High-Reduction, High-Torque Gear Reducer Design Emphasizes Compactness

2003 ◽  
Author(s):  
Jim B. Surjaatmadja ◽  
James C. Tucker
Keyword(s):  
Fluid Flow ◽  
Gear Tooth ◽  
Planetary Gear ◽  
Reduction Gear ◽  
Multi Stage ◽  
Full Contact ◽  
High Reduction ◽  
High Torque ◽  
Standard Designs ◽  
Oilfield Equipment

The design of high-torque, high-reduction gear reducers often requires the use of multi-stage gearing, planetary gear systems, or both. Because these systems contain many independent parts, they often become bulky. When these systems will be used in downhole oilfield equipment, compactness can become a crucial factor. Moreover, downhole oilfield equipment generally requires that areas of the system be reserved to provide some fluid flow-path around the equipment. A unique gear reducer was designed to accommodate this need for compactness. The new reducer system consists of only four gears, two of which are built as a single part. All four gears are positioned roughly concentrically within a donut-like space, and the open center accommodates fluid flow. Unlike other gear reducer systems, this system employs not only a ratio (divisional) method, but also a unique subtraction method. Consequently, a reduction of more than 2000:1 is possible. With this radical design, conventional gear teeth cannot be used if good meshing is desired. Subsequently, a special gear tooth shape was designed to provide surface contact between the teeth. With this special shape, full contact of more than 30% of the teeth can be achieved, compared to one or two teeth in standard designs. Thus, the new system also improves load-transmitting capacity. In this paper, the design of the new gear reducer is discussed in detail. A specific application in which high-pressure, sand-laden slurry is pumped through the center of this gear reducer is also discussed.

scholarly journals Sensor-Less and Control-Less Underactuated Grippers With Pull-In Mechanisms for Grasping Various Objects

2021 ◽  
Vol 8 ◽  
Author(s):  
Atsushi Kakogawa ◽  
Yuki Kaizu ◽  
Shugen Ma
Keyword(s):  
Design Methodology ◽  
Control Valve ◽  
Planetary Gear ◽  
Dc Motor ◽  
Reduction Gear ◽  
Relief Valve ◽  
Pneumatic Actuators ◽  
Different Types ◽  
High Reduction ◽  
And Control

This paper proposes an underactuated grippers mechanism that grasps and pulls in different types of objects. These two movements are generated by only a single actuator while two independent actuators are used in conventional grippers. To demonstrate this principle, we have developed two kinds of gripper by different driving systems: one is driven by a DC motor with planetary gear reducers and another is driven by pneumatic actuators with branch tubes as a differential. Each pulling-in mechanism in the former one and the latter one is achieved by a belt-driven finger surface and a linear slider with an air cylinder, respectively. The motor-driven gripper with planetary gear reducers can pull-up the object after grasping. However, the object tends to fall when placing because it opens the finger before pushing out the object during the reversed movement. In addition, the closing speed and the picking-up speed of the fingers are slow due to the high reduction gear. To solve these drawbacks, a new pneumatic gripper by combining three valves, a speed control valve, a relief valve, and non-return valves, is proposed. The proposed pneumatic gripper is superior in the sense that it can perform pulling-up after grasping the object and opening the fingers after pushing-out the object. In the present paper, a design methodology of the different underactuated grippers that can not only grasp but also pull up objects is discussed. Then, to examine the performance of the grippers, experiments were conducted using various objects with different rigidity, shapes, size, and mass, which may be potentially available in real applications.

scholarly journals The Structure and Optimal Gear Tooth Profile Design of Two-Speed Transmission for Electric Vehicles

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3736
Author(s):  
Jae-Oh Han ◽  
Won-Hyeong Jeong ◽  
Jong-Seok Lee ◽  
Se-Hoon Oh
Keyword(s):  
Electric Vehicle ◽  
Electric Vehicles ◽  
Automobile Industry ◽  
Bending Strength ◽  
Gear Tooth ◽  
Planetary Gear ◽  
Maximum Speed ◽  
Compact Structure ◽  
Simple Method ◽  
Paris Climate Agreement

