The Process Capability Matrix: A Tool for Manufacturing Variation Analysis at the Systems Level

Author(s):  
Daniel D. Frey ◽  
Kevin N. Otto

Abstract This paper introduces the concept of a process capability matrix — an ordered set of dimensionless parameters that capture information on a manufacturing system’s response to noises. The matrix captures information on the magnitude of noise, sensitivity to noise, and tolerance to variation. Algorithms and equations are presented that use the matrix to compute the yield of a manufacturing system. The method proves to be accurate on real engineering problems for which existing techniques are inadequate due to statistical correlation among product acceptance criteria. The process capability matrix also proves useful in a new type of block diagram of production systems. The block diagrams are shown to be useful in evaluating the effectiveness of feedforward control strategies for variation reduction. An electronics assembly process serves as an example of the algorithms and their use in design decision making.

1999 ◽  
Vol 122 (3) ◽  
pp. 513-519 ◽  
Author(s):  
Daniel D. Frey ◽  
Kevin N. Otto ◽  
Joseph A. Wysocki

This paper introduces the concept of a process capability matrix—an ordered set of dimensionless parameters that capture information on a manufacturing system’s response to disturbances. The matrix is similar to the process capability indices Cp and Cpk, but is extended to multiple acceptance criteria and multiple causes of variation. Equations are presented that use the matrix to estimate yield in manufacture of products with multiple acceptance criteria. The surface mount of large body electronic packages serves as an example of the effectiveness of the process capability matrix as a tool for design decision making. [S1087-1357(00)01601-4]


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Divine Ekwem ◽  
Thomas A. Morrison ◽  
Richard Reeve ◽  
Jessica Enright ◽  
Joram Buza ◽  
...  

AbstractIn Africa, livestock are important to local and national economies, but their productivity is constrained by infectious diseases. Comprehensive information on livestock movements and contacts is required to devise appropriate disease control strategies; yet, understanding contact risk in systems where herds mix extensively, and where different pathogens can be transmitted at different spatial and temporal scales, remains a major challenge. We deployed Global Positioning System collars on cattle in 52 herds in a traditional agropastoral system in western Serengeti, Tanzania, to understand fine-scale movements and between-herd contacts, and to identify locations of greatest interaction between herds. We examined contact across spatiotemporal scales relevant to different disease transmission scenarios. Daily cattle movements increased with herd size and rainfall. Generally, contact between herds was greatest away from households, during periods with low rainfall and in locations close to dipping points. We demonstrate how movements and contacts affect the risk of disease spread. For example, transmission risk is relatively sensitive to the survival time of different pathogens in the environment, and less sensitive to transmission distance, at least over the range of the spatiotemporal definitions of contacts that we explored. We identify times and locations of greatest disease transmission potential and that could be targeted through tailored control strategies.


2021 ◽  
Author(s):  
Divine Ekwem ◽  
Thomas A. Morrison ◽  
Richard Reeve ◽  
Jessica Enright ◽  
Joram Buza ◽  
...  

Abstract In Africa, livestock are important to local and national economies, but their productivity is constrained by infectious diseases. Comprehensive information on livestock movements and contacts is required to devise appropriate disease control strategies; yet, understanding contact risk in systems where herds mix extensively, and where different pathogens can be transmitted at different spatial and temporal scales, remains a major challenge. We deployed Global Positioning System collars on cattle in 52 herds in a traditional agropastoral system in western Serengeti, Tanzania, to understand fine-scale movements and between-herd contacts, and to identify locations of greatest interaction between herds. We examined contact across spatiotemporal scales relevant to different disease transmission scenarios. Daily cattle movements increased with herd size and rainfall. Generally, contact was greatest away from households, during periods with low rainfall and in locations close to dipping points. We demonstrate how movements and contacts affect the risk of disease spread. For example, contact rate was relatively sensitive to the survival time of different pathogens in the environment, and less sensitive to transmission distance, at least over the range of values that we explored. We identify times and locations of greatest disease transmission potential and that could be targeted through tailored control strategies.


2012 ◽  
Vol 482-484 ◽  
pp. 1384-1389 ◽  
Author(s):  
Ling Gang Meng ◽  
Can Feng Fang ◽  
Peng Peng ◽  
Nai Pu Li ◽  
Qiong Zhu ◽  
...  

Microstructure evolution of Mg-5Gd-2Y-2Zn-0.5Zr alloy during high temperature heat-treatment at 500°C in the time range 10-70h was investigated. The results show that after adding the element Y, the as-cast Mg-5Gd-2Y-2Zn-0.5Zr alloy forms the Mg12Zn(Y,Gd) phase with 18R-LPSO structure at the grain boundary. During heat-treatment at 500°C, the stability of 18R-LPSO structure is weakened by Gd atoms, parts of LPSO phases dissolve gradually into the matrix with time prolonged and a new type Mg(Y,Gd)Zn phase come into being. LPSO phase in the grain boundary can ensure the ultimate tensile strength and elongation of the alloy, and effect of dissevering on the LPSO phase by Mg(Gd,Y)Zn phase results the decrease of UTS and elongation.


