Evaluation of Wear Ring Seals for High-Speed, High-Pressure Turbopumps

1969 ◽  
Vol 91 (3) ◽  
pp. 438-448
Author(s):  
F. R. Mallaire ◽  
L. H. Nelson ◽  
P. S. Buckmann

This paper describes a seal evaluation program for application as pump impeller wear rings for high-pressure, high-speed liquid rocket turbopumps. The principal design requirements were to control the leakage to values consistent with efficiency requirements and to eliminate potential explosions resulting from high velocity rubbing at the required clearances. Two approaches were taken: the first allowed rubbing of rotating labyrinth teeth on stationary, soft compatible inserts; the second utilized hydrostatic seals which maintained a fluid film between the stationary seal and the rotating wear ring.

Author(s):  
D.I. Suslov ◽  
J.S. Hardi ◽  
B. Knapp ◽  
M. Oschwald

Injector behavior is of utmost importance for the performance and stability of liquid rocket engines (LREs). A major problem is getting a highly efficient homogeneous mixture and effective chemical reaction of fuels at minimum chamber length. Despite substantial progress in numerical simulations, a need for experimental data at representative conditions for development and validation of numerical design tools still exists. Therefore, in the framework of the DLR-project “ProTau,” the authors have performed tests to create an extended data base for numerical tool validation for high-pressure liquid oxygen (LOx) / hydrogen combustion. During the experimental investigations, a windowed DLR subscale thrust chamber model “C” (designated BKC) has been operated over a broad range of conditions at reduced pressures of approximately 0.8 (4 MPa), 1 (5 MPa), and 1.2 (6 MPa) with respect to the thermodynamic critical pressure of oxygen. Liquid oxygen and gaseous hydrogen (GH2) have been injected through a single coaxial injector element at temperatures of ~ 120 and ~ 130 K, respectively. High-speed optical diagnostics have been implemented, including imaging of OH* emission and shadowgraph imaging at frequencies from 8 up to 10 kHz to visualize the flow field.


2014 ◽  
Vol 530-531 ◽  
pp. 967-970
Author(s):  
Li Jun Zhang ◽  
Xiao Jiao Chen ◽  
Jia Wang ◽  
Min Li

High-speed aircraft is in service condition of high temperature, high pressure and strong noise during flight. Strong noise will damage structures and equipments of an aircraft, and the existence of high temperature and high pressure will greatly increase the damage degree. Therefore, research on aircraft structure characteristic and surface acoustic characteristic is very significant. The hybrid method of CFD and acoustic solver combination method can accurately obtain aerodynamic noise load on the aircraft structure surface in a high velocity environment. The hybrid method can make acoustic and vibration analysis for aircraft structure, and get influence of noise load on it. The simulated results show that the presence of high temperature and high pressure can make the natural frequency of typical components and whole machine model reduction, and the acoustic load on the aircraft structure model surface is larger at low frequency, smaller at high frequency.


2020 ◽  
Vol 3 (3) ◽  
Author(s):  
Ricardo Gobato ◽  
Alireza Heidari

An “explosive extratropical cyclone” is an atmospheric phenomenon that occurs when there is a very rapid drop in central atmospheric pressure. This phenomenon, with its characteristic of rapidly lowering the pressure in its interior, generates very intense winds and for this reason it is called explosive cyclone, bomb cyclone. With gusts recorded of 116 km/h, atmospheric phenomenon – “cyclone bomb” (CB) hit southern Brazil on June 30, the beginning of winter 2020, causing destruction in its influence over. One of the cities most affected was Chapecó, west of the state of Santa Catarina. The satellite images show that the CB generated a low pressure (976 mbar) inside it, generating two atmospheric currents that moved at high speed. In a northwest-southeast direction, Bolivia and Paraguay, crossing the states of Parana and Santa Catarina, and this draft that hit the south of Brazil, which caused the destruction of the affected states.  Another moving to Argentina, southwest-northeast direction, due to high area of high pressure (1022 mbar). Both enhanced the phenomenon.


Alloy Digest ◽  
2019 ◽  
Vol 68 (11) ◽  

Abstract YSS YXM4 is a cobalt-alloyed molybdenum high-speed tool steel with resistance to abrasion, seizure, and deformation under high pressure. This datasheet provides information on composition, physical properties, and hardness. It also includes information on high temperature performance. Filing Code: TS-780. Producer or source: Hitachi Metals America, Ltd.