As environmental regulations have been strengthened worldwide since the Paris Climate Agreement, the automobile industry is shifting its production paradigm to focus on eco-friendly vehicles such as electric vehicles and hydrogen-battery vehicles. Governments are banning fossil fuel vehicles by law and expanding the introduction of green vehicles. The energy efficiency of electric vehicles that use a limited power source called batteries depends on the driving environment. Applying a two-speed transmission to an electric vehicle can optimize average speed and performance efficiency at low speeds, and achieve maximum speed with minimal torque at high speeds. In this study, a two-speed transmission for an electric vehicle has been developed, to be used in a compact electric vehicle. This utilizes a planetary gear of a total of three pairs, made of a single module which was intended to enable two-speed. The ring gear was removed, and the carrier was used in common. When shifting, the energy used for the speed change is small, due to the use of the simple method of fixing the sun gear of each stage. Each gear was designed by calculating bending strength and surface durability, using JGMA standards, to secure stability. The safety factor of the gears used in the transmission is as follows: all gears have been verified for safety with a bending strength of 1.2 or higher and a surface pressure strength of 1.1 or higher. The design validity of the transmission was verified by calculating the gear meshing ratio and the reference efficiency of the gear. The transmission to be developed through the research results of this paper has a simple and compact structure optimized for electric vehicles, and has reduced shift shock. In addition, energy can be used more efficiently, which will help improve fuel economy and increase drive range.

An analyzing method of coupled modes in multi-stage planetary gear system

2014 ◽  
Vol 15 (11) ◽  
pp. 2357-2366 ◽  
Author(s):  
Wei Sun ◽  
Xin Ding ◽  
Jing Wei ◽  
Xinglong Hu ◽  
Qingguo Wang
Keyword(s):  
Planetary Gear ◽  
Gear System ◽  
Coupled Modes ◽  
Multi Stage ◽  
Planetary Gear System

Investigation of Noise Features of Planetary Gear Trains Based on Human Aural Characteristic

2017 ◽  
Author(s):  
Masao Nakagawa ◽  
Dai Nishida ◽  
Deepak Sah ◽  
Toshiki Hirogaki ◽  
Eiichi Aoyama
Keyword(s):  
Gear Tooth ◽  
Structural Complexity ◽  
Planetary Gear ◽  
Transmission Error ◽  
Sound Level ◽  
Tooth Surface ◽  
Surface Error ◽  
Planetary Gear Trains ◽  
Tooth Stiffness ◽  
Gear Trains

Planetary gear trains (PGTs) are widely used in various machines owing to their many advantages. However, they suffer from problems of noise and vibration due to the structural complexity and giving rise to substantial noise, vibration, and harshness with respect to both structures and human users. In this report, the sound level from PGTs is measured in an anechoic chamber based on human aural characteristic, and basic features of sound are investigated. Gear noise is generated by the vibration force due to varying gear tooth stiffness and the vibration force due to tooth surface error, or transmission error (TE). Dynamic TE is considered to be increased because of internal and external meshing. The vibration force due to tooth surface error can be ignored owing to almost perfect tooth surface. A vibration force due to varying tooth stiffness could be a major factor.

Dynamics of the Gear Train Set in Wind Turbine

2011 ◽  
Vol 697-698 ◽  
pp. 701-705
Author(s):  
D.D. Ji ◽  
Y.M. Song ◽  
J. Zhang
Keyword(s):  
Wind Turbine ◽  
Dynamic Model ◽  
Harmonic Balance Method ◽  
Planetary Gear ◽  
Gear Train ◽  
Dynamic Responses ◽  
Multi Stage ◽  
Lumped Parameter ◽  
Cartesian Coordinate ◽  
The Impact

A lumped-parameter dynamic model for gear train set in wind turbine is proposed to investigate the dynamics of the speed-increasing gear box. The proposed model is developed in a universal Cartesian coordinate, which includes transversal and torsional deflections of each component, time-varying mesh stiffness, gear profile errors and external excitations. By solving the dynamic model, a modal analysis is performed. The results indicate that the modal properties of the multi-stage gear train in wind turbine are similar to those of a single-stage planetary gear set. A harmonic balance method (HBM) is used to obtain the dynamic responses of the gearing system. The responses give insight into the impact of excitations on the vibrations.

