Development of a Jet-Stabilized Low-Emission Combustor for Liquid Fuels

2015 ◽  
Author(s):  
Anton Zizin ◽  
Oliver Lammel ◽  
Michael Severin ◽  
Holger Ax ◽  
Manfred Aigner
Keyword(s):  
Gas Turbine ◽  
Recirculation Zone ◽  
Soot Formation ◽  
Flame Stabilization ◽  
Liquid Fuels ◽  
Cfd Modeling ◽  
Design Parameters ◽  
Spray Cone ◽  
Low Emission ◽  
Flame Shape

In this work the ongoing development of a jet-stabilized FLOX®(Flameless Oxidation)-type low-emission combustor for liquid fuels is described. The desired application of this concept is a micro gas turbine range extender for next generation car concepts. Diesel DIN EN 590 was used to operate the combustor, which is very similar to other fuels like bio-diesel, light heating oil and kerosene and therefore provides a link to other gas turbine applications in power generation. The investigation of flame stabilization of jet flames as well as fuel atomization, spray dispersion and evaporation is essential for the design of an effective and reliable combustor for liquid fuels. An axisymmetric single-nozzle combustion chamber was chosen for the initial setup. A variety of burner configurations was tested in order to investigate the influence of different design parameters on the flame shape, the flame stability and emissions. Two pressure atomizers and one air-blast atomizer were combined with two types of air nozzles and two different burner front plates (axisymmetric and off-centered jet nozzle). Finally, a twelve nozzle FLOX® combustor with pre-evaporator was designed and characterized. The combustor was operated at atmospheric pressure with preheated air (300° C) and in a range of equivalence ratios φ between 0.5 and 0.95 (λ = 1.05–2). The maximum thermal power was 40 kW. For each combustor configuration and operating condition the flame shape was imaged by OH*-chemiluminescence, together with an analysis of the exhaust gas emissions. Laser sheet imaging was used to identify the spray geometry for all axisymmetric combustors. Wall temperatures were measured for two configurations using temperature sensitive paints, which will be utilized in future CFD modeling. The results show a dependence of NOx emissions on the flame’s lift-off height, which in turn is defined by the spray properties and evaporation conditions. The tendency to soot formation was strongly dependent on the correlation of the recirculation zone to the spray cone geometry. In particular, strong soot formation was observed when unevaporated droplets entered the recirculation zone.

scholarly journals Calculation of flow characteristics of liquid fuel supplied through pressure jet atomizers of small-sized gas turbine engines

2021 ◽  
Vol 20 (2) ◽  
pp. 19-35
Author(s):  
N. I. Gurakov ◽  
I. A. Zubrilin ◽  
M. Hernandez Morales ◽  
D. V. Yakushkin ◽  
A. A. Didenko ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Liquid Fuel ◽  
Cone Angle ◽  
Flow Characteristics ◽  
Design Parameters ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Semi Empirical

The paper presents the results of studying the flow characteristics of liquid fuel in pressure jet atomizers of small-sized gas turbine engines with nozzle diameters of 0.4-0.6 mm for various operating and design parameters. The study was carried out using experimental measurements, semi-empirical correlations and CFD (computational fluid dynamics) methods. The Euler approach, the volume- of- fluid (VOF) method, was used to model multiphase flows in CFD simulations. Good agreement was obtained between experimental and predicted data on the fuel coefficient and the primary spray cone angle at the nozzle outlet. Besides, the assessment of the applicability of semi-empirical techniques for the nozzle configurations under consideration is given. In the future, the flow characteristics in question (the nozzle flow rate, the fuel film thickness, and the primary spray cone angle) can be used to determine the mean diameter of the droplets (SMD) required to fully determine the boundary conditions of fuel injection when modeling combustion processes in combustion chambers of small-sized gas turbine engines.

The Reheat Concept: The Proven Pathway to Ultra-Low Emissions and High Efficiency and Flexibility

2007 ◽  
Author(s):  
Felix Gu¨the ◽  
Jaan Hellat ◽  
Peter Flohr
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Flame Propagation ◽  
High Efficiency ◽  
Flame Stabilization ◽  
Auto Ignition ◽  
Fuel Flexibility ◽  
Stage Combustion ◽  
Low Emission ◽  
Key Topics

Reheat combustion has proven now in over 80 units to be a robust, and highly flexible gas turbine concept for power generation. This paper covers three key topics to explain the intrinsic advantage of reheat combustion to achieve ultra-low emission levels. First, the fundamental kinetic and thermodynamic emission advantage of reheat combustion is discussed analyzing in detail the emission levels of the first and second combustor stages, optimal firing temperatures for minimal emission levels, as well as benchmarking against single-stage combustion concepts. Secondly, the generic operational and fuel flexibility of the reheat system is emphasized, which is based on the presence of two fundamentally different flame stabilization mechanisms, namely flame propagation in the first combustor stage and auto-ignition in the second combustor stage. Finally, the present fleet status is reported by highlighting the latest combustor hardware upgrade and its emission performance.

