Shape Optimization of Turbine Stage Using Adaptive Range Differential Evolution and Three-Dimensional Navier-Stokes Solver

Author(s):  
Liming Song ◽  
Zhenping Feng ◽  
Jun Li

A new optimization method named as Adaptive Range Differential Evolution (ARDE) is proposed and developed for the turbine stage design. The mathematical tests are used to demonstrate the optimization performance of the present ARDE through compared with the Simple Genetic Algorithms (SGA) and the Differential Evolution (DE). Combined with the ARDE, surface modeling method and Navier-Stokes solver, a low aspect ratio transonic turbine stage is optimized, with 28 design variables in total, for the maximization of the isentropic efficiency. The optimization design of this case is performed on the cluster parallel Personal Computers. The optimal design turbine stage shows a better aerodynamic performance than that of the reference design while meeting the strength requirement. The robustness and reliability of the presented ARDE for the turbomachinery optimization design are also illustrated.

Author(s):  
Seoung-Jin Seo ◽  
Kwang-Yong Kim

This paper presents the response surface optimization method using three-dimensional Navier-Stokes analysis to optimize the shape of a forward-curved blades centrifugal fan. For numerical analysis, Reynolds-averaged Navier-Stokes equations with k-ε turbulence model are discretized with finite volume approximations. In order to reduce huge computing time due to a large number of blades in forward-curved blades centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models. Three geometric variables, i.e., location of cut off, radius of cut off, and width of impeller, and one operating variable, i.e., flow rate, were selected as design variables. As a main result of the optimization, the efficiency was successfully improved. And, optimum design flow rate was found by using flow rate as one of design variables. It was found that the optimization process provides reliable design of this kind of fans with reasonable computing time.


2004 ◽  
Vol 126 (5) ◽  
pp. 735-742 ◽  
Author(s):  
Kwang-Yong Kim ◽  
Seoung-Jin Seo

In this paper, the response surface method using a three-dimensional Navier-Stokes analysis to optimize the shape of a forward-curved-blade centrifugal fan is described. For the numerical analysis, Reynolds-averaged Navier-Stokes equations with the standard k-ε turbulence model are discretized with finite volume approximations. The SIMPLEC algorithm is used as a velocity–pressure correction procedure. In order to reduce the huge computing time due to a large number of blades in forward-curved-blade centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models. Four design variables, i.e., location of cutoff, radius of cutoff, expansion angle of scroll, and width of impeller, were selected to optimize the shapes of scroll and blades. Data points for response evaluations were selected by D-optimal design, and a linear programming method was used for the optimization on the response surface. As a main result of the optimization, the efficiency was successfully improved. Effects of the relative size of the inactive zone at the exit of impeller and momentum fluxes of the flow in scroll on efficiency were further discussed. It was found that the optimization process provides a reliable design of this kind of fan with reasonable computing time.


2013 ◽  
Vol 655-657 ◽  
pp. 435-444
Author(s):  
Dong Xia Niu ◽  
Xian Yi Meng ◽  
Ai Hua Zhu

In the case of multiple loading conditions, a moving blade adjustable axial flow fan structure parameters are optimized by ANSYS. It is to achieve greater efficiency and less noise for the optimization goal. For different conditions, establish efficiency, noise comprehensive objective function using weighted coefficient method. Select impeller diameter, the wheel hub ratio, leaf number, lift coefficient, speed as design variables, Choose blade installation Angle, the wheel hub place dynamic load coefficient, cascade consistency, allowable safety coefficient as optimization of the state variables. Design variables contain continuous variables and discrete variable. Through the optimization method, we get the optimal structure parameters finally. And at the same time get the corresponding optimal blade installation Angle,under different working conditions.


Author(s):  
Lifang Zeng ◽  
Dingyi Pan ◽  
Shangjun Ye ◽  
Xueming Shao

A fast multiobjective optimization method for S-duct scoop inlets considering both inflow and outflow is developed and validated. To reduce computation consumption of optimization, a simplified efficient model is proposed, in which only inflow region is simulated. Inlet pressure boundary condition of the efficient model is specified by solving an integral model with both inflow and outflow. An automated optimization system integrating the computational fluid dynamics analysis, nonuniform rational B-spline geometric representation technique, and nondominated sorting genetic algorithm II is developed to minimize the total pressure loss and distortion at the exit of diffuser. Flow field is numerically simulated by solving the Reynolds-averaged Navier–Stokes equation coupled with k–ω shear stress transport turbulence model, and results are validated to agree well with previous experiment. S-duct centreline shape and cross-sectional area distribution are parameterized as the design variables. By analyzing the results of a suggested optimal inlet chosen from the obtained Pareto front, total pressure recovery has increased from 97% to 97.4%, and total pressure distortion DC60 has decreased by 0.0477 (21.7% of the origin) at designed Mach number 0.7. The simplified efficient model has been validated to be reliable, and by which the time cost for the optimization project has been reduced by 70%.


