A Numerical Model for Elastohydrodynamic Analysis of Plunger and Barrel Clearances in Fuel Injection Equipment

1994 ◽  
Vol 116 (3) ◽  
pp. 597-605 ◽  
Author(s):  
D. H. Gibson ◽  
P. J. Dionne ◽  
A. K. Singhal

This paper describes a numerical model developed to predict the elastohydrodynamic (coupled solid-fluid) response of unit injector fuel systems. These systems consist of a concentric barrel and plunger with a small annular clearance. During operating (axial movement of the plunger), highly nonuniform pressure and clearance fields are developed which are strongly coupled with each other. The model simultaneously solves for the transient response of the fluid film pressure distribution and three different structural deformation components in a two-dimensional (axial-circumferential) domain. These structural components are the transverse bending of the plunger, radial expansion of the barrel, and radial growth of the plunger from a Poisson effect. The fluid film pressure distribution is governed by the transient Reynolds equation (i.e., lubrication theory) and the structural deformation components governed by linear elastic theory. Full account is taken of these hydrostatic, hydrodynamic, and squeeze-film forces generated in the fluid. The model has been applied to several injector designs. Results have been compared with known performance characteristics and have been found to be qualitatively accurate, in that locations of plunger/barrel contact, and potential for failure, have been accurately predicted.

2021 ◽  
Author(s):  
Harishkumar Kamat ◽  
Chandrakant R. Kini ◽  
Satish B. Shenoy

Abstract High-speed turbomachinery like turbine generators and marine propulsion systems uses special fluid film bearing called externally adjustable pad bearing due to their great advantages. The principal feature of this bearing is to alter the radial clearance and film thickness along the circumferential direction to improve the bearing performance parameters. In the present study, the effect of radial and tilt adjustment of 120° pad both in upward (or negative) and downward (or positive) direction on the bearing performance is predicted for various eccentricity ratios using the CFD technique. Later the influence of fluid film pressure on the bearing pad is examined using the FSI technique. Furthermore, the effect of eccentricity ratio on the bearing performance and also on pad structure is also analyzed using CFD coupled FSI analysis. The solution technique of the present numerical analysis is validated with the already published literature and the results are in good agreement. The numerical results suggest that for bearing with negative radial and negative tilt adjustment, bearing performance is superior compared to the other adjustments. However, the structural deformation is also significant for the negative radial and negative tilt adjustment. It is also observed that pad deformation increases with the increase in eccentricity ratio as there has been a rise in fluid film pressure.


Author(s):  
J. M. Rodri´guez-Lelis ◽  
D. Vela-Arvizo ◽  
A. Abundez-Pliego ◽  
S. Reyes-Galindo ◽  
J. Navarro-Torres ◽  
...  

This work is concerned with the effect on the film pressure distribution caused on a hydrodynamic tilting pad bearing, by the change in surface properties of the journal. Here two identical journals, both manufactured with AISI 9840, were employed. One of them was coated with DLC by the triboadhesion process, and the second, was used as a reference without applying any coating. During tests, the tilting pad experienced a lower film pressure distribution when the journal coated with DLC was employed. This phenomena could readily be attributed to the different surface energies of the coated and uncoated journals, which in time causes that the fluid film characteristics to be modified by the reduction of the shear stresses at the wall, thus reducing the maximum film pressure measured and shifting the maximum pressure to the line of symmetry, drawn from the center of the journal to the pin of rotation of the tilting pad.


2016 ◽  
Vol 2016 ◽  
pp. 1-16 ◽  
Author(s):  
Sina Hamzehlouia ◽  
Kamran Behdinan

This work represents a pressure distribution model for finite length squeeze film dampers (SFDs) executing small amplitude circular-centered orbits (CCOs) with application in high-speed turbomachinery design. The proposed pressure distribution model only accounts for unsteady (temporal) inertia terms, since based on order of magnitude analysis, for small amplitude motions of the journal center, the effect of convective inertia is negligible relative to unsteady (temporal) inertia. In this work, the continuity equation and the momentum transport equations for incompressible lubricants are reduced by assuming that the shapes of the fluid velocity profiles are not strongly influenced by the inertia forces, obtaining an extended form of Reynolds equation for the hydrodynamic pressure distribution that accounts for fluid inertia effects. Furthermore, a numerical procedure is represented to discretize the model equations by applying finite difference approximation (FDA) and to numerically determine the pressure distribution and fluid film reaction forces in SFDs with significant accuracy. Finally, the proposed model is incorporated into a simulation model and the results are compared against existing SFD models. Based on the simulation results, the pressure distribution and fluid film reaction forces are significantly influenced by fluid inertia effects even at small and moderate Reynolds numbers.


Author(s):  
Sina Hamzehlouia ◽  
Kamran Behdinan

This work represents closed-form analytical expressions for the operating parameters for short-length open-ended squeeze film dampers, including the lubricant velocity profiles, hydrodynamic pressure distribution, and lubricant reaction forces. The proposed closed-form expressions provide an accelerated calculation of the squeeze film damper parameters, specifically for rotordynamics applications. In order to determine the analytical solutions for the squeeze film damper parameters, the thin film equations for lubricant are introduced in the presence of the influence of lubricant inertia. Subsequently, two different analytical techniques, namely the momentum approximation method, and the perturbation method are applied to the thin film equations. Moreover, the solution for the lubricant flow equations are analytically determined to represent closed-form expressions for the hydrodynamic pressure distribution and the velocity component profiles in squeeze film dampers. Additionally, the expressions for the hydrodynamic pressure distribution are integrated over the journal surface, either numerically or analytically by using Booker’s integrals, to develop expressions for the fluid film reaction forces. Lastly, the developed squeeze film damper models are incorporated into simulation models in Matlab and Simulink®, and the results are compared against a well-established force coefficient model to verify the accuracy of the calculations. The results of the simulations verify the effect of the lubricant inertia components, namely the convective and temporal (i.e., unsteady) inertia components on the squeeze film damper dynamics, including hydrodynamic pressure distribution and fluid film reaction forces. Additionally, the simulation results suggest a close agreement between the proposed models and the results in the literature.


