Effect of Prior Creep Strain on High Cycle Fatigue Life of TI 834

2018 ◽  
Vol 141 (5) ◽  
Author(s):  
Xijia Wu ◽  
Dongyi Seo ◽  
Marc Head ◽  
Stephen Chan

Room-temperature fatigue tests were conducted on Ti 834 with prior creep strains accumulated under constant load at 550 °C and 600 °C, respectively. Microstructural and fractographic examinations on specimens with prior creep strain > 3% revealed the failure process consisting of multiple surface crack nucleation and internal void generation by creep, followed by fatigue crack propagation in coalescence with the internally distributed damage, leading to the final fracture. The amount of prior creep damage increased with creep strain. The fatigue life of Ti 834 was significantly reduced by prior creep straining. The behavior is rationalized with the integrated creep-fatigue theory.

Author(s):  
Xijia Wu ◽  
Dongyi Seo ◽  
Marc Head ◽  
Stephen Chan

Room-temperature fatigue tests were conducted on Ti 834 with prior creep strains accumulated under constant load at 550°C and 600°C, respectively. Microstructural and fractographic examinations on specimens with prior creep strain > 3% revealed the failure process consisting of multiple surface crack nucleation and internal void generation by creep, followed by fatigue crack propagation in coalescence with the internally distributed damage, leading to the final fracture. The amount of prior creep damage increased with creep strain. The fatigue life of Ti 834 was significantly reduced by prior creep straining. The behavior is rationalized with the integrated creep-fatigue theory.


1992 ◽  
Vol 114 (3) ◽  
pp. 280-291 ◽  
Author(s):  
K. Tsukimori ◽  
T. Yamashita ◽  
M. Kikuchi ◽  
K. Iwata ◽  
A. Imazu

For the reliable operation of bellows under cyclic loadings at high temperatures, a rational evaluation method of life of bellows would be needed. Authors investigated simplified analysis methods for fatigue and creep-fatigue life prediction of U-shaped bellows considering inelasticity as well as various geometrical nonuniformity such as thickness and shape of convolutions. A conservative evaluation method of the strain range is developed, introducing three strain range amplification factors for nominal elastic strain range. Creep and relaxation behaviors of bellows are studied. Consequently, a new evaluation method of creep damage fractions is proposed which depends upon the relation between primary and secondary stresses. Fatigue and creep-fatigue tests are conducted and the validity of the present methods is discussed.


Author(s):  
K. Sonoya ◽  
Y. Tomisawa

Abstract Low cycle fatigue tests were performed at room temperature (RT) and at 673 K for l%Cr-0.5%Mo steel comparing the specimens coated with chromium carbide by gas spraying and the ordinary uncoated specimens, and the mechanism of fatigue crack formation was investigated. Following observations and conclusions were made: (1) When sprayed with ceramic, the fatigue life suffers reduction at either temperature, but at 673 K, the degradation was so much smaller than that at RT that the fatigue life was actually, though slightly, longer than that at RT. (2) The cracks are initiated in the ceramic layer very early in the whole fatigue life, the crack initiation lifetime becoming the longer, the smaller the strain range. (3) The fatigue failure process can be viewed as comprising following steps: first, early initiation of fatigue crack at the surface of the ceramic coating, rapid propagation through it to the substrate metal, and initiation of crack in the metal, the initial rate of propagation of such a crack being a number of times (perhaps as much as one full order of magnitude) faster than that in uncoated steel.


PCI Journal ◽  
2022 ◽  
Vol 67 (1) ◽  
Author(s):  
Jörn Remitz ◽  
Martin Empelmann

Pretensioned concrete beams are widely used as bridge girders for simply supported bridges. Understanding the fatigue behavior of such beams is very important for design and construction to prevent fatigue failure. The fatigue behavior of pretensioned concrete beams is mainly influenced by the fatigue of the prestressing strands. The evaluation of previous test results from the literature indicated a reduced fatigue life in the long-life region compared with current design methods and specifications. Therefore, nine additional high-cycle fatigue tests were conducted on pretensioned concrete beams with strand stress ranges of about 100 MPa (14.5 ksi). The test results confirmed that current design methods and specifications overestimate the fatigue life of embedded strands in pretensioned concrete beams.


Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6741
Author(s):  
Grzegorz Junak ◽  
Anżelina Marek ◽  
Michał Paduchowicz

This paper presents the results of tests conducted on the HR6W (23Cr-45Ni-6W-Nb-Ti-B) alloy under low-cycle fatigue at room temperature and at 650 °C. Fatigue tests were carried out at constant values of the total strain ranges. The alloy under low-cycle fatigue showed cyclic strengthening both at room temperature and at 650 °C. The degree of HR6W strengthening described by coefficient n’ was higher at higher temperatures. At the same time, its fatigue life Nf at room temperature was, depending on the range of total strain adopted in the tests, several times higher than observed at 650 °C.


