Experimental Investigation of an Inverted Brayton Cycle Micro Gas Turbine for CHP Application

2017 ◽  
Author(s):  
Eleni Agelidou ◽  
Thomas Monz ◽  
Andreas Huber ◽  
Manfred Aigner
Keyword(s):  
Gas Turbine ◽  
Electrical Power ◽  
Primary Energy ◽  
Pollutant Emissions ◽  
Stable Operation ◽  
Brayton Cycle ◽  
Single Family ◽