Investigating the Influence of Design Parameters on the Fluid-Structure Interaction in Fast Switching Valves

2021 ◽  
Author(s):  
Henrik C. Pedersen ◽  
Torben O. Andersen ◽  
Niels C. Bender

Abstract When considering digital displacement machines, one of the key elements are the fast switching valves. However, the dynamic requirements and conflicting design objectives mean that designing these fast-switching valves is a complex process, which pushes the technology to the limit. Optimization approaches are therefore required just to find feasible and, secondly, optimal solutions. However, dynamic CFD simulation is required to accurately describe dynamic fluid effects as fluid stiction, -drag and -end damping. This limits the possibilities to use optimization approaches due to the computational burden imposed, the need for dynamic mesh generation, and the design parameterization. Hence, this paper investigates analytical approximations and the error size introduced by simplifying dynamic fluid friction effects into a lumped parameter form. Specifically, the article presents a comprehensive parameter study of selected design parameters’ influence on the fluid forces in fast switching annulus valves, based on both analytical expressions and results derived from dynamic CFD simulations. The focus is primarily on describing the effects and size of the flow forces resulting from changes in parametric design parameters that influence the flow geometry. The results reveal a fair correlation between the fluid force predicted by the rapidly executable lumped model and the CFD model.

Author(s):  
Joseph A. Donndelinger ◽  
Peter A. Fenyes

A suite of math-based marketing and financial tools has been deployed and exercised within an automated, multidisciplinary parametric design framework. This suite of tools includes a market share estimator based on Cook’s S-Model, a Technical Cost Model for estimating the variable and fixed costs of the vehicle’s body system, a database of cost estimates for other vehicle systems, and a profit estimator developed from a standard accounting template. Development of the S-Model market share estimator included completion of a Demand-Price analysis for the midsize sedan segment and collection of publicly available value curves predominantly covering the powertrain performance and interior roominess disciplines. A flexible input-output interface was developed for the Technical Cost Model to provide a means of propagating changes in body design parameters throughout the framework. A series of exercises including analysis of a baseline vehicle, optimization of a hypothetical vehicle concept for net income, and a hypothetical architectural parameter study were conducted to demonstrate the capabilities of a multidisciplinary parametric design framework enabled with marketing and financial tools. These exercises demonstrate that existing engineering and business discipline tools can effectively interoperate to design for profitability in a multidisciplinary parametric design environment. They also illustrate several key challenges in automated design for profitability, such as those encountered in defining the role of price as a design variable in a tightly coupled design-for-profit system and in generating cost estimates using a continuously variable design representation.


2021 ◽  
pp. 0309524X2110039
Author(s):  
Amgad Dessoky ◽  
Thorsten Lutz ◽  
Ewald Krämer

The present paper investigates the aerodynamic and aeroacoustic characteristics of the H-rotor Darrieus vertical axis wind turbine (VAWT) combined with very promising energy conversion and steering technology; a fixed guide-vanes. The main scope of the current work is to enhance the aerodynamic performance and assess the noise production accomplished with such enhancement. The studies are carried out in two phases; the first phase is a parametric 2D CFD simulation employing the unsteady Reynolds-averaged Navier-Stokes (URANS) approach to optimize the design parameters of the guide-vanes. The second phase is a 3D CFD simulation of the full turbine using a higher-order numerical scheme and a hybrid RANS/LES (DDES) method. The guide-vanes show a superior power augmentation, about 42% increase in the power coefficient at λ = 2.75, with a slightly noisy operation and completely change the signal directivity. A remarkable difference in power coefficient is observed between 2D and 3D models at the high-speed ratios stems from the 3D effect. As a result, a 3D simulation of the capped Darrieus turbine is carried out, and then a noise assessment of such configuration is assessed. The results show a 20% increase in power coefficient by using the cap, without significant change in the noise signal.


Author(s):  
Zijian Guo ◽  
Tanghong Liu ◽  
Wenhui Li ◽  
Yutao Xia

The present work focuses on the aerodynamic problems resulting from a high-speed train (HST) passing through a tunnel. Numerical simulations were employed to obtain the numerical results, and they were verified by a moving-model test. Two responses, [Formula: see text] (coefficient of the peak-to-peak pressure of a single fluctuation) and[Formula: see text] (pressure value of micro-pressure wave), were studied with regard to the three building parameters of the portal-hat buffer structure of the tunnel entrance and exit. The MOPSO (multi-objective particle swarm optimization) method was employed to solve the optimization problem in order to find the minimum [Formula: see text] and[Formula: see text]. Results showed that the effects of the three design parameters on [Formula: see text] were not monotonous, and the influences of[Formula: see text] (the oblique angle of the portal) and [Formula: see text] (the height of the hat structure) were more significant than that of[Formula: see text] (the angle between the vertical line of the portal and the hat). Monotonically decreasing responses were found in [Formula: see text] for [Formula: see text] and[Formula: see text]. The Pareto front of [Formula: see text] and[Formula: see text]was obtained. The ideal single-objective optimums for each response located at the ends of the Pareto front had values of 1.0560 for [Formula: see text] and 101.8 Pa for[Formula: see text].