Investigation of Flame Stabilization in a High-Pressure Multi-Jet Combustor by Laser Measurement Techniques

2014 ◽  
Author(s):  
Oliver Lammel ◽  
Tim Rödiger ◽  
Michael Stöhr ◽  
Holger Ax ◽  
Peter Kutne ◽  
...  
Keyword(s):  
High Pressure ◽  
Natural Gas ◽  
Combustion Chamber ◽  
Gas Turbine ◽  
Recirculation Zone ◽  
Flame Stabilization ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Single Shot ◽  
Optical Access

In this contribution, comprehensive optical and laser based measurements in a generic multi-jet combustor at gas turbine relevant conditions are presented. The flame position and shape, flow field, temperatures and species concentrations of turbulent premixed natural gas and hydrogen flames were investigated in a high-pressure test rig with optical access. The needs of modern highly efficient gas turbine combustion systems, i.e., fuel flexibility, load flexibility with increased part load capability, and high turbine inlet temperatures, have to be addressed by novel or improved burner concepts. One promising design is the enhanced FLOX® burner, which can achieve low pollutant emissions in a very wide range of operating conditions. In principle, this kind of gas turbine combustor consists of several nozzles without swirl, which discharge axial high momentum jets through orifices arranged on a circle. The geometry provides a pronounced inner recirculation zone in the combustion chamber. Flame stabilization takes place in a shear layer around the jet flow, where fresh gas is mixed with hot exhaust gas. Flashback resistance is obtained through the absence of low velocity zones, which favors this concept for multi-fuel applications, e.g. fuels with medium to high hydrogen content. The understanding of flame stabilization mechanisms of jet flames for different fuels is the key to identify and control the main parameters in the design process of combustors based on an enhanced FLOX® burner concept. Both experimental analysis and numerical simulations can contribute and complement each other in this task. They need a detailed and relevant data base, with well-known boundary conditions. For this purpose, a high-pressure burner assembly was designed with a generic 3-nozzle combustor in a rectangular combustion chamber with optical access. The nozzles are linearly arranged in z direction to allow for jet-jet interaction of the middle jet. This line is off-centered in y direction to develop a distinct recirculation zone. This arrangement approximates a sector of a full FLOX® gas turbine burner. The experiments were conducted at a pressure of 8 bar with preheated and premixed natural gas/air and hydrogen/air flows and jet velocities of 120 m/s. For the visualization of the flame, OH* chemiluminescence imaging was performed. 1D laser Raman scattering was applied and evaluated on an average and single shot basis in order to simultaneously and quantitatively determine the major species concentrations, the mixture fraction and the temperature. Flow velocities were measured using particle image velocimetry at different section planes through the combustion chamber.

Fuel Flexible Distributed Combustion for Gas Turbine Engines

2012 ◽  
Author(s):  
Ahmed E. E. Khalil ◽  
Ashwani K. Gupta
Keyword(s):  
Gas Turbine ◽  
High Performance ◽  
Low Noise ◽  
Liquid Fuels ◽  
Low Emission ◽  
Wide Range ◽  
Efficient Combustion ◽  
Pollutants Emission ◽  
Significant Performance ◽  
Reduction Of Nox

Distributed Combustion provides significant performance improvement of gas turbine combustors including uniform thermal field in the entire combustion chamber (improved pattern factor), ultra low emission of NOx and CO, low noise, enhanced stability and higher efficiency. Distributed combustion with swirl have been investigated to determine the beneficial aspects of such flows on clean and efficient combustion under simulated gas turbine combustion conditions with close focus on NOx emission. Near Zero emissions of NO and CO have been demonstrated using methane under distributed combustion conditions with heat release intensities commensurable to gas turbine applications. In this paper, distributed combustion is further investigated using both gaseous and liquid fuels with emphasis on pollutants emission and combustor performance with each fuel. Performance evaluation with the different fuels is established to outline the flexibility of the combustor in handling a wide range of fuels with different calorific values and phases with focus on ultra-low pollutants emission. Results obtained on pollutants emission and OH* chemiluminescence for the specific fuels examined at various equivalence ratios are presented. Near distributed combustion conditions with less than 5 PPM of NO emission were demonstrated under novel premixed conditions for the various fuels tested thus outlining the combustor ability to handle different fuels with high performance. Further reduction of NOx can be made with true distributed combustion condition.