Author(s):  
Melody Mojib ◽  
Rishi Pahuja ◽  
M. Ramulu ◽  
Dwayne Arola

Abstract Metal Additive Manufacturing (AM) has become a popular method for producing complex and unique geometries, especially gaining traction in the aerospace and medical industries. With the increase in adoption of AM and the high cost of powder, it is critical to understand the effects of powder recycling on part performance to move towards material qualification and certification of affordable printed components. Due to the limitations of the Electron Beam Melting (EBM) process, current as-printed components are susceptible to failure at limits far below wrought metals and further understanding of the material properties and fatigue life is required. In this study, a high strength Titanium alloy, Ti-6Al-4V, is recycled over time and used to print fatigue specimens using the EBM process. Uniaxial High Cycle Fatigue tests have been performed on as-printed and polished cylindrical specimens and the locations of crack initiation and propagation have been determined through the use of a scanning electron microscope. This investigation has shown that the rough surface exterior is far more detrimental to performance life than the powder degradation occurring due to powder reuse. In addition, the effects of the rough surface exterior as a stress concentration is evaluated using the Arola-Ramulu. The following is a preliminary study of the effects powder recycling and surface treatments on EBM Ti-6Al4V fatigue life.


2019 ◽  
Vol 810 ◽  
pp. 40-45
Author(s):  
Pavel Konopík ◽  
Radek Procházka ◽  
Martin Rund ◽  
Jan Džugan

In the present paper, two novel methods for determining the fatigue limit are presented. Despite the fact that these methods are different in principle, both represent a new approach to testing where the main benefit is reduced consumption of material. The first method is based on small round specimens and can be considered as one of semi-destructive testing methods. The second method is based on infrared thermographic analysis and requires only one specimen. Results obtained with these techniques were compared with those obtained from standard high-cycle force-controlled fatigue tests under constant loading until failure.


Author(s):  
Shengde Zhang ◽  
Masao Sakane ◽  
Takamoto Itoh

This paper studies the multiaxial creep-fatigue life for type 304 stainless steel at elevated temperature. Strain controlled biaxial tension-compression creep-fatigue tests were carried out using cruciform specimens under four strain waves at three principal strain ratios. The strain wave and the principal strain ratio had a significant effect on creep-fatigue life of the cruciform specimen. The creep-fatigue life ratio decreased as the principal strain ratio increased which indicates that larger creep damage occurred at larger principal strain ratio. The effects of the strain wave and principal strain ratio were discussed in relation to the observations of surface crack and void area density in the gage part of the specimen. Creep-fatigue lives were discussed in relation to the principal stress amplitude calculated by finite element analysis and creep-fatigue damage was evaluated by linear damage rule.


2007 ◽  
Vol 353-358 ◽  
pp. 116-119 ◽  
Author(s):  
Bin Zhang ◽  
K.H. Sun ◽  
Jun Gong ◽  
Chao Sun ◽  
Zhong Guang Wang ◽  
...  

Fatigue tests of nanometer-thick Cu films as deposited and annealed in vacuum were conducted under constant load ranges at room temperature. Fatigue strengths of the Cu films, which is defined as the critical load range being able to cause crack initiation within 106 cycles, are determined. The experimental results show that fatigue strength increases with decreasing film thickness. Fatigue cracking behaviors were characterized by electron microscope. It is also found that fatigue cracking resistance is dependent on film thickness and increases with decreasing film thickness. Size effects on fatigue properties of the nanometer-thick Cu films are discussed.


Author(s):  
A. J. Moffat ◽  
J. P. Douglas ◽  
M. White ◽  
M. W. Spindler ◽  
C. Austin ◽  
...  

In this paper a creep deformation model has been developed for Type 321 stainless steel which has been based on a modified version of the creep model that is used in the French fast reactor design code RCC-MR. The model has been evaluated using: 1) constant load creep data covering the temperature range from 550°C to 650°C and 2) constant displacement, stress relaxation data obtained from creep-fatigue tests at 650°C. Samples in the heat-treatment conditions of solution-treated, aged, and simulated ‘heat affected zone’ have been assessed. The standard RCC-MR model was fitted to the constant load data and provided good predictions of forward creep. However, when this model was used to predict stress relaxation it was observed that the model significantly over predicted creep strain rates and therefore the level of stress drop during each cycle. During constant load tests the stress remains relatively constant (noting that true stress does increase a small amount prior to rupture). However, in relaxation tests the stress varies significantly over the dwell. Due to the poor predictions of stress relaxation it was hypothesised that the fitted model did not capture the stress dependence of creep appropriately. The RCC-MR model was therefore modified to include a primary and secondary threshold stress term that is a function of the accumulated creep strain. This work indicates that the RCC-MR model, modified to include threshold stresses, can be used to provide good predictions of both forward creep and stress relaxation in Type 321 stainless steel. Further work is required to validate this model on stress relaxation data at additional temperatures and lower start of dwell stresses.


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