The Danger of Piping Failure Due to Acoustic-Induced Fatigue in Infrequent Operations: Two Case Studies

2013 ◽  
Vol 135 (6) ◽  
Author(s):  
Husain Mohammed Al-Muslim ◽  
Nadhir Ibrahim Al-Nasri ◽  
Mohammad Y. Al-Hashem

Failure in piping due to acoustic-induced fatigue can be considered catastrophic as it could happen only after a few minutes of operation. Acoustic-induced fatigue occurs mainly in gas piping systems with high velocity where high energy is dissipated through pressure reducing stations and pipe branch connections. It usually results in pipe through wall longitudinal cracks, pipe detachment from saddle supports, and complete shear off of branch connections. There are existing design criteria to avoid acoustic-induced fatigue based on comparison of generated power level to an acceptable power level. This criterion is normally used for the design of pressure relief and flare piping where high gas velocity exceeding 50% of the speed of sound (i.e., 0.5 Mach) is expected. However, acoustic-induced fatigue has been experienced in systems due to intermittent operations. Two case studies are presented in this paper. The first one is during a steam-out operation to clean a newly constructed steam header. During the cleaning operation, an orifice plate was used to control the flow in the steam header. Several pipe vents and drains failed due to fatigue in less than 1 h. The second case is for drainage of compressed natural gas during process upset condition. Because of the high level buildup in the liquefied gas separator vessel, the drain valve was opened to release the pressurized liquefied gas to the relief system to reduce the level buildup. Wall cracks and several pipe support detachments were found in the system after the upset condition. This paper presents the engineering analysis and material failure analysis conducted to find the root causes of the failures. Moreover, it highlights the recommendations and lessons learned from these two failures.

Author(s):  
Husain Mohammed Al-Muslim ◽  
Nadhir Ibrahim Al-Nasri ◽  
Mohammad Y. Al-Hashem

Failure in piping due to acoustic induced fatigue can be considered catastrophic as it could happen only after a few minutes of operation. Acoustic induced fatigue occurs mainly in gas piping systems with high velocity where high energy is dissipated through pressure reducing stations and pipe branch connections. It usually results in pipe through wall longitudinal cracks, pipe detachment from saddle supports and complete shear off of branch connections. There are existing design criteria to avoid acoustic induced fatigue based on comparison of generated power level to an acceptable power level. This criterion is normally used for the design of pressure relief and flare piping where high gas velocity exceeding 50% of the speed of sound (i.e.0.5 Mach) is expected. However, acoustic induced fatigue has been experienced in systems due to intermittent operations. Two case studies are presented in this paper. The first one is during a steam-out operation to clean a newly constructed steam header. During the cleaning operation, an orifice plate was used to control the flow in the steam header. Several pipe vents and drains failed due to fatigue in less than 1 hour. The second case is for drainage of compressed natural gas during process upset condition. Because of the high level buildup in the liquefied gas separator vessel, the drain valve was opened to release the pressurized liquefied gas to the relief system to reduce the level buildup. Wall cracks and several pipe support detachments were found in the system after the upset condition. This paper presents the engineering analysis and material failure analysis conducted to find the root causes of the failures. Moreover, it highlights the recommendations and lessons learned from these two failures.


Author(s):  
Jaime Gomez ◽  
Alejandro Bia ◽  
Antonio Parraga

This paper describes the engineering foundations of VisualWADE, a CASE tool to automate the production of Web applications. VisualWADE follows a model-driven approach focusing on requirements analysis, high level design, and rapid prototyping. In this way, an application evolves smoothly from the first prototype to the final product, and its maintenance is a natural consequence of development. The paper also discusses the lessons learned in the development of the tool and its application to several case studies in the industrial context.