Improving Emission and Blow-Out Characteristics of Novel Natural Gas Low NOx Burners for Heavy Duty Gas Turbine

2019 ◽  
Author(s):  
Matteo Cerutti ◽  
Michele Roma ◽  
Alessio Picchi ◽  
Riccardo Becchi ◽  
Bruno Facchini
Keyword(s):  
Objective Function ◽  
Gas Turbine ◽  
Mathematical Formulation ◽  
Flame Stabilization ◽  
Operating Conditions ◽  
Design Parameters ◽  
Design Variables ◽  
Geometrical Features ◽  
Heavy Duty Gas Turbine ◽  
Operating Window

Abstract The development and the optimization of a novel dry low NOx burner may require several steps of improvement. The first step of the overall development process has been documented by authors in a previous paper and included an exhaustive experimental characterization of a set of novel geometries. The in-depth results analysis allowed to correlate the investigated design parameters to burner performances, discovering possible two-fold optimization paths. Recurrent verifications of the assumptions made to define prototypes design are considered a mandatory step to avoid significant deviation from the correct optimization path, which strongly depends on both objective function definition and selection of design variables. Concerning the objective function, a proper mathematical formulation was proposed in the previous work, which represented a balance between two apparently conflicting aspect like flame stability and low emissions. Concerning design variables, outcomes of the first test campaign have been used in the present work to define new burner geometries. Starting from a new baseline who has showed the widest low NOx operating window, additional geometrical features have been considered in this survey as potentially affecting flame stabilization. Thanks to the degree of freedom offered by DMLM technology, rapid prototyping of alternative geometries allowed to easily setup a new experimental plan for the second optimization step. Exploiting the same approach used in the first test campaign, new geometries have been tested in a single-cup test rig at gas turbine relevant operating conditions, showing Stable low-NOx operating windows have been evaluated throughout dedicated objective functions for all geometries and results showed lower NOx and CO emissions as a consequence of the newly introduced geometrical modifications. Moreover, the comparison with the estimates of the previous campaign proved the existence of the identified optimization path. Indeed, it furnished valid elements for further using of the proposed methodology for the improvement of emission and blow-out characteristics of novel burners and, more in general, for the development of a novel dry low NOx technology.

Experimental and Theoretical Studies of a Novel Venturi Lean Premixed Prevaporized (LPP) Combustor

2000 ◽  
Vol 123 (3) ◽  
pp. 567-573 ◽  
Author(s):  
N. A. Ro̸kke ◽  
A. J. W. Wilson
Keyword(s):  
Pressure Drop ◽  
Gas Turbine ◽  
Liquid Fuel ◽  
Flame Stabilization ◽  
Gas Generator ◽  
Throat Region ◽  
Low Emission ◽  
Lean Premixed ◽  
Fuel Staging ◽  
Performance And Emissions

A new gas turbine engine using a unique layout patented in Norway has a low-emission combustion system under development. The gas generator uses entirely radial rotating components and employs a dual entry LP radial compressor, a radial HP compressor, and a radial HP turbine. The power turbine is of a two-stage axial design, coupled to an epicyclical gear embedded in the exhaust duct. Several combustor concepts have been tested and evaluated during the development of the engine. The engine is targeted for marine, power generation, and train propulsion. For the marine and train application liquid fuel operation is needed, thus the primary focus in the development has been for a lean premixed prevapourised system. An interesting concept utilizing two venturi premixers has been studied intensively. By utilizing venturi premixers the following advantages can be achieved: (1) low overall pressure drop but high injector pressure drop and velocities in the mixing region (throat region), (2) high shear forces and drag imposed on the droplets enhancing droplet shedding and evaporation, and (3) excellent emission behavior at designated load conditions. Although these advantages can benefit gas turbine low-emission combustion, the challenges in using venturi premixers are: (1) venturis are susceptible to separation and thus flame stabilization within the venturi which is detrimental and (2) inlet flow disturbances enhance the tendency for separation in the venturis and must be minimized. Studies were launched to investigate a proposed combustor configuration. These studies included analytical studies, computational fluid dynamics (CFD) calculations of isothermal and combusting flow inside the combustor together with rig tests at atmospheric, medium, and full pressure. Finally, engine tests within the full operating range were conducted with very favorable emission figures for lean premixed prevaporized (LPP) operation. The system was capable of running at below 20 ppm NOx and CO, at elevated power for liquid fuel. Control of part load performance and emissions is by variable fuel staging of the two venturi stages. The paper highlights the features of the venturi combustor development and discusses the characteristics in terms of flow conditions and droplet motion, heat transfer, ignition delay time, and emissions.

