Filling ratio optimization for high performance nanoengineered copper-water heat pipes.

2021 ◽  
pp. 1-28
Author(s):  
Ahmed A. Abdulshaheed ◽  
Pengtao Wang ◽  
Guanghan Huang ◽  
Yueyang Zhao ◽  
Chen Li
Keyword(s):  
Heat Pipe ◽  
High Performance ◽  
Oxide Coating ◽  
Filling Ratio ◽  
Working Fluid ◽  
Outer Diameter ◽  
Optimum Configuration ◽  
Copper Water ◽  
Copper Pipe ◽  
Inclination Angles

Abstract This experimental test investigates the effect of filling ratio and inclination angle on the thermal performance of a nanoengineered copper-water heat pipe. A hydrophilic copper oxide coating (CuO) is synthesized and integrated on the inner wall of the evaporation section of the heat pipe. The heat pipe is fabricated from an inner grooved copper pipe with dimensions of 12.7 mm outer diameter, 11 mm inner diameter, and 440 mm length. Ultra-filtered deionized (DI) water is used as working fluid. Four different filling ratios (FR) of DI water 3%, 5%, 10%, and 15% are investigated to determine the optimum configuration. All samples are tested at various inclination angles and working loads. Experimental results show that the optimum filling ratio is the 5% FR, which was indicated by the lowest thermal resistance of 0.019 K/W.

Experimental Investigation on Thermal Performance of Flat Plate Heat Pipe with Intersected Micro-Grooves

2013 ◽  
Vol 772 ◽  
pp. 480-486 ◽  
Author(s):  
Chen Wang ◽  
Zhong Liang Liu ◽  
Guang Meng Zhang
Keyword(s):  
Thermal Resistance ◽  
Flat Plate ◽  
Heat Pipe ◽  
Thermal Performance ◽  
Radial Direction ◽  
Filling Ratio ◽  
Working Fluid ◽  
Plate Heat ◽  
Inclination Angles ◽  
Flat Plate Heat Pipe

A copper-water flat plate heat pipe with intersected micro-grooves was developed for cooling electronic devices in this paper. The effects of heat flux, working fluid filling ratio and inclination angles on thermal performance of the flat plate heat pipe was tested and investigated. The laboratory tests show the optimal filling ratio of the heat pipe is about 65%. Excellent thermal performance is also observed in unfavorable titled positions including vertical and anti-gravity orientation at 65%. The smallest overall thermal resistance is obtained in horizontal position and the maximal thermal resistance is observed in vertical position. The influence of inclination angles on thermal performance of the heat pipe in both axial direction and radial direction is also investigated. As the heat pipe is tilted, the ability of temperature leveling in radial direction is enhanced, nevertheless, the capacity of heat transfer in radial direction decreased at the same time.

scholarly journals Thermal and Flow Characteristics in a Concentric Annular Heat Pipe Heat Sink

Energies ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 5282
Author(s):  
Eui-Hyeok Song ◽  
Kye-Bock Lee ◽  
Seok-Ho Rhi ◽  
Kibum Kim
Keyword(s):  
Heat Pipe ◽  
Heat Sink ◽  
Flow Characteristics ◽  
Filling Ratio ◽  
Working Fluid ◽  
Internal Working ◽  
Flow Configurations ◽  
Air Flow Velocity ◽  
Different Diameters ◽  
Pipe Heat

