Unsteady Work Processes Within a Low Pressure Turbine Vane Passage

2013 ◽  
Author(s):  
Martin Marx ◽  
Martin Lipfert ◽  
Martin G. Rose ◽  
Stephan Staudacher ◽  
Detlef Korte
Keyword(s):  
Pressure Fluctuations ◽  
Low Pressure ◽  
Numerical Approach ◽  
Test Facility ◽  
Work Processes ◽  
Unsteady Pressure ◽  
Low Pressure Turbine ◽  
Stator Vane ◽  
Aero Engines ◽  
Work Done

A two-stage low pressure turbine is tested within the co-operation project between the Institute of Aircraft Propulsion Systems (ILA) and MTU Aero Engines GmbH. With experimental data taken in the altitude test facility this study aims to analyze the origin and effect of unsteady pressure fluctuations causing unsteady work in the second stator vane. Measurements at aerodynamic design conditions cover steady and unsteady surface pressure data on the mid span streamline position. Unsteady pressure fluctuations are identified close to the throat plane area, which are influenced by both upstream and downstream events such as wake and potential field interaction. Upstream moving static pressure waves can be identified. To support the experimental results, URANS CFD predictions of the whole turbine configuration were performed. The numerical approach is suitable to reproduce the observed phenomena and allows a deeper investigation. The observed pressure pulsations influence the local unsteady work done to and by the fluid. An evaluation of particle paths in the second stator vane indicates an isentropic energy transfer from free stream to wake fluid. Due to this unsteady energy exchange the momentum deficit of the wake gets reduced, resulting in a potential benefit on the mixing loss.

Application of the Rotating Water Table to Nozzle Wake Excitation in Low Pressure Turbines

1985 ◽  
Author(s):  
Shun Chen
Keyword(s):  
Water Table ◽  
Low Pressure ◽  
Test Facility ◽  
Test Results ◽  
Unsteady Forces ◽  
Low Pressure Turbine ◽  
Rotating Blade ◽  
Stator Vane ◽  
Two Dimensional Flow ◽  
Hydraulic Analogy

The hydraulic analogy was employed in a rotating water table for simulating the compressible two dimensional flow in a low pressure turbine stage. Both steady and unsteady forces were measured directly on a rotating blade in a blade row rotating concentrically with a row of stator vanes. With proper modeling of the simulation, it is shown that the rotating water table can yield results that agree favorably with the analytical predictions and turbine test results. Using this test facility, the effects of axial spacing between rotor and stator rows on the nozzle wake excitation have been investigated for two different stator vane profiles. The water table test results correlate qualitatively with the turbine test data. The cancellation of nozzle passing frequency excitation by off-setting nozzle pitch was demonstrated in the water table and the results compared with both the analytical predictions and the laboratory turbine test results.

scholarly journals Prediction of Transient Pressure Fluctuations within a Low-Pressure Turbine Cascade Using a Lanczos-Filtered Harmonic Balance Method

2021 ◽  
Vol 6 (3) ◽  
pp. 25
Author(s):  
Jan Philipp Heners ◽  
Stephan Stotz ◽  
Annette Krosse ◽  
Detlef Korte ◽  
Maximilian Beck ◽  
...  
Keyword(s):  
Turbulence Model ◽  
Harmonic Balance ◽  
Separation Bubble ◽  
Pressure Fluctuations ◽  
Harmonic Balance Method ◽  
Low Pressure ◽  
Filter Method ◽  
Turbine Cascade ◽  
Transient Pressure ◽  
Low Pressure Turbine

Unsteady pressure fluctuations measured by fast-response pressure transducers mounted in a low-pressure turbine cascade are compared to unsteady simulation results. Three differing simulation approaches are considered, one time-integration method and two harmonic balance methods either resolving or averaging the time-dependent components within the turbulence model. The observations are used to evaluate the capability of the harmonic balance solver to predict the transient pressure fluctuations acting on the investigated stator surface. Wakes of an upstream rotor are generated by moving cylindrical bars at a prescribed rotational speed that refers to a frequency of f∼500 Hz. The excitation at the rear part of the suction side is essentially driven by the presence of a separation bubble and is therefore highly dependent on the unsteady behavior of turbulence. In order to increase the stability of the investigated harmonic balance solver, a developed Lanczos-type filter method is applied if the turbulence model is considered in an unsteady fashion.