Investigation on Mixing Characteristics of Methane Fuel in Low Emission Combustor

2020 ◽  
Author(s):  
Enhui Liu ◽  
Xiao Liu ◽  
Hongtao Zheng ◽  
Jinghe Lu ◽  
Zhihao Zhang ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Recirculation Zone ◽  
Fuel Injection ◽  
Near Field ◽  
Velocity Ratio ◽  
Pollutant Emission ◽  
Windward Side ◽  
Leeward Side ◽  
Low Emission ◽  
Mixing Characteristics

Abstract With the increasingly environmental problems and strict pollutant emission limits, pollutant emission has become a critical consideration for gas turbine. Mixing uniformity index of fuel-air has a significant effect on NOx emission. Previous works conducted basic research on mixing mechanism based on jet in crossflow, while few people studied a single real swirler channel in gas turbine combustor. The present work aims to bridge this gap and investigates the effects of fuel injection from the windward and leeward sides on the fuel concentration distribution and mixing uniformity index, based on a typical radical swirler channel. The qualitative analysis of velocity field and vortices structure and the quantitative analysis of velocity ratio and uniformity index are carried out. Due to the presence of sharp corner at the inlet of swirler, a recirculation zone is formed by the flow separation. The recirculation zone at the leeward side decreases the flow velocity and increases the area and time for fuel-air mixing. The velocity ratio plays a key role in the characteristics of flow and mixing. Under the same inlet conditions, the effective velocity ratio (R = 40) in the near field of the leeward side is about 10 times that of windward side (R = 4), and the maximum jet depth can be achieved in the near field. Therefore, the outlet uniformity index on the windward and leeward sides are 38.85% and 49.43%, respectively. From the perspective of mixing uniformity, fuel injection from the leeward side is beneficial to realize quick mixing in short distance. The present study is expected to provide insightful information for understanding mixing characteristics of methane fuel in low emission combustor.

Pilot-Pilot Interaction Effects on a Prototype DLE Gas Turbine Burner Combustion

2016 ◽  
Author(s):  
Atanu Kundu ◽  
Jens Klingmann ◽  
Arman Ahamed Subash ◽  
Robert Collin
Keyword(s):  
Gas Turbine ◽  
Residence Time ◽  
Interaction Effect ◽  
Flame Stabilization ◽  
Experimental Results ◽  
Optical Measurements ◽  
Pollutant Emissions ◽  
Total Power ◽  
Low Emission ◽  
Pilot Fuel

Lean premixed dry low emission (DLE) combustion system in a gas turbine engine is a globally accepted concept to reduce pollutant emissions and to improve combustion efficiency. This study is focused on an industrial downscaled prototype burner (4th Generation Dry Low Emission Burner for SGT-750 designed and manufactured by Siemens Industrial Turbo machinery AB), which has been tested extensively at atmospheric conditions. To enhance the operability and alleviate flame dynamics behavior, multiple fuel and air circuits (i.e. Rich-Pilot-Lean (RPL), Pilot and Main) are engaged in the burner. Primarily, present study evaluates the RPL-Pilot interaction effect on the main combustion zone. A highly swirled flow from the burner exit produces a central recirculation zones (CRZ) to recirculate the hot vitiated gas for sustaining the combustion process. The main flame is stabilized in the inner shear layer (ISL), which is found in the diverging section (named as Quarl). The total power of the burner was varied between 70–140 kW and the fuel used for the experiment was 99.5% pure methane. A short length quartz liner was used for the experiment and the residence time of the combustor is 9 ms. At the liner exit, emission sampling (CO, NOx) has been conducted using a water-cooled emission probe. Optical measurements were permitted, as the Quarl and combustor liner were optically accessible. Planar laser-induced fluorescence of OH molecule (OH-PLIF) and natural chemiluminescence measurements were conducted to visualize the flame characteristics and its response by changing the RPL and Pilot fuel splits. A comprehensive study was performed by varying the RPL residence time to investigate the main flame stabilization and pollutant formation of the burner. Higher RPL residence time exhibits NOx benefits but at the same time flame instability was increased. Pilot fuel percentage modification demonstrate negative impact on NOx formation due to the limited mixing of fuel and air. With the increase of Pilot fuel split, CO emission decreases, which is advantageous for increasing the LBO margin. The study has identified a number of critical situations where the flame was stabilized without any RPL and Pilot combustion. Apart from the experimental results, a simple reactor network model has been applied for predicting NOx emission. Different kinetic mechanisms were assessed and the prediction results are compared to experimental results. Heat loss from the combustor wall played a significant role on emission formation and was included in the reactor model. This study provides a good understanding of the new DLE industrial burner concept and the RPL-pilot interaction effect on the emission.