Author(s):  
Samuel A. Huff ◽  
John P. Leach ◽  
Daniel S. Vail

As part of the design basis of any piping system utilized to convey materials, pipe supports are required to ensure those pipes remain in their designed locations and do not overly expand or move due to sustained or occasional loads. These loads represent the total forces and moments in the piping components and as a result create stresses that affect the life of the component. Proper design and maintenance of these supports per the applicable codes and standards provide a reasonable life expectancy for the piping systems. This presentation will review the various codes and standards utilized for both pipe support design and maintenance. A high level overview of what information must be obtained to perform an analysis and meet ASME B31.1 Power Piping code requirements when modifying piping systems will be presented. Specific inputs to system design and computational software including material properties, stress intensification factors (SIF), thicknesses and tolerances, pressures, temperatures, insulation, coatings, the occasional loads, etc. will be discussed. Guidelines will be discussed for determining what piping modifications warrant a full pipe stress analysis to be performed. Recommendations for pipe support maintenance inspections will be provided to facilitate increased life expectancies of subject piping systems. The mandatory requirements of ASME B31.1 Chapter VII will be discussed, as well as recommendations from the non-mandatory appendix. Implementing maintenance programs at existing facilities will be discussed. Step by step recommendations for how to apply these guidelines within a long-term life extension program will be given. Tolerances and general guidelines associated with these programs will also be discussed. Finally, common pipe support failures, what they can affect, and how to look for early indicators of fatigue or failure will be covered.


2020 ◽  
Vol 2 (2) ◽  
pp. 112-129
Author(s):  
Lelly Oktafiana ◽  
Iis Holisin ◽  
Himmatul Mursyidah

This study aims to describe the quality of the 2018 Mathematics National Examination (UN) in the HOTS types at the junior high level in terms of the level of validity, reliability, problem differentiation power, level of difficulty and distractor. This type of research is a descriptive study. The research was conducted at SMP Muhammadiyah 4 Surabaya and SMP Negeri 13 Surabaya for students in class VIII. The data collection technique used is a test. The test was taken from the 2018 math UN questions in odd semester VIII grade material including HOTS type. The number of UN mathematics questions in 2018 in the odd semester VIII class material consisted of 12 questions with 25% including LOTS types and 75% including HOTS types. The results showed: (1) 100% valid test questions, (2) high question reliability, (3) good problem differentiation power, (4) the difficuly level of the question 77,77% categorized as moderate and 2 question 22,23% are categorized as difficult, (5) there are 2 questions with one of the answer options do not work.


Energies ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2431
Author(s):  
Roberto Murano ◽  
Natascia Maisano ◽  
Roberta Selvaggi ◽  
Gioacchino Pappalardo ◽  
Biagio Pecorino

Nowadays, most Italian biogas produces electricity even though recent political incentives are promoting biomethane from biogas by “upgrading” it. The aim of this paper is to focus on the regulatory framework for producing biomethane from new or already-existent anaerobic digestion plants. The complexity and lack of knowledge of the regulations on biofuel production and of anaerobic digested biomethane from waste and by-products create difficulties of both interpretation and application. Consequently, the aim of this paper is to analyze the regulations for producing biomethane, underline the critical issues and opportunities, and evaluate whether an electrical plant built in the last 10 years in Italy can really be converted to a biomethane plant, thereby lengthening its lifespan. Three case studies were considered to look more closely into applying Italian biomethane incentives and to simulate the types of incentivization in agriculture with examples based on certain fuel types typical of a standard biomethane plant of 500 standard cubic meter per hour. All the considered cases put in evidence that biomethane is a further opportunity for development with a high level of efficiency for all biogas producers, especially for many biogas plants whose incentivization period is about to finish.


2018 ◽  
Vol 20 (3) ◽  
pp. 381-389 ◽  
Author(s):  
Gabrielle Turner-McGrievy ◽  
Danielle E. Jake-Schoffman ◽  
Camelia Singletary ◽  
Marquivieus Wright ◽  
Anthony Crimarco ◽  
...  