Transition Mechanisms in Laminar Separated Flow Under Simulated Low Pressure Turbine Aerofoil Conditions

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Jerrit Dähnert ◽  
Christoph Lyko ◽  
Dieter Peitsch
Keyword(s):  
Reynolds Number ◽  
Separation Bubble ◽  
Separated Flow ◽  
Low Pressure ◽  
Main Flow ◽  
Test Facility ◽  
Flow Conditions ◽  
Laminar Separation ◽  
Free Stream Turbulence ◽  
Low Pressure Turbine

Based on detailed experimental work conducted at a low speed test facility, this paper describes the transition process in the presence of a separation bubble with low Reynolds number, low free-stream turbulence, and steady main flow conditions. A pressure distribution has been created on a long flat plate by means of a contoured wall opposite of the plate, matching the suction side of a modern low-pressure turbine aerofoil. The main flow conditions for four Reynolds numbers, based on suction surface length and nominal exit velocity, were varied from 80,000 to 300,000, which covers the typical range of flight conditions. Velocity profiles and the overall flow field were acquired in the boundary layer at several streamwise locations using hot-wire anemometry. The data given is in the form of contours for velocity, turbulence intensity, and turbulent intermittency. The results highlight the effects of Reynolds number, the mechanisms of separation, transition, and reattachment, which feature laminar separation-long bubble and laminar separation-short bubble modes. For each Reynolds number, the onset of transition, the transition length, and the general characteristics of separated flow are determined. These findings are compared to the measurement results found in the literature. Furthermore, the experimental data is compared with two categories of correlation functions also given in the literature: (1) correlations predicting the onset of transition and (2) correlations predicting the mode of separated flow transition. Moreover, it is shown that the type of instability involved corresponds to the inviscid Kelvin-Helmholtz instability mode at a dominant frequency that is in agreement with the typical ranges occurring in published studies of separated and free-shear layers.

Investigation of Variated Unsteady Inflow Boundary Conditions on the Transition Behavior of a Low Pressure Turbine Cascade Family

2014 ◽  
Author(s):  
Franz F. Blaim ◽  
Roland E. Brachmanski ◽  
Reinhard Niehuis
Keyword(s):  
Boundary Condition ◽  
Transport Equation ◽  
Flow Separation ◽  
Total Pressure ◽  
Low Pressure ◽  
Test Facility ◽  
Number Range ◽  
Pressure Losses ◽  
Low Pressure Turbine ◽  
Transition Behavior

The objective of this paper is to analyze the influence of incoming periodic wakes, considering the variable width, on the integral total pressure loss for two low pressure turbine (LPT) airfoils. In order to reduce the overall weight of a LPT, the pitch to chord ratio was continuously increased, during the past decades. However, this increase encourages the development of the transition phenomena or even flow separation on the suction side of the blade. At low Reynolds numbers, large separation bubbles can occur there, which are linked with high total pressure losses. The incoming wakes of the upstream blades are known to trigger early transition, leading to a reduced risk of flow separation and hence minor integral total pressure losses caused by separation. For the further investigation of these effects, different widths of the incoming wakes will be examined in detail, here. This variation is carried out by using the numerical Unsteady Reynolds Averaged Solver TRACE developed by the DLR Cologne in collaboration with MTU Aero Engines AG. For the variation of the width of the wakes, a variable boundary condition was modeled, which includes the wake vorticity parameters. The width of the incoming wakes was used as the relevant variable parameter. The implemented boundary condition models the unsteady behavior of the incoming wakes by the variation of the velocity profile, using a prescribed frequenc. TRACE can use two different transition models; the main focus here is set to the γ–Reθt transition model, which uses local variables in a transport equation, to trigger the transition within the turbulence transport equation system. The experimental results were conducted at the high speed cascade open loop test facility at the Institute for Jet Propulsion at the University of the German Federal Armed Forces in Munich. For the investigation presented here, two LPT profiles — which were designed with a similar inlet angle, turning, and pitch are analyzed. However, with a common exit Mach number and a similar Reynolds number range between 40k and 400k, one profile is front loaded and the other one is aft loaded. Numerical unsteady results are in good agreement with the conducted measurements. The influence of the width of the wake on the time resolved transition behavior, represented by friction coefficient plots and momentum loss thickness will be analyzed in this paper.