Lubricants ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 18
Author(s):  
Eckhard Schüler ◽  
Olaf Berner

In high speed, high load fluid-film bearings, the laminar-turbulent flow transition can lead to a considerable reduction of the maximum bearing temperatures, due to a homogenization of the fluid-film temperature in radial direction. Since this phenomenon only occurs significantly in large bearings or at very high sliding speeds, means to achieve the effect at lower speeds have been investigated in the past. This paper shows an experimental investigation of this effect and how it can be used for smaller bearings by optimized eddy grooves, machined into the bearing surface. The investigations were carried out on a Miba journal bearing test rig with Ø120 mm shaft diameter at speeds between 50 m/s–110 m/s and at specific bearing loads up to 4.0 MPa. To investigate the potential of this technology, additional temperature probes were installed at the crucial position directly in the sliding surface of an up-to-date tilting pad journal bearing. The results show that the achieved surface temperature reduction with the optimized eddy grooves is significant and represents a considerable enhancement of bearing load capacity. This increase in performance opens new options for the design of bearings and related turbomachinery applications.


2021 ◽  
pp. 146808742110072
Author(s):  
Karri Keskinen ◽  
Walter Vera-Tudela ◽  
Yuri M Wright ◽  
Konstantinos Boulouchos

Combustion chamber wall heat transfer is a major contributor to efficiency losses in diesel engines. In this context, thermal swing materials (adapting to the surrounding gas temperature) have been pinpointed as a promising mitigative solution. In this study, experiments are carried out in a high-pressure/high-temperature vessel to (a) characterise the wall heat transfer process ensuing from wall impingement of a combusting fuel spray, and (b) evaluate insulative improvements provided by a coating that promotes thermal swing. The baseline experimental condition resembles that of Spray A from the Engine Combustion Network, while additional variations are generated by modifying the ambient temperature as well as the injection pressure and duration. Wall heat transfer and wall temperature measurements are time-resolved and accompanied by concurrent high-speed imaging of natural luminosity. An investigation with an uncoated wall is carried out with several sensor locations around the stagnation point, elucidating sensor-to-sensor variability and setup symmetry. Surface heat flux follows three phases: (i) an initial peak, (ii) a slightly lower plateau dependent on the injection duration, and (iii) a slow decline. In addition to the uncoated reference case, the investigation involves a coating made of porous zirconia, an established thermal swing material. With a coated setup, the projection of surface quantities (heat flux and temperature) from the immersed measurement location requires additional numerical analysis of conjugate heat transfer. Starting from the traces measured beneath the coating, the surface quantities are obtained by solving a one-dimensional inverse heat transfer problem. The present measurements are complemented by CFD simulations supplemented with recent rough-wall models. The surface roughness of the coated specimen is indicated to have a significant impact on the wall heat flux, offsetting the expected benefit from the thermal swing material.


Author(s):  
V. Gall ◽  
E. Rütten ◽  
H. P. Karbstein

AbstractHigh-pressure homogenization is the state of the art to produce high-quality emulsions with droplet sizes in the submicron range. In simultaneous homogenization and mixing (SHM), an additional mixing stream is inserted into a modified homogenization nozzle in order to create synergies between the unit operation homogenization and mixing. In this work, the influence of the mixing stream on cavitation patterns after a cylindrical orifice is investigated. Shadow-graphic images of the cavitation patterns were taken using a high-speed camera and an optically accessible mixing chamber. Results show that adding the mixing stream can contribute to coalescence of cavitation bubbles. Choked cavitation was observed at higher cavitation numbers σ with increasing mixing stream. The influence of the mixing stream became more significant at a higher orifice to outlet ratio, where a hydraulic flip was also observed at higher σ. The decrease of cavitation intensity with increasing back-pressure was found to be identical with conventional high-pressure homogenization. In the future, the results can be taken into account in the SHM process design to improve the efficiency of droplet break-up by preventing cavitation or at least hydraulic flip.


2020 ◽  
Vol 3 (1) ◽  
pp. 57
Author(s):  
Luka Barešić ◽  
Davor Margetić ◽  
Zoran Glasovac

The cycloaddition strategy was employed in order to obtain a 7-oxanorbornene framework substituted with a guanidine moiety or its precursor functional groups: protected amine or thiourea. In order to optimize the conditions for the cycloaddition, several environmentally-friendly methods—microwave assisted organic synthesis, high pressure synthesis, high speed vibrational milling, and ultrasound assisted synthesis—were employed. The outcomes of the cycloaddition reactions were interpreted in terms of endo/exo selectivity, the conversion of the reactants to the product, and the isolated yields. In general, our results indicated the HP and HSVM approaches as the methods of choice to give good yields and conversions.


2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Navid Shahangian ◽  
Damon Honnery ◽  
Jamil Ghojel

Interest is growing in the benefits of homogeneous charge compression ignition engines. In this paper, we investigate a novel approach to the development of a homogenous charge-like environment through the use of porous media. The primary purpose of the media is to enhance the spread as well as the evaporation process of the high pressure fuel spray to achieve charge homogenization. In this paper, we show through high speed visualizations of both cold and hot spray events, how porous media interactions can give rise to greater fuel air mixing and what role system pressure and temperature plays in further enhancing this process.


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