Background. Wearable physical activity (PA) trackers are becoming increasingly popular for intervention and assessment in health promotion research and practice. The purpose of this article is to present lessons learned from four studies that used commercial PA tracking devices for PA intervention or assessment, present issues encountered with their use, and provide guidelines for determining which tools to use. Method. Four case studies are presented that used PA tracking devices (iBitz, Zamzee, FitBit Flex and Zip, Omron Digital Pedometer, Sensewear Armband, and MisFit Flash) in the field—two used the tools for intervention and two used the tools as assessment methods. Results. The four studies presented had varying levels of success with using PA devices and experienced several issues that impacted their studies, such as companies that went out of business, missing data, and lost devices. Percentage ranges for devices that were lost were 0% to 29% and was 0% to 87% for those devices that malfunctioned or lost data. Conclusions. There is a need for low-cost, easy-to-use, accurate PA tracking devices to use as both intervention and assessment tools in health promotion research related to PA.


2021 ◽  
pp. 100116
Author(s):  
Paibul Suriyawongpaisal ◽  
Sawitri Assanangkornchai ◽  
Udomsak Saengow ◽  
Ignacio J. Martinez Moyano ◽  
Roengrudee Patanavanich ◽  
...  

2021 ◽  
Author(s):  
Kira A. Brown

This research paper explores the possibilities for virtual reality (VR) documentation of media art installations. Based on an analysis of the characteristics of media art, and a survey of current documentation strategies, this paper investigates the viability of three-dimensional documentation. Four cross-disciplinary case studies are presented and analysed to demonstrate that VR documentation provides an immersive and richer reconstruction of a media art installation in three dimensions. In addition, the interactive components can be simulated within the VR environment, offering the possibility for curators and visitors to virtually re-experience the artwork. The case studies show that, although the creation of VR documentation can be costly and time-consuming, and currently requires a high-level of expertise, it can be a useful addition to established documentation strategies by providing essential information about the visual aspects of the artwork, its environment and the user’s multi-sensory experience.


2021 ◽  
Author(s):  
Abdullah Abu-Eida ◽  
Salem Al-Sabea ◽  
Milan Patra ◽  
Bader Akbar ◽  
Kutbuddin Bhatia ◽  
...  

Abstract The Minagish field in West Kuwait is a high potential field which poses several challenges in terms of hydrocarbon flow assurance through highly depleted tight carbonate intervals with uneven reservoir quality and curtailed mobility. These conditions have shifted the field development from vertical to horizontal wellbore completions. Achieving complete wellbore coverage is a challenge for any frac treatment performed in a long openhole lateral with disparities in reservoir characteristics. The fluid will flow into the path of least resistance leaving large portions of the formation untreated. As a result, economic fracturing treatment options dwindle significantly, thus reservoir stimulation results are not always optimum. A multistage fracturing technique using Integrated Dynamic Diversion (IDD) has been performed first time in West Kuwait field well. The process uses active fluid energy to divert flow into a specific fracture point in the lateral, which can initiate and precisely place a fracture. The process uses two self-directed fluid streams: one inside the pipe and one in the annulus. The process mixes the two fluids downhole with high energy to form a consistent controllable mixture. The technique includes pinpoint fluid jetting at the point of interest, followed by in-situ HCL based crosslinked systems employed for improving individual stage targets. The IDD diversion shifts the fracture to unstimulated areas to create complex fractures which increases reservoir contact volume and improved overall conductivity in the lateral. The kinetic and chemical diversion of the IDD methodology is highly critical to control fluid loss in depleted intervals and results in enhanced stimulation. Pumping a frac treatment in openhole without control would tend to initiate a longitudinal fracture along the wellbore and may restrict productivity. By using specialized completion tools with nozzles at the end of the treating string, a new pinpoint process has been employed to initiate a transverse fracture plane in IDD applications. Proper candidate selection and fluid combination with in-situ crosslink acid effectively plug the fracture generated previously and generate pressure high enough to initiate another fracture for further ramification. By combining these processes into one continuous operation, the use of wireline/coiled tubing for jetting, plug setting and milling is eliminated, making the new multistage completion technology economical for these depleted wells. The application of the IDD methodology is a fit-for-purpose solution to address the unique challenges of openhole operations, formation technical difficulties, high-stakes economics, and untapped high potential from intermittent reservoirs. The paper will present post-operation results of this completion from all fractured zones along the lateral and will describe the lessons learned in implementation of this methodology which can be considered as best practice for application in similar challenges in other fields.


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