On the Simulation and Spectral Analysis of Unsteady Turbulence and Transition Effects in a Multistage Low Pressure Turbine

2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Georg Geiser ◽  
Jens Wellner ◽  
Edmund Kügeler ◽  
Anton Weber ◽  
Anselm Moors
Keyword(s):  
Frequency Domain ◽  
Large Scale ◽  
Separation Bubble ◽  
Pressure Fluctuations ◽  
Low Pressure ◽  
Transition Flow ◽  
Low Pressure Turbine ◽  
Wall Pressure Fluctuations ◽  
Frequency Domain Methods ◽  
Transition Effects

A nonlinear full-wheel time-domain simulation of a two-stage low pressure turbine is presented, analyzed, and compared with the available experimental data. Recent improvements to the computational fluid dynamics (CFD) solver TRACE that lead to significantly reduced wall-clock times for such large scale simulations are described in brief. Since the configuration is characterized by significant unsteady turbulence and transition effects, it is well suited for the validation and benchmarking of frequency-domain methods. Transition, flow separation and wall pressure fluctuations on the stator blades of the second stage are analyzed in detail. A strong azimuthal π-periodicity is observed, manifesting in a significantly varying stability of the midspan trailing edge flow with a quasi-steady closed separation bubble on certain blades and highly dynamic partially open separation bubbles with recurring transition and turbulent reattachment on other blades. The energy spectrum of fluctuating wall quantities in that regime shows a high bandwidth and considerable disharmonic content, which is challenging for frequency-domain-based simulation methods.

Experimental Study on the Effect of Clocking on the Propagation of Inflow Pressure Distortions in a Low Pressure Turbine Stage

2020 ◽  
Author(s):  
L. Simonassi ◽  
M. Zenz ◽  
P. Bruckner ◽  
S. Pramstrahler ◽  
F. Heitmeir ◽  
...  
Keyword(s):  
Experimental Study ◽  
Flow Field ◽  
Total Pressure ◽  
Low Pressure ◽  
Vibration Characteristics ◽  
Test Facility ◽  
Turbine Stage ◽  
Rotor Vibration ◽  
Low Pressure Turbine ◽  
The Impact

Abstract The design of modern aero engines enhances the interaction between components and facilitates the propagation of circumferential distortions of total pressure and temperature. As a consequence, the inlet conditions of a real turbine have significant spatial non-uniformities, which have direct consequences on both its aerodynamic and vibration characteristics. This work presents the results of an experimental study on the effects of different inlet total pressure distortion-stator clocking positions on the propagation of total pressure inflow disturbances through a low pressure turbine stage, with a particular focus on both the aerodynamic and aeroelastic performance. Measurements at a stable engine relevant operating condition and during transient operation were carried out in a one and a half stage subsonic turbine test facility at the Institute of Thermal Turbomachinery and Machine Dynamics at Graz University of Technology. A localised total pressure distortion was generated upstream of the stage in three different azimuthal positions relative to the stator vanes. The locations were chosen in order to align the distortion directly with a vane leading edge, suction side and pressure side. Additionally, a setup with clean inflow was used as reference. Steady and unsteady aerodynamic measurements were taken downstream of the investigated stage by means of a five-hole-probe (5HP) and a fast response aerodynamic pressure probe (FRAPP) respectively. Strain gauges applied on different blades were used in combination with a telemetry system to acquire the rotor vibration data. The aerodynamic interactions between the stator and rotor rows and the circumferential perturbation were studied through the identification of the main structures constituting the flow field. This showed that the steady and unsteady alterations created by the distortion in the flow field lead to modifications of the rotor vibration characteristics. Moreover, the importance of the impact that the pressure distortion azimuthal position has on the LPT stage aerodynamics and vibrations was highlighted.