Author(s):  
M D Ramli ◽  
J Ellis ◽  
J B Roberts

Inertial coefficients for full squeeze-film bearings are evaluated theoretically using Smith's differential equation relating fluid-film pressure to journal acceleration (1). The variations of the non-dimensionalized inertial coefficients with static eccentricity ratio in the radial and transverse directions are compared with some corresponding values obtained from Reinhardt and Lund (2) and Szeri et al. (3). The results from these three methods show good agreement, especially for short bearings (that is bearings with low values of length–diameter ratio). However, Smith's approach has the advantage of computational simplicity and leads to fairly simple, asymptotic, analytical expressions for very short, and very long, bearings.


Author(s):  
S. Boedo

This paper presents a study of cavitation effects associated with the performance of fluid-film journal bearings subjected to fully-reversing sinusoidal loading. Employing an established mass-conserving cavitation algorithm, it is observed that periodic time histories of journal eccentricity and maximum film pressure are strongly influenced by the process of cavitation formation and collapse. Good agreement of predicted and experimental results is obtained over a large range of loads for cavitation threshold pressure values typically associated with vapor cavitation.


2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Zhaojun Feng ◽  
Guihuo Luo ◽  
Hai Yang ◽  
Wangqun Deng ◽  
Wei Chen ◽  
...  

A new dynamic model is developed for the dual clearance squeeze film damper (DCSFD) considering the effect of cavitation in this paper. The relationship between the eccentricities of the inner and outer films is achieved based on the equations of motion. The Reynolds equation and Rayleigh–Plesset equation are employed to describe the kinetic properties of DCSFD and the cavitation effect of film, respectively. Under the assumption of compressible fluid, the pressure distribution of DCSFD is finally obtained by the numerically iterative method. The film pressure distribution in the outer layer (including the positive and negative pressure zones) obtained from the experimental test agrees well with the numerical prediction, which verifies the validity of the proposed numerical model. In Section 5, the effects of oil temperature, inlet pressure, eccentricity, and whirling frequency on the cavitation in the film are investigated systematically and experimentally. The experimental results indicate that cavitation mainly affect the pressure in the negative pressure zone of the inner and outer film of DCSFD, but has little influence on the pressure in the positive pressure zone. The area of cavitation increased with eccentricity; when the inner eccentricity reached 0.1 or above, the area near the injection hole of film also generated a small zone of negative pressure. The numerical model and the experimental results in this paper are valuable for further research and engineering applications of DCSFD.


2019 ◽  
Vol 33 (07) ◽  
pp. 1950080 ◽  
Author(s):  
Bin Wei ◽  
Yongyong He ◽  
Wei Wang

In order to satisfy the requirements of precise components with tidiness, low power and high stability in the field of biological engineering, medical equipment and semiconductors etc. a pre-stress acoustic transport prototype without horn was proposed in this paper. The mechanism of levitation and transport which is driven by orthogonal waves was revealed by the analysis of waveform and squeeze film characteristics in high-frequency exciting condition; also, the electric, solid and acoustic coupled finite element method (FEM) was established to investigate the effect of pre-stress and acoustic pressure distribution in the near field. The levitation and driving capacity of near field acoustic levitation (NFAL) transport platform without horns can be proved in this experiment and further to achieve the goal of parameters optimization. The theoretical and experimental results indicate that the pre-stress has a significant effect on resonant frequency and levitating stability, the pre-stress are determined by the DC voltage offset which is related to the system working point so that we cannot increase the offset and exciting voltage unlimitedly to improve the stability. At the same time, the calculated pressure distribution of acoustic radiation can generally reflect the regional bearing capacity in near and far field for levitation. These achievements can partly solve the problem of accuracy design of prototype and thickness of gas film, supporting for accuracy close loop control of levitating height.


1999 ◽  
Vol 66 (4) ◽  
pp. 1021-1023 ◽  
Author(s):  
R. Usha ◽  
P. Vimala

In this paper, the magnetic effects on the Newtonian squeeze film between two circular parallel plates, containing a single central air bubble of cylindrical shape are theoretically investigated. A uniform magnetic field is applied perpendicular to the circular plates, which are in sinusoidal relative motion, and fluid film inertia effects are included in the analysis. Assuming an ideal gas under isothermal condition for an air bubble, a nonlinear differential equation for the bubble radius is obtained by approximating the momentum equation governing the magnetohydrodynamic squeeze film by the mean value averaged across the film thickness. Approximate analytical solutions for the air bubble radius, pressure distribution, and squeeze film force are determined by a perturbation method for small amplitude of sinusoidal motion and are compared with the numerical solution obtained by solving the nonlinear differential equation. The combined effects of air bubble, fluid film inertia, and magnetic field on the squeeze film force are analyzed.


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