2012 ◽  
Vol 3 (1) ◽  
pp. 3-12 ◽  
Author(s):  
Y. Masuda ◽  
T. Zendo ◽  
K. Sonomoto

Bacteriocins are antimicrobial peptides that are ribosomally synthesised by bacteria. Bacteriocins produced by Gram-positive bacteria, including lactic acid bacteria, are under focus as the next generation of safe natural biopreservatives and as therapeutic alternatives to antibiotics. Recently, two novel types of non-lantibiotic class II bacteriocins have been reported with unique characteristics in their structure and biosynthesis mechanism. One is a circular bacteriocin that contains a head-to-tail structure in the mature form, and the other is a leaderless bacteriocin without an N-terminal extension in the precursor peptide. A circular structure can provide the peptide with remarkable stability against various stresses; indeed, circular bacteriocins are known to possess higher stability than general linear bacteriocins. Leaderless bacteriocins are distinct from general bacteriocins, because they do not contain N-terminal leader sequences, which are responsible for the recognition process during secretion and for inactivation of bacteriocins inside producer cells. Leaderless bacteriocins do not require any post-translational processing for activity. These two novel types of bacteriocins are promising antimicrobial compounds, and their biosynthetic mechanisms are expected to be applied in synthetic biology to design new peptides and for new mass production systems. However, many questions remain about their biosynthesis. In this review, we introduce recent studies on these types of bacteriocins and their potential to open a new world of antimicrobial peptides.


2020 ◽  
Vol 12 (3) ◽  
pp. 168781402091296 ◽  
Author(s):  
Yuan-yuan Ren ◽  
Jie Wang ◽  
Xue-lian Zheng ◽  
Qi-chao Zhao ◽  
Jia-lei Ma ◽  
...  

Performance evaluation is a necessary stage in development of tracking control strategy of autonomous vehicle system, which determines the scope of application and promotes further improvement. At present, most of the tracking control strategies include performance evaluation. However, performance evaluation criteria differ from work to work, lacking comprehensive evaluation system. This article proposes a multidimensional integrated tracking control evaluation system based on subjective and objective weighting, taking into account the tracking accuracy, driving stability, and ride comfort. Through the co-simulation of CarSim and Simulink, qualitative analysis and quantitative analysis based on multidimensional evaluation system of five coupled longitudinal and lateral control strategies (lateral: pure pursuit feedforward control, dynamic-model-based optimal curvature control (dynamic feedforward control), Stanley feedback control, kinematics feedback control, and dynamic feedback control; longitudinal: the incremental proportion–integration–differentiation control) under typical operating conditions are carried out to analyze the operating range and robustness of each tracking control strategy. The results show that the Stanley tracking control strategy and the dynamic feedback tracking control strategy have a wide range of applications and robustness. The consistency of qualitative analysis results and the quantitative analysis results verify the validity and feasibility of the evaluation system.


Water ◽  
2019 ◽  
Vol 11 (5) ◽  
pp. 1100 ◽  
Author(s):  
Ya-Wen Wang ◽  
Hua Li ◽  
You Wu ◽  
Yun Cai ◽  
Hai-Liang Song ◽  
...  

Rural runoff with abundant nutrients has become a great threat to aquatic environment. Hence, more and more attention has been focused on nutrients removal. In this study, an improved aerobic/anaerobic/aerobic three-stage water spinach constructed wetland (O-A-O-CW) was used to improve the removal of nitrogen and phosphorus of rural runoff. The removal rate of the target pollutants in O-A-O-CW was compared with the common matrix flow wetland as well as the no-plant wetland. The results showed that the O-A-O-CW significantly increased the chemical oxygen demand, total phosphorus, ammonium-nitrogen, nitrate, and total nitrogen removal rate, and the corresponding removal rate was 55.85%, 81.70%, 76.64%, 89.78%, and 67.68%, respectively. Moreover, the best hydraulic condition of the wetland, including hydraulic retention time and hydraulic loading, was determined, which were 2 days and 0.45 m3·m−2·day−1, respectively. Furthermore, the removal mechanism of the constructed wetland was thoroughly studied, which included the adsorption of nitrogen and phosphorus by the matrix and water spinach, and the nitrification and denitrification by the bacteria. The results demonstrated that the mechanisms of nitrogen removal in the new type wetland were principally by the nitrification and denitrification process. Additionally, adsorption and precipitation by the matrix are mainly responsible for phosphorus removal. These results suggested that the new O-A-O-CW can efficiently removal nutrients and enhance the water quality of the rural runoff.


2010 ◽  
Vol 24 (15n16) ◽  
pp. 2459-2465 ◽  
Author(s):  
R. J. T. LIN ◽  
D. BHATTACHARYYA ◽  
S. FAKIROV

The concept of microfibrillar composite (MFC) has been used to create a new type of polymer composites, in which the reinforcing microfibrils are loaded with carbon nanotubes (CNT). Polyamide 66 (PA66) has been melt blended with polypropylene in a twin screw extruder with and without CNT, and thereafter cold drawn to create a fibrillar state as well as to align the CNT in the PA66 microfibrils. The drawn bristles were compression moulded at 180°C to prepare MFC plates. The scanning electron microscope (SEM) observations indicate near perfect distribution of CNT in the reinforcing PA66 microfibrils. Although the fibrillated PA66 is able to improve the tensile stiffness and strength as expected from the MFC structure, the incorporation of CNT does not exhibit any further enhancing effect. It rather adversely affects the mechanical properties due to poor interface adhesion between the matrix and the reinforcing microfibrils with the presence of CNT, as demonstrated by SEM. However, the resulting highly aligned CNT within the MFC are expected to affect the physical and functional properties of these composites.


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