Experimental Investigation of Vane Clocking in a One and 1/2 Stage High Pressure Turbine

2004 ◽  
Author(s):  
Charles W. Haldeman ◽  
Michael G. Dunn ◽  
John W. Barter ◽  
Brian R. Green ◽  
Robert F. Bergholz
Keyword(s):  
High Pressure ◽  
Low Pressure ◽  
Test Facility ◽  
Maximum Efficiency ◽  
High Pressure Turbine ◽  
Data Set ◽  
Time Resolved ◽  
Low Pressure Turbine ◽  
Turbine Vane ◽  
Vane Clocking

Aerodynamic measurements were acquired on a modern single-stage, transonic, high-pressure turbine with the adjacent low-pressure turbine vane row (a typical civilian one and one-half stage turbine rig) to observe the effects of low-pressure turbine vane clocking on overall turbine performance. The turbine rig (loosely referred to in this paper as the stage) was operated at design corrected conditions using the Ohio State University Gas Turbine Laboratory Turbine Test Facility (TTF). The research program utilized uncooled hardware in which all three airfoils were heavily instrumented at multiple spans to develop a full clocking dataset. The low-pressure turbine vane row (LPTV) was clocked relative to the high-pressure turbine vane row (HPTV). Various methods were used to evaluate the influence of clocking on the aeroperformance (efficiency) and the aerodynamics (pressure loading) of the LPTV, including time-resolved and time-averaged measurements. A change in overall efficiency of approximately 2–3% due to clocking effects is demonstrated and could be observed using a variety of independent methods. Maximum efficiency is obtained when the time-average surface pressures are highest on the LPTV and the time-resolved surface pressure (both in the time domain and frequency domain) show the least amount of variation. The overall effect is obtained by integrating over the entire airfoil, as the three-dimensional effects on the LPTV surface are significant. This experimental data set validates several computational research efforts that suggested wake migration is the primary reason for the perceived effectiveness of vane clocking. The suggestion that wake migration is the dominate mechanism in generating the clocking effect is also consistent with anecdotal evidence that fully cooled engine rigs do not see a great deal of clocking effect. This is consistent since the additional disturbances induced by the cooling flows and/or the combustor make it extremely difficult to find an alignment for the LPTV given the strong 3D nature of modern high-pressure turbine flows.

Transition Mechanisms in Laminar Separated Flow Under Simulated Low Pressure Turbine Airfoil Conditions

2011 ◽  
Author(s):  
Jerrit Da¨hnert ◽  
Christoph Lyko ◽  
Dieter Peitsch
Keyword(s):  
Reynolds Number ◽  
Separation Bubble ◽  
Separated Flow ◽  
Low Pressure ◽  
Main Flow ◽  
Test Facility ◽  
Flow Conditions ◽  
Laminar Separation ◽  
Free Stream Turbulence ◽  
Low Pressure Turbine

Based on detailed experimental work conducted at a low speed test facility, this paper describes the transition process in the presence of a separation bubble with low Reynolds number, low free-stream turbulence, and steady main flow conditions. A pressure distribution has been created on a long flat plate by means of a contoured wall opposite of the plate, matching the suction side of a modern low-pressure turbine aerofoil. The main flow conditions for four Reynolds numbers, based on suction surface length and nominal exit velocity, were varied from 80,000 to 300,000, which covers the typical range of flight conditions. Velocity profiles and the overall flow field were acquired in the boundary layer at several streamwise locations using hot-wire anemometry. The data given is in the form of contours for velocity, turbulence intensity, and turbulent intermittency. The results highlight the effects of Reynolds number, the mechanisms of separation, transition, and reattachment, which feature laminar separation-long bubble and laminar separation-short bubble modes. For each Reynolds number, the onset of transition, the transition length, and the general characteristics of separated flow are determined. These findings are compared to the measurement results found in the literature. Furthermore, the experimental data is compared with two categories of correlation functions also given in the open literature: (1) correlations predicting the onset of transition and (2) correlations predicting the mode of separated flow transition. Moreover, it is shown that the type of instability involved corresponds to the inviscid Kelvin-Helmholtz instability mode at a dominant frequency that is in agreement with the typical ranges occurring in published studies of separated and free-shear layers.