A concentric annular heat pipe heat sink (AHPHS) was proposed and fabricated to investigate its thermal behavior. The present AHPHS consists of two concentric pipes of different diameters, which create vacuumed annular vapor space. The main advantage of the AHPHS as a heat sink is that it can largely increase the heat transfer area for cooling compared to conventional heat pipes. In the current AHPHS, condensation takes place along the whole annular space from the certain heating area as the evaporator section. Therefore, the whole inner space of the AHPHS except the heating area can be considered the condenser. In the present study, AHPHSs of different diameters were fabricated and studied experimentally. Basic studies were carried out with a 50 mm-long stainless steel AHPHS with diameter ratios of 1.1 and 1.3 and the same inner tube diameter of 76 mm. Several experimental parameters such as volume fractions of 10–70%, different air flow velocity, flow configurations, and 10–50 W heat inputs were investigated to find their effects on the thermal performance of an AHPHS. Experimental results show that a 10% filling ratio was found to be the optimum charged amount in terms of temperature profile with a low heater surface temperature and water as the working fluid. For the methanol, a 40% filling ratio shows better temperature behavior. Internal working behavior shows not only circular motion but also 3-D flow characteristics moving in axial and circular directions simultaneously.

Experimental Investigation of Thermal Conduction Performance on Silicon-Based Micro Flat Heat Pipe

2015 ◽  
Vol 645-646 ◽  
pp. 1032-1037
Author(s):  
Cong Ming Li ◽  
Yi Luo ◽  
Chuan Peng Zhou ◽  
Liang Liang Zou ◽  
Xiao Dong Wang ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Heat Pipe ◽  
Effective Thermal Conductivity ◽  
Thermal Performance ◽  
Axial Direction ◽  
Filling Ratio ◽  
Parallel Structure ◽  
Working Fluid ◽  
Vacuum Degree ◽  
Structure Dimension

There are several factors that affect heat transfer of heat pipe, for example, structure dimension, filling ratio and vacuum degree of charging. This paper studied the thermal conductivity of micro flat heat pipes (MFHPs) with different structure dimension and with different filling ratio, when the charging vacuum degree of MFHP was decided. When electric power was 2W or 4W, MFHPs with parallel grooves and nonparallel grooves, charged by working fluid with different filling ratio, were carried out. And the filling ratio is 30%, 40% and 50%, respectively. The better thermal performance of MFHP can be evaluated by lower thermal resistance and higher effective thermal conductivity. The experiment results show that MFHP has the highest effective thermal conductivity when the filling ratio is 40%; and the thermal performance of MFHP with nonparallel structure in axial direction is better than that of MFHP with parallel structure.

scholarly journals Experimental Investigation of the Thermal Performance of a Wickless Heat Pipe Operating with Different Fluids: Water, Ethanol, and SES36. Analysis of Influences of Instability Processes at Working Operation Parameters

Energies ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 80 ◽  
Author(s):  
Rafal Andrzejczyk
Keyword(s):  
Heat Pipe ◽  
Input Power ◽  
Liquid Pool ◽  
Filling Ratio ◽  
Working Fluid ◽  
Operating Pressure ◽  
Two Phase ◽  
Condenser Section ◽  
Transfer Resistance ◽  
Working Fluids

In this study, the influences of different parameters on performance of a wickless heat pipe have been presented. Experiments have been carried out for an input power range from 50 W to 300 W, constant cooling water mass flow rate of 0.01 kg/s, and constant temperature at the inlet to condenser of 10 °C. Three working fluids have been tested: water, ethanol, and SES36 (1,1,1,3,3-Pentafluorobutane) with different filling ratios (0.32, 0.51, 1.0). The wall temperature in different locations (evaporation section, adiabatic section, and condenser section), as well as operating pressure inside two phase closed thermosyphon have been monitored. The wickless heat pipe was made of 0.01 m diameter copper tube, which consists of an evaporator, adiabatic, and condensation sections with the same length (0.4 m). For all working fluids, a dynamic start-up effect caused by heat conduction towards the liquid pool was observed. Only the thermosyphon filled with SES36 was observed to have operation limitation caused by achieving the boiling limit in TPCTs (two-phase closed thermosyphons). The geyser boiling effect has been observed only for thermosyphon filled with ethanol and for a high filling ratio. The performance of the thermosyphon determined the form of the heat transfer resistance of the TPCT and it was found to be dependent of input power and filling ratio, as well as the type of working fluid and AR (aspect ratio). Comparison with other authors would seem to indicate that lower AR results in higher resistance; however, the ratio of condenser section length to inside diameter of pipe is also a very important parameter. Generally, performance of the presented thermosyphon is comparable to other constructions.

