Modelling a New Three-Pad Active Bearing
This paper describes investigations into a new type of active bearing to be implemented in the field of rotating machinery. Active bearings are based on the concept that journal oil flow can be modified during operation by active devices. Here, the concepts of the flexible pads and the oil-filled chambers that control their deflection are used. Three active pads are positioned around the journal with three oil-filled chambers positioned behind them. One of them, the load-bearing pad located at the bottom of the bearing, acts as a passive device and is equipped with a very thin film chamber, which acts as a source of damping. Such a damper was found in previous work to be effective in dissipating energy. Here, in a departure from previous work, two additional small pads with deep oil-filled chambers have been added in order to allow control theory to be implemented. They are located in the upper part of the active bearing. A non-linear system model is developed for the rotor-bearing system that includes the described active bearing. The flow inside the upper chambers that control motion of the active pads was neglected due to their large volume. It results in a uniform pressure distribution along the upper pads. The pressure distribution within the damper oil film (inside the lower chamber) and the journal oil film was modeled with the aid of the Reynolds equation. They were solved by means of the finite difference method and Gauss-Seidel technique. The same mesh used for solution of the Reynolds equation was used for the division of the flexible pads into the finite elements. The same approach was adopted for the modelling of the dynamic properties of the rotor. The mass and stiffness matrices for the pads and rotor were condensed down to 12 master generalized coordinates using Guyan condensation. The obtained system of matrix equations was converted to a system of first order equations and solved via the Runge-Kutta method. Some results of the numerical testing of the mathematical model developed are provided.