The Effect of Rotor Tip Clearance Size Onto the Separated Flow Through a Super-Aggressive S-Shaped Intermediate Turbine Duct Downstream of a Transonic Turbine Stage

2009 ◽  
Author(s):  
A. Marn ◽  
E. Go¨ttlich ◽  
F. Malzacher ◽  
H. P. Pirker
Keyword(s):  
Low Pressure ◽  
Tip Clearance ◽  
Flow Visualisation ◽  
Turbine Stage ◽  
Intermediate Turbine Duct ◽  
Low Pressure Turbine ◽  
Oil Flow ◽  
Blade Tip ◽  
Flow Through ◽  
Aero Engines

The demand of further increased bypass ratio of aero engines will lead to low pressure turbines with larger diameters, which rotate at lower speed. Therefore, it is necessary to guide the flow leaving the high pressure turbine to the low pressure turbine at a larger diameter without any loss generating separation or flow disturbances. Due to costs and weight this intermediate turbine duct (ITD) has to be as short as possible. This leads to an aggressive (high diffusion) and further to a super-aggressive s-shaped duct geometry. In order to investigate the influence of the blade tip gap size on such a high diffusion duct flow a detailed test arrangement under engine representative conditions is necessary. Therefore, the continuously operating Transonic Test Turbine Facility (TTTF) at Graz University of Technology has been adapted: An super-aggressive intermediate duct is arranged downstream of a transonic HP-turbine stage providing an exit Mach number of about 0.6 and a swirl angle of −15 degrees. A second LP-vane row is located at the end of the duct and represents the counter rotating low pressure turbine at a larger diameter. A following deswirler and a diffuser are the connection to the exhaust casing of the facility. In order to determine the influence of the blade tip gap size on the flow through such a super-aggressive s-shaped turbine duct measurements were conducted with two different tip gap sizes, 1.5% span (0.8 mm) and 2.4% span (1.3 mm). The aerodynamic design of the HP-turbine stage, ITD, LP-vane and the de-swirler was done by MTU Aero engines. In 2007 at ASME Turbo Expo the influence of the rotor clearance size onto the flow through an aggressive ITD was presented. For the present investigation this aggressive duct has been further shortened by 20% (super-aggressive ITD) that the flow at the outer duct wall is fully separated. This paper shows the influence of the rotor tip clearance size onto this separation. The flow through this intermediate turbine duct was investigated by means of five-hole-probes, static pressure taps, boundary layer rakes and oil flow visualisation. The oil flow visualisation showed the existence of vortical structures within the separation where they seem to be imposed by the upstream HP-vanes. This work is part of the EU-project AIDA (Aggressive Intermediate Duct Aerodynamics, Contract: AST3-CT-2003-502836).

Blade–Row Interactions in a Low Pressure Turbine at Design and Strong Off-Design Operation

2014 ◽  
Vol 136 (11) ◽  
Author(s):  
Martin Lipfert ◽  
Jan Habermann ◽  
Martin G. Rose ◽  
Stephan Staudacher ◽  
Yavuz Guendogdu
Keyword(s):  
Experimental Data ◽  
Flow Field ◽  
Three Dimensional ◽  
Suction Side ◽  
Low Pressure ◽  
Test Facility ◽  
Time Resolved ◽  
Joint Project ◽  
Low Pressure Turbine ◽  
Blade Row

In a joint project between the Institute of Aircraft Propulsion Systems (ILA) and MTU Aero Engines, a two-stage low pressure turbine is tested at design and strong off-design conditions. The experimental data taken in the Altitude Test Facility (ATF) aims to study the effect of positive and negative incidence of the second stator vane. A detailed insight and understanding of the blade row interactions at these regimes is sought. Steady and time-resolved pressure measurements on the airfoil as well as inlet and outlet hot-film traverses at identical Reynolds number are performed for the midspan streamline. The results are compared with unsteady multistage computational fluid dynamics (CFD) predictions. Simulations agree well with the experimental data and allow detailed insights in the time-resolved flow-field. Airfoil pressure field responses are found to increase with positive incidence whereas at negative incidence the magnitude remains unchanged. Different pressure to suction side (SS) phasing is observed for the studied regimes. The assessment of unsteady blade forces reveals that changes in unsteady lift are minor compared to changes in axial force components. These increase with increasing positive incidence. The wake-interactions are predominating the blade responses in all regimes. For the positive incidence conditions, vane 1 passage vortex fluid is involved in the midspan passage interaction, leading to a more distorted three-dimensional (3D) flow field.

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