Experimental Study on Applied Thin Vapor Chamber and Embedded Heat Pipe Heat Sinks

2009 ◽  
Author(s):  
Garrett A. Glover ◽  
Yongguo Chen ◽  
Annie Luo ◽  
Herman Chu
Keyword(s):  
Heat Pipe ◽  
Heat Sink ◽  
High Performance ◽  
Structural Integrity ◽  
Heat Pipes ◽  
Electronic Cooling ◽  
Working Fluid ◽  
Vapor Chamber ◽  
Trade Offs ◽  
Pipe Heat

The current work is a survey of applied applications of passive 2-phase technologies, such as heat pipe and vapor chamber, in heat sink designs with thin base for electronic cooling. The latest improvements of the technologies and manufacturing processes allow achievable heat sink base thickness of 3 mm as compared to around 5 mm previously. The key technical challenge has been on maintaining structural integrity for adequate hollow space for the working fluid vapor in order to retain high performance while reducing the thickness of the overall vapor chamber or flattened heat pipe. Several designs of thin vapor chamber base heat sink and embedded heat pipe heat sink from different vendors are presented for a moderate power density application of a 60 W, 13.2 mm square heat source. Numerous works have been published by both academia and commercial applications in studying the fundamental science of passive 2-phase flow technologies; their performance has been compared to solid materials, like aluminum and copper. These works have established the merits of using heat pipes and vapor chambers in electronic cooling. The intent of this paper is to provide a methodical approach to help to accelerate the process in evaluating the arrays of different commercial designs of these devices in our product design cycle. In this paper, the trade-offs between the different types of technologies are discussed for parameters such as performance advantages, physical attributes, and some cost considerations. This is a bake-off evaluation of the complete heat sink solutions from the various vendors and not a fundamental research of vapor chambers and heat pipes — for that, it is best left to the vendors and universities.

An Experimental Study of Micro Radially Rotating Heat Pipes With Water as the Working Fluid

2008 ◽  
Author(s):  
Yiding Cao ◽  
Jian Ling
Keyword(s):  
Heat Pipe ◽  
Thermal Conductance ◽  
Heat Pipes ◽  
Working Fluid ◽  
Rotating Speed ◽  
Copper Water ◽  
High Pressure Compressor ◽  
Potential Applications ◽  
Inner Diameter ◽  
Pressure Compressor

In this study, three copper-water rotating heat pipes having inner diameters of 1.5, 2, and 3 mm, respectively, are fabricated and tested. The effectiveness of the copper-water heat pipe is first validated by comparing its performance with that of a copper bar having the same inner and outer diameters. The heat pipes are then tested to prove their reliability, high effective thermal conductance, and critical working limitation. The experimental data shows that the critical limitation may be reached when the inner diameter of the heat pipe is below 1.5 mm under the condition of a low rotating speed. The tests of these water heat pipes could also explore potential applications of radially rotating heat pipes in disks/blades of a high-pressure compressor.

Study on Heat Transfer Characteristics of Loop Heat Pipe for Solar Collector

2012 ◽  
Author(s):  
Shota Sato ◽  
Shigeki Hirasawa ◽  
Tsuyoshi Kawanami ◽  
Katsuaki Shirai
Keyword(s):  
Heat Transfer ◽  
Heat Pipe ◽  
Heat Transfer Rate ◽  
Solar Collector ◽  
Transfer Rate ◽  
Thermal Conductance ◽  
Filling Ratio ◽  
Working Fluid ◽  
Loop Heat Pipe ◽  
Single Tube