Design and Test of Differential Planetary Gear System for Open Rotor Power Gearbox

2013 ◽  
Author(s):  
Hideyuki Imai ◽  
Tatsuhiko Goi ◽  
Kenichi Kijima ◽  
Tooru Nishida ◽  
Hidenori Arisawa ◽  
...  
Keyword(s):  
Performance Test ◽  
High Efficiency ◽  
High Reliability ◽  
Gear Tooth ◽  
Planetary Gear ◽  
Design Concept ◽  
Gear System ◽  
Open Rotor ◽  
Planetary Gear System ◽  
Validation Tests

The open rotor engine is a next generation aero-engine that satisfies the demand for high fuel efficiency and low CO2 emission. A differential planetary gear system is incorporated in the open rotor engine to connect the turbine output shaft and fan rotors in order to counter-rotate the fan rotors as well as allow the turbine and fan rotors to operate at more efficient speeds. The open rotor gear system is required to have not only 20,000 hp high power transmission, but also an increasingly high efficiency, high reliability and light weight. To achieve these requirements, the following design works were conducted; (1) a low misalignment and lightweight carrier, (2) a flexible structure to absorb the displacement caused by the flight load, (3) an optimum gear tooth modification and (4) reduction of oil churning and windage losses. Also, extensive analyses and simulations such as lube oil flow CFD, FEA and tooth contact analysis were conducted. A full scale prototype gear system was manufactured and validation tests were conducted using a newly constructed test rig to validate the design concept. A slow roll test, rated performance test and efficiency test were conducted. And the design concept was found to be valid. This paper describes details of the prototype design and the results of the validation tests.

Epicyclic Gear Vibrations

1976 ◽  
Vol 98 (3) ◽  
pp. 811-815 ◽  
Author(s):  
M. Botman
Keyword(s):  
Natural Frequencies ◽  
Gear Tooth ◽  
Planetary Gear ◽  
Periodic Coefficients ◽  
Plane Vibration ◽  
Epicyclic Gear ◽  
Floquet’S Theory ◽  
Floquet's Theory

The natural frequenices of in-plane vibration of a single planetary gear stage are analyzed. The gear tooth stiffnesses are approximated as linear springs. The effect of planet pin stiffness on the natural frequencies is evaluated. Rotation of the carrier gives rise to a system with periodic coefficients which is solved by means of Floquet’s theory. The rotation of the carrier appears to suppress the nonaxisymmetric modes which are present in the system with nonrotating carrier.

The Dynamics Analysis of a Multi-Stage Hybrid Planetary Gearing

2012 ◽  
Vol 538-541 ◽  
pp. 2631-2635
Author(s):  
Xin Tan ◽  
Yao Li ◽  
Jun Jie Yang
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Gear Tooth ◽  
The Finite Element Method ◽  
Dynamics Model ◽  
Multi Stage ◽  
Body Dynamics ◽  
Multi Body ◽  
Rich Spectrum ◽  
Element Method

This paper introduces a complex multi-body dynamics model which is established to simulate the dynamic behaviors of a multi-stage hybrid planetary gearing based on the finite element method and the software ADAMS. The finite element method is used to introduce deformable ring-gears and sun-gears by using 3D brick units. A whole multi-body dynamics model is established in the software ADAMS. Mesh stiffness variation excitation and gear tooth contact loss are intrinsically considered. A rich spectrum of dynamic phenomena is shown in the multi-stage hybrid planetary gearing. The results show that the static strength of main parts of the gearing is strong enough and the main vibration and noises are excited by the dynamic mesh forces acting on the tooth of planet-gears and ring-gears.

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