Author(s):  
Chan-Sol Ahn ◽  
Kwang-Yong Kim

Design optimization of a transonic compressor rotor (NASA rotor 37) using the response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. The Baldwin-Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. It was found that the optimization process provides reliable design of a turbomachinery blade with reasonable computing time.


2014 ◽  
Vol 721 ◽  
pp. 464-467
Author(s):  
Tao Fu ◽  
Qin Zhong Gong ◽  
Da Zhen Wang

In view of robustness of objective function and constraints in robust design, the method of maximum variation analysis is adopted to improve the robust design. In this method, firstly, we analyses the effect of uncertain factors in design variables and design parameters on the objective function and constraints, then calculate maximum variations of objective function and constraints. A two-level optimum mathematical model is constructed by adding the maximum variations to the original constraints. Different solving methods are used to solve the model to study the influence to robustness. As a demonstration, we apply our robust optimization method to an engineering example, the design of a machine tool spindle. The results show that, compared with other methods, this method of HPSO(hybrid particle swarm optimization) algorithm is superior on solving efficiency and solving results, and the constraint robustness and the objective robustness completely satisfy the requirement, revealing that excellent solving method can improve robustness.


2012 ◽  
Vol 457-458 ◽  
pp. 60-64 ◽  
Author(s):  
Hua Long Xie ◽  
Hui Min Guo ◽  
Qing Bao Wang ◽  
Yong Xian Liu

The optimization of spindle has important significance. The optimization method based on ANSYS is introduced and spindle mathematical mode of HTC3250µn NC machine tool is given. By scanning of design variables, the main optimized design variables are determined. The single objective and multi-objective optimizations are done. In the end, the main size comparison of spindle before and after optimization is given.


2005 ◽  
Vol 2005.15 (0) ◽  
pp. 259-262
Author(s):  
Hiroyuki KAWAGISHI ◽  
Kazuhiko KUDO ◽  
Hisashi MATSUDA ◽  
Fumio OOTOMO ◽  
Asako INOMATA

2017 ◽  
Vol 2017 ◽  
pp. 1-16
Author(s):  
Tzong-Hann Shieh

By tangential curvature of the stacking line of the profiles guide vanes can be designed, which have on both ends an obtuse angle between suction side and sidewall. This configuration, according to literature, is capable of reducing secondary loss. This type of vanes develops considerable radial components of the blade force and effects a displacement of the meridional flow towards both sidewalls. In this paper we work with a finite-volume-code for computations of the three-dimensional Reynolds averaged Navier-Stokes equations for an axial turbine stage with radial and two types of tangentially curved guide vanes. With computational results, mathematical formulations are developed for a new flow model of deflection of such blades that are formally compatible with the assumption of a rotation-symmetrical flow and with the existing throughflow codes, in order to predict the deflection angle over the blade height for the tangential leaned and curved blades.


Author(s):  
Milind A. Bakhle ◽  
Jong S. Liu ◽  
Josef Panovsky ◽  
Theo G. Keith ◽  
Oral Mehmed

Forced vibrations in turbomachinery components can cause blades to crack or fail due to high-cycle fatigue. Such forced response problems will become more pronounced in newer engines with higher pressure ratios and smaller axial gap between blade rows. An accurate numerical prediction of the unsteady aerodynamics phenomena that cause resonant forced vibrations is increasingly important to designers. Validation of the computational fluid dynamics (CFD) codes used to model the unsteady aerodynamic excitations is necessary before these codes can be used with confidence. Recently published benchmark data, including unsteady pressures and vibratory strains, for a high-pressure turbine stage makes such code validation possible. In the present work, a three dimensional, unsteady, multi blade-row, Reynolds-Averaged Navier Stokes code is applied to a turbine stage that was recently tested in a short duration test facility. Two configurations with three operating conditions corresponding to modes 2, 3, and 4 crossings on the Campbell diagram are analyzed. Unsteady pressures on the rotor surface are compared with data.


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