacting with a no-slip wall, experimentally studied by Walker et al. (1987). All the Reynolds numbers studied showed a very good agreement between experiments and simulations, and, at Rev > 1000 the ejection of a new ring from the wall was seen. Axisymmetric simulations demonstrated that vortex pairing is the physical mechanism producing the ejection of the new ring. Three-dimensional simulations were also performed to investigate the effects of azimuthal instabilities. These simulations have confirmed that high-wavenumber instabilities originate in the compression phase of the secondary ring within the primary one. The large instability of the secondary ring has been explained by analysis of the rate-of-strain tensor and vorticity alignment. The differences between passive scalars and the vorticity field have been also investigated.


Author(s):  
Harjit S. Hura ◽  
Scott Carson ◽  
Rob Saeidi ◽  
Hyoun-Woo Shin ◽  
Paul Giel

This paper describes the engine and rig design, and test results of an ultra-highly loaded single stage high pressure turbine. In service aviation single stage HPTs typically operate at a total-to-total pressure ratio of less than 4.0. At higher pressure ratios or energy extraction the nozzle and blade both have regions of supersonic flow and shock structures which, if not mitigated, can result in a large loss in efficiency both in the turbine itself and due to interaction with the downstream component which may be a turbine center frame or a low pressure turbine. Extending the viability of the single stage HPT to higher pressure ratios is attractive as it enables a compact engine with less weight, and lower initial and maintenance costs as compared to a two stage HPT. The present work was performed as part of the NASA UEET (Ultra-Efficient Engine Technology) program from 2002 through 2005. The goal of the program was to design and rig test a cooled single stage HPT with a pressure ratio of 5.5 with an efficiency at least two points higher than the state of the art. Preliminary design tools and a design of experiments approach were used to design the flow path. Stage loading and through-flow were set at appropriate levels based on prior experience on high pressure ratio single stage turbines. Appropriate choices of blade aspect ratio, count, and reaction were made based on comparison with similar HPT designs. A low shock blading design approach was used to minimize the shock strength in the blade during design iterations. CFD calculations were made to assess performance. The HPT aerodynamics and cooling design was replicated and tested in a high speed rig at design point and off-design conditions. The turbine met or exceeded the expected performance level based on both steady state and radial/circumferential traverse data. High frequency dynamic total pressure measurements were made to understand the presence of unsteadiness that persists in the exhaust of a transonic turbine.


1987 ◽  
Vol 109 (3) ◽  
pp. 388-397 ◽  
Author(s):  
A. J. Wennerstrom

Between 1970 and 1974, ten variants of a supersonic axial compressor stage were designed and tested. These included two rotor configurations, three rotor tip clearances, addition of boundary-layer control consisting of vortex generators on both the outer casing and the rotor, and the introduction of slots in the stator vanes. Design performance objectives were a stage total pressure ratio of 3.0 with an isentropic efficiency of 0.82 at a tip speed of 1600 ft/s (488 m/s). The first configuration passed only 70 percent of design flow at design speed, achieving a stage pressure ratio of 2.25 at a peak stage isentropic efficiency of 0.61. The rotor was grossly separated. The tenth variant passed 91.4 percent of design flow at design speed, producing a stage pressure ratio of 3.03 with an isentropic efficiency of 0.75. The rotor achieved a pressure ratio of 3.59 at an efficiency of 0.87 under the same conditions. Major conclusions were that design tools available today would undoubtedly permit the original goals to be met or exceeded. However, the application for such a design is currently questionable because efficiency goals considered acceptable for most current programs have risen considerably from the level considered acceptable at the inception of this effort. Splitter vanes placed in the rotor permitted very high diffusion levels to be achieved without stalling. However, viscous effects causing three-dimensional flows violating the assumption of flow confined to concentric stream tubes were so strong that a geometry optimization does not appear practical without a three-dimensional, viscous analysis. Passive boundary-layer control in the form of vortex generators and slots does appear to offer some benefit under certain circumstances.


1987 ◽  
Vol 109 (2) ◽  
pp. 155-161 ◽  
Author(s):  
S. H. Moustapha ◽  
U. Okapuu ◽  
R. G. Williamson

This paper describes the performance of a highly loaded single-stage transonic turbine with a pressure ratio of 3.76 and a stage loading factor of 2.47. Tests were carried out with three rotors, covering a range of blade Zweifel coefficient of 0.77 to 1.18. Detailed traversing at rotor inlet and exit allowed an assessment of rotor and stage performance as a function of blade loading under realistic operating conditions. The effect of stator endwall contouring on overall stage performance was also investigated using two different contours with the same vane design.


Sign in / Sign up

Export Citation Format

Share Document