We experimentally study the thermal conductance of single-tube and loop heat pipes for a solar collector. The evaporator of the heat pipe is 1 m long, 6 mm in diameter and has 30° inclination. The thermal conductance is defined as the heat transfer rate divided by the temperature difference between the evaporator-wall and the condenser-wall. Effects of heat transfer rate, saturation temperature of the working fluid, liquid filling ratio, inclination angle, and position of the evaporator on the thermal conductance are examined. We found that the thermal conductance of the 30°-inclined loop heat pipe with an upper-evaporator is 40–50 (W/K), which is 1.8 times higher than that of the vertical loop type and 3 times higher than that of the single-tube type. Thus, the inclined loop heat pipe is preferable for a solar collector. There is an optimum liquid filling ratio. When the liquid filling ratio is too small, a dry-out portion appears in the evaporator. When the liquid filling ratio is too large, the liquid flows in the condenser to decrease heat transfer area. Also we numerically analyze the thermal conductance of a vertical loop heat pipe.

Experimental Investigation of Heat Transfer of Refrigerant Fluid Pulsating Heat Pipe

2017 ◽  
Vol 865 ◽  
pp. 137-142
Author(s):  
Somchai Maneewan ◽  
Chantana Punlek ◽  
Hoy Yen Chan ◽  
Atthakorn Thongtha
Keyword(s):  
Heat Transfer ◽  
Thermal Resistance ◽  
Heat Pipe ◽  
Temperature Difference ◽  
Heat Input ◽  
Filling Ratio ◽  
Working Fluid ◽  
Pulsating Heat Pipe ◽  
Filling Volume ◽  
Volume Filling

Heat transfer performances of a pulsating heat pipe (PHP) having internal and external diameter with 4.5 mm and 6 mm with various contents of refrigerant are experimentally investigated. The working fluid as R404A refrigerant was filled in the volume ratios from 0% to 80% and the heat input was controlled in the range from 10 W to 80 W. Obtained results exhibited the ability of R404A refrigerant can enhance the thermal performance in steady state condition. The average temperature difference of the evaporating section and condensing section in the 80% filling volume ratio decreased from 9.5 °C to 2.5 °C when the heating power increase from 10 W to 80 W. The thermal resistance of evaporator and condenser decreased with an increase of the heat input as well. For other filling volume ratios, the trend of temperature difference and thermal resistance was similar to that of the 80% volume filling ratio. Considering the same heat input, the highest heat transfer performance was found at the 80% volume filling ratio. Refrigerant with a relatively low dynamic consistency can lead to relatively high velocity in the PHP that can reduce the temperature difference between the evaporating section and condensing section.

Development of a Copper Heat Pipe with Axial Grooves Manufactured Using Wire Electrical Discharge Machining (Wire-EDM)

2015 ◽  
Vol 1120-1121 ◽  
pp. 1325-1329 ◽  
Author(s):  
Felipe B. Nishida ◽  
Larissa S. Marquardt ◽  
Valquíria Y.S. Borges ◽  
Paulo H.D. Santos ◽  
Thiago Antonini Alves
Keyword(s):  
Heat Pipe ◽  
Thermal Management ◽  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Average Diameter ◽  
Working Fluid ◽  
Outer Diameter ◽  
Wire Electrical Discharge Machining ◽  
Wire Edm ◽  
Heat Loads

In this research, a heat pipe with grooves was experimentally analyzed for the application in thermal management of electronic packaging. The heat pipe was produced by a copper tube with an outer diameter of 9.45 mm, length of 205 mm, and capillary structure composed by axial grooves with average diameter of 220 μm. The grooves were manufactured using wire electrical discharge machining (wire-EDM). The working fluid used was de-ionized water. The condenser was cooled by air forced convection and the evaporator was heated using an electrical resistor. This heat pipe was tested horizontally to increasing heat loads varying from 5 to 15 W. The experimental results showed that the heat pipe worked successfully.

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