The Influence of Mounting Compliance and Operating Conditions on the Radial Stiffness of Ball Bearings: Analytic and Test Results

Author(s):  
M. F. Butner ◽  
B. T. Murphy ◽  
R. A. Akian

Abstract Ball bearing stiffness is significantly affected by internal clearance as well as the nature of applied loads and bearing ring mounting compliance. Since their stiffnesses are key to rotor critical speeds, it is important to obtain the most accurate possible radial stiffness prediction for shaft bearings during the machine design analysis process. Quasi-static analysis of spring-preloaded ball bearings predicted reduced radial stiffness when the outer ring is permitted to tilt rather than being assumed restrained from angular deflection. This effect was confirmed experimentally by observing resonant frequencies of a rotor supported on ball bearings of varied internal clearance, mounted with and without spring preloading. Analytic predictions of bearing stiffness are given, and test results presented for comparison.

2018 ◽  
Vol 141 (3) ◽  
Author(s):  
Shengye Lin ◽  
Shuyun Jiang

This paper studies the stiffness characteristics of preloaded duplex angular contact ball bearings. First, a five degrees-of-freedom (5DOF) quasi-static model of the preloaded duplex angular contact ball bearing is established based on the Jones bearing model. Three bearing configurations (face-to-face, back-to-back, and tandem arrangements) and two preload mechanisms (constant pressure preload and fixed position preload) are included in the proposed model. Subsequently, the five-dimensional stiffness matrix of the preloaded duplex angular contact ball bearing is derived analytically. Then, an experimental setup is developed to measure the radial stiffness and the angular stiffness of duplex angular contact ball bearings. The simulated results match well with those from experiments, which prove the validity of the proposed model. Finally, the effects of bearing configuration, preload mechanism, and unloaded contact angle on the angular stiffness and the cross-coupling are studied systematically.


2019 ◽  
Vol 71 (9) ◽  
pp. 1116-1123 ◽  
Author(s):  
Vivek Bhardwaj ◽  
R.K. Pandey ◽  
V.K. Agarwal

Purpose The purpose of this paper is to develop an energy-efficient and dynamically improved thrust ball bearing using textured race. A texture has been used on the stationary race of the test bearing to conduct the long-duration experiment for exploring its tribological and vibrational behaviours under starved lubricating condition using micro size MoS2 blended grease. The performance behaviours of the textured race bearing have been compared with conventional bearing (i.e. having both races without textures) under the identical operating conditions for demonstrating the advantages of textured race. Design/methodology/approach Texture was created on stationary race of the test ball bearing (51308) using nano-second pulsed Nd: YAG laser. Performance parameters (frictional torque, temperature rise and vibrations) of textured ball bearings were measured under severe starved lubricating conditions for understanding the critical role of texture in the long duration of the test. S-type load cell and miniature accelerometer were used for measuring the frictional torque and vibration, respectively. Bulk temperature at stationary races (at the back side) of test bearings was measured in operating conditions using a non-contact infrared thermometer. Findings Significant reduction in frictional torque and decrease in amplitude of vibration with textured ball bearing were found even under the severe starved lubricating condition in comparison to conventional bearing. Originality/value There is dearth of research pertaining to the performance behaviours of ball bearings using textures on the races. Therefore, an attempt has been made in this study to explore the tribo-dynamic performance behaviours of a thrust ball bearing using a texture on its stationary race under severe starved lubricating condition for the longer duration of the test.


2004 ◽  
Vol 126 (1) ◽  
pp. 159-168 ◽  
Author(s):  
Hongqi Li ◽  
Yung C. Shin

This paper presents a new solution procedure for an integrated thermo-dynamic spindle model and validation results. Based on the model presented in Part 1 of this paper, a computer program has been developed to generate comprehensive solutions for high speed spindle-bearing systems, such as bearing stiffness, contact load and temperature, spindle dynamic characteristics and response, temperature distributions, and thermal expansions. The model and the solution procedure are modular such that solutions for different spindle set-ups can be easily generated by combining a given spindle model with different toolholder models. Validation test results for thermal and dynamic predictions are presented for four different spindle systems, including the thermal and dynamic validation tests on a specially constructed spindle testbed. The validation results show the model has accurate predictive capabilities for a wide range of operating conditions and various spindle designs.


Author(s):  
Wenwu Wu ◽  
Jun Hong ◽  
Xiaohu Li ◽  
Yang Li ◽  
Baotong Li

With the increasing demand of higher operating speed for bearing system, more challenges have been exposed on the maintaining of the bearing performance. Preloading is an effective method to handle these challenges. Traditionally, the preloading of bearing system has been applied by uniform approaches such as rigid preload and constant preload. However, this treatment may hardly deal with the optimization of preloading problem due to the non-uniformity of the bearing stiffness becomes more apparent under high-speed operating conditions. A novel and practical approach is therefore presented in this paper to incorporate the non-uniformity effect to improve the structural performance of bearing under actual operating conditions. Firstly, the critical relationship between the stiffness behaviour and the non-uniform preload is evaluated for bearing system. The stiffness problem of angular contact ball bearing system is then formulated analytically by Jones’ model. With this approach, boundary conditions are achieved to solve the local contact deformation and predict the bearing life under non-uniform preload. Finally, both the uniform preload and the non-uniform preload cases for bearing system are simulated under various operating conditions. Comparing with traditional methods, the proposed method can provide a better solution in both stiffness and life that will enable a designer to obtain a deep insight on the optimization of bearing system.