2013 ◽  
Vol 791-793 ◽  
pp. 799-802
Author(s):  
Ya Ping Wang ◽  
H.R. Shi ◽  
L. Gao ◽  
Z. Wang ◽  
X.Y. Jia ◽  
...  

With the increasing of the aging of population all over the world, and With the inconvenience coming from diseases and damage, there will be more and more people using the wheelchair as a tool for transport. When it cant be short of the wheelchair in the daily life, the addition of the function will bring the elevation of the quality of life for the unfortunate. Staring with this purpose, the research designs a pickup with planetary bevel gear for the wheelchair. After determining the basic function of the wheelchair aids, the study determines the design parameters by using the knowledge of parametric design and completes the model for the system with Pro/E, on the other hand, it completes key components optimization analysis which is based on genetic algorithm optimization.


Author(s):  
Myung-Jin Choi ◽  
Min-Geun Kim ◽  
Seonho Cho

We developed a shape-design optimization method for the thermo-elastoplasticity problems that are applicable to the welding or thermal deformation of hull structures. The point is to determine the shape-design parameters such that the deformed shape after welding fits very well to a desired design. The geometric parameters of curved surfaces are selected as the design parameters. The shell finite elements, forward finite difference sensitivity, modified method of feasible direction algorithm and a programming language ANSYS Parametric Design Language in the established code ANSYS are employed in the shape optimization. The objective function is the weighted summation of differences between the deformed and the target geometries. The proposed method is effective even though new design variables are added to the design space during the optimization process since the multiple steps of design optimization are used during the whole optimization process. To obtain the better optimal design, the weights are determined for the next design optimization, based on the previous optimal results. Numerical examples demonstrate that the localized severe deviations from the target design are effectively prevented in the optimal design.


Author(s):  
Markus Waesker ◽  
Bjoern Buelten ◽  
Norman Kienzle ◽  
Christian Doetsch

Abstract Due to the transition of the energy system to more decentralized sector-coupled technologies, the demand on small, highly efficient and compact turbines is steadily growing. Therefore, supersonic impulse turbines have been subject of academic research for many years because of their compact and low-cost conditions. However, specific loss models for this type of turbine are still missing. In this paper, a CFD-simulation-based surrogate model for the velocity coefficient, unique incidence as well as outflow deviation of the blade, is introduced. This surrogate model forms the basis for an exemplary efficiency optimization of the “Colclough cascade”. In a first step, an automatic and robust blade design methodology for constant-channel blades based on the supersonic turbine blade design of Stratford and Sansome is shown. The blade flow is fully described by seven geometrical and three aerodynamic design parameters. After that, an automated numerical flow simulation (CFD) workflow for supersonic turbine blades is developed. The validation of the CFD setup with a published supersonic axial turbine blade (Colclough design) shows a high consistency in the shock waves, separation zones and boundary layers as well as velocity coefficients. A design of experiments (DOE) with latin hypercube sampling and 1300 sample points is calculated. This CFD data forms the basis for a highly accurate surrogate model of supersonic turbine blade flow suitable for Mach numbers between 1.1 and 1.6. The throat-based Reynolds number is varied between 1*104 and 4*105. Additionally, an optimization is introduced, based on the surrogate model for the Reynolds number and Mach number of Colclough and no degree of reaction (equal inlet and outlet static pressure). The velocity coefficient is improved by up to 3 %.


2021 ◽  
Author(s):  
Sebastian F. Riebl ◽  
Christian Wakelam ◽  
Reinhard Niehuis