Experimental Investigation of the Influence of Burner Geometry on Flame Characteristics at a Dry Low Emission Industrial Prototype Burner at Atmospheric Pressure Conditions

2017 ◽  
Author(s):  
Arman Ahamed Subash ◽  
Robert Collin ◽  
Marcus Aldén ◽  
Atanu Kundu ◽  
Jens Klingmann
Keyword(s):  
Atmospheric Pressure ◽  
Recirculation Zone ◽  
Flame Stabilization ◽  
Operating Conditions ◽  
Oh Radicals ◽  
Flow Area ◽  
Burner Exit ◽  
Low Emission ◽  
Planar Laser ◽  
Conical Section

Laser based investigations were performed on a prototype 4th generation DLE (dry low emission) burner under atmospheric pressure conditions to study the effects of changing burner geometry on the flame. In a full burner configuration, a divergent conical section termed the Quarl is located after the burner exit for expanding the flow area and holding the flame. The planar laser-induced fluorescence (PLIF) of OH radicals together with the flame chemiluminescence imaging were employed to study the flame characteristics under the conditions with and without Quarl using CH4 as fuel to understand the influence of Quarl on the flame. When there is no Quarl, the flame has more freedom to expand at the burner exit and with an increase in the global equivalence ratio (ϕ), the width of the flame increases and the total extension of the flame shortens. For all the global ϕ considered here, the total extension of the flame is shorter under the condition without Quarl in comparison to the one with Quarl. For a richer global ϕ (ϕ ≥ 0.46) the outer recirculation zones (ORZs) are not observed under the condition with Quarl, but are observed without Quarl along with the inner recirculation zone. Without Quarl conditions, equivalence ratios (ϕ) of the concentrically arranged three sections of the burner: an outer Main section, an intermediate section (Pilot) and a central pilot body or pre-chamber combustor, termed the RPL (Rich-Pilot-Lean) sections were altered. The results show that at a constant global ϕ, with an increase in the RPL ϕ and the Pilot ϕ, the flame shortens and expands radially as well as the flame stabilization zone that is produced after the burner exit moves further downstream. At a richer global ϕ, the ORZ is observed along with the inner recirculation zone of the flame. Otherwise, with an increase in global ϕ, the changes in the flame shape, in the flame fluctuation and in the flame stabilization position follow similar trends as for increasing the Pilot ϕ and the RPL ϕ. Additionally, combustion emissions were obtained to observe the effects on NOX level for different operating conditions with and without Quarl.

Soot Formation and Its Effect in an Aero Gas Turbine Combustor

2019 ◽  
Vol 36 (1) ◽  
pp. 61-73 ◽  
Author(s):  
R. K. Mishra ◽  
Sunil Chandel
Keyword(s):  
Gas Turbine ◽  
Equivalence Ratio ◽  
Soot Formation ◽  
Cone Angle ◽  
Peak Temperature ◽  
Soot Concentration ◽  
Gas Turbine Combustor ◽  
Spray Cone ◽  
Primary Zone ◽  
Soot Deposit

Abstract Soot formation and the effect of soot deposit on the performance and integrity on an aero gas turbine combustor has been studied. Defective atomizer or blockage of air passages creates a fuel rich mixture which promotes soot formation in combustor primary zone. The temperature field and soot concentration inside the liner has been analyzed at high equivalence ratio using computational model in CFX. The peak temperature in primary zone increases till equivalence ratio reaches ϕ=1.1. But at high equivalence ratio, i. e., ϕ≥1.2, the peak temperature in primary zone decreases and that in dilution zone increases. Soot concentration increases at liner front end as well as in dilution zone when equivalence ratio increases from 1.25 to 3.0. Erosion and distortion of atomizer flow passages cause higher spray cone angle which again increases the soot concentration. Soot deposit inside liner has detrimental effect on the life and performance of the combustor as well as of the aero engine.

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