2019 ◽  
Vol 36 (1−2) ◽  
Author(s):  
Ratnesh Kumar Gupta ◽  
Vikas Rastogi ◽  
R C Singh ◽  
N Tandon

Lubricant (grease) is a vital requirement of ball bearing system. Grease not only protects ball bearing from wear and tear but performs various other functions that are essential for proper functioning of ball bearings. The lubricant (grease) under different conditions attains different properties which in turn affect the performance of the ball bearings. The effect of the condition of the lubricants on the performance of the ball bearings is well documented. the work reports about the investigation of ball bearing using shock pulse method by using two different instruments (Tester T2000 Model and Shock Pulse Meter 43A) of different operating conditions of ball bearing the condition such as used the quantity of grease as different percentage (0%, 25%, 50%, 75%, 100%) and bad quality grease (burn grease) at different rpm at a fixed load (10kg) and compare the normalized shock pulse value (dB) at different operating conditions. This method uses a piezo-electric accelerometer superimposed electrically as well as mechanically to about 32 kHz of resonant frequency. The result will help in bearing related to quantity as well as quality condition based maintenance choosing the optimum conditions for detecting the lubricant problem in ball bearing.


2021 ◽  
Vol 6 (4) ◽  
pp. 6-10
Author(s):  
Il'dar S. Barmanov

Results of ball bearing rings skew effect on radial stiffness factor are pre-sented in the paper. The effect of radial load on stiffness factor at change of angles of rings skew was evaluated. Significant influence of bearing rings skew on stiffness factor at small radial load values is noted.


Author(s):  
C. H. Chen ◽  
K. W. Wang ◽  
Y. C. Shin

Abstract Experimental evidence [Shin, 1992] has shown that the natural frequencies of high speed spindles with angular contact ball bearings decrease with increasing rotational speed. A recent study [Wang, et al., 1991] illustrated that this phenomenon is caused by stiffness change of the bearings. A simplified approximation was used in the analysis to examine the bearing radial stiffness at high speeds. While the investigation explained the experimental observations in a qualitative sense, the analytical results so far are not sufficient to quantitatively describe the spindle behavior under high speed operations due to the approximations made in the modeling process. This paper presents an integrated approach toward the modelling of flexible spindles with angular contact ball bearings from basic principles. The local dynamics of the bearings are coupled with the global shaft motion. The model derived includes both the longitudinal and transverse vibrations of the shaft interacting with the nonlinear bearings. The influences of shaft speed on the bearing stiffness matrix and the system frequencies have been studied. It is shown that the spindle dynamic behavior can vary substantially as speed increases due to the bearing gyroscopic moment and centrifugal force. These effects have been ignored in most of the previous spindle models. Lab tests were conducted to validate the model. The analytical predictions are quantitatively verified by the experimental results.


2011 ◽  
Vol 490 ◽  
pp. 257-264
Author(s):  
Andrzej Raczyński ◽  
Jaroslaw Kaczor

The paper presents the unusual question of determining the dependency between the radial strength applied to the thrust ball bearing against the radial displacement of one ring to another. Contrary to appearances, the shift may occur in a standard bearing system and consequently it may lead to its premature wear and tear. The article depicts a method of determining this dependency (called ‘radial stiffness’) and shows the examples of calculation results obtained through a special computer program.


Author(s):  
F. Bakhtiary-Nejad ◽  
A. H. Nayeb ◽  
S. E. Yeganeh

In this paper, existence of localized defects in a ball bearing has been diagnosed using vibration analysis. First, different kinds of faults which occur in ball bearings have been investigated. Then an analytical model has been proposed for determining the damaged ball bearing vibrations due to a localized defect. Also various methods of fault detection have been evaluated. Next, in order to examine the ball bearings, a testing set-up has been designed and constructed. Then by preparing a computer program, which calculates defect frequencies, some ball bearings have been tested. The test results were originally derived in time-domain. Then by using vibration analysis of healthy and damaged ball bearings in frequency-domain, a fault detection method for ball bearings has been proposed.


2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Bin Fang ◽  
Shaoke Wan ◽  
Jinhua Zhang ◽  
Jun Hong

Abstract The vibration induced by the varying compliance (VC) or the stiffness fluctuation of ball bearing plays a key role in the dynamic performance of the rotor system. The aim of this article is to study the stiffness fluctuation behaviors of ball bearing under different operating conditions. This article presents an improved mathematic model for ball bearing with wider applicability based on the new initial/reference position assumption and the ball-raceway contact/separation determination. The proposed model not only gets rid of the limitations of the raceway control hypothesis but also considers the space constraints of the cage on the balls. The advantages of the proposed model are presented through the typical working condition analysis, and the influences of the internal clearance on the stiffness and stiffness fluctuation of ball bearing under different operating conditions are given and discussed. The results show that bearing stiffness and stiffness fluctuation are determined by the external loads, rotating speeds, and internal clearances together, and properly increasing the axial load can effectively reduce the amplitudes and frequency components of the stiffness fluctuation. As an exploratory research work on the excitation source for the VC vibration of the bearing-rotor system, this article not only explains the complexity and diversity of the rotor VC vibration behavior from another side but also provides new ideas and important supplements for the rotor nonlinear analysis.


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