Abstract Turbine Vane Frames (TVF) are a way to realize more compact jet engine designs. Located between the high pressure turbine (HPT) and the low pressure turbine (LPT), they fulfill structural and aerodynamic tasks. When used as an integrated concept with splitters located between the structural load-bearing vanes, the TVF configuration contains more than one type of airfoil with sometimes pronouncedly different properties. This system of multidisciplinary demands and mixed blading poses an interesting opportunity for optimization. Within the scope of the present work, a full geometric parameterization of a TVF with splitters is presented. The parameterization is chosen as to minimize the number of parameters required to automatically and flexibly represent all blade types involved in a TVF row in all three dimensions. Typical blade design parameters are linked to the fourth order Bézier-curve controlled camber line-thickness parameterization. Based on conventional design rules, a procedure is presented, which sets the parameters within their permissible ranges according to the imposed constraints, using a proprietary developed code. The presented workflow relies on subsequent three dimensional geometry generation by transfer of the proposed parameter set to a commercially available CAD package. The interdependencies of parameters are discussed and their respective significance for the adjustment process is detailed. Furthermore, the capability of the chosen parameterization and adjustment process to rebuild an exemplary reference TVF geometry is demonstrated. The results are verified by comparing not only geometrical profile data, but also validated CFD simulation results between the rebuilt and original geometries. Measures taken to ensure the robustness of the method are highlighted and evaluated by exploring extremes in the permissible design space. Finally, the embedding of the proposed method within the framework of an automated, gradient free numerical optimization is discussed. Herein, implications of the proposed method on response surface modeling in combination with the optimization method are highlighted. The method promises to be an option for improvement of optimization efficiency in gradient free optimization of interdependent blade geometries, by a-priori excluding unsuitable blade combinations, yet keeping restrictions to the design space as limited as possible.


Author(s):  
Eveliina Takasuo

In severe accident management, the ability to predict pressure and thermal loads resulting from hydrogen combustion is important since they may threaten containment integrity. In computational modeling, different combustion regimes have to be accounted for and state-of-the-art techniques developed for reliable analysis. In the present study, the focus is on computational fluid dynamics code validation for reactive flows in the detonation regime. The FLAME hydrogen combustion test F-19 performed at the Sandia National Laboratories has been simulated by using the gas detonation model implemented in the TONUS CFD code which is developed by CEA and IRSN (France). In this model the reactive Euler equations are solved and the reaction rate is obtained by the Arrhenius global rate equation. Several simulations were run in order to examine the effect of modifying the parameters of the chemistry model. A mesh convergence study was performed for the purpose of finding out the necessary mesh resolution which could capture the detonation propagation with adequate accuracy. In addition, Chapman-Jouguet post-shock equilibrium conditions and the ZND detonation structure for the present gas mixture were examined by chemical kinetics calculations. The CFD simulation results were compared to the test results and the Chapman-Jouguet post-shock conditions. It was observed that the computational results differ from the C-J results with the C-J velocity being slightly exceeded. The model parameter study showed that it is not possible to significantly affect the flame propagation by adjusting the model parameters.


2020 ◽  
Author(s):  
Michael McGeehan ◽  
Peter Adamczyk ◽  
Kieran Nichols ◽  
Michael Hahn

INTRODUCTION: Passive energy storage and return (ESR) feet are the current performance standard in lower limb prostheses. A recently developed semi-active variable-stiffness foot (VSF) prosthesis balances the simplicity of a passive ESR device with the adaptability of a powered design. The purpose of this study was to model and simulate the ESR properties of the VSF prosthesis. METHODS: The ESR properties of the VSF were modeled as a lumped parameter overhung beam. The overhung length is variable, allowing the model to exhibit variable ESR stiffness. Foot-ground contact was modeled using sphere-to-plane contact models. Contact parameters were optimized to represent the geometry and dynamics of the VSF and its foam base. Static compression tests and gait were simulated. Simulation outcomes were compared to corresponding experimental data. RESULTS: Stiffness of the model matched that of the physical VSF (R2: 0.98, RMSE: 1.37 N/mm). Model-predicted resultant ground reaction force (GRFR) matched well under optimized parameter conditions (R2: 0.98, RMSE: 5.3% body weight,) and unoptimized parameter conditions (R2: 0.90, mean RMSE: 13% body weight). Anterior-posterior center of pressure matched well with R2 > 0.94 and RMSE < 9.5% foot length in all conditions. CONCLUSIONS: The ESR properties of the VSF were accurately simulated under benchtop testing and dynamic gait conditions. These methods may be useful for predicting GRFR arising from gait with novel prostheses. Such data are useful to optimize prosthesis design parameters on a user-specific basis.


Author(s):  
Von-Wun Soo ◽  
Tse-Ching Wang

A framework IPD (Iterative Parametric Design) is proposed to assist the iterative parametric mechanical design process. To effectively find a set of satisfiable values for the design parameters the key is to find good heuristics to adjust or tune the parametric values resulting from previous design iterations. We propose that heuristics can come from two aspects by both qualitative and quantitative reasoning. Qualitative reasoning, based on confluences, provides global control over the feasible directions of variable adjustments, while quantitative reasoning, based on the dependency network and perturbation analysis, can be used to propose actual quantity of local variable adjustments. We used the design of a helical compression spring as an example to illustrate the performance of IPD system. We show that IPD can often find a solution faster than those without guidance of qualitative and quantitative reasoning.


Sign in / Sign up

Export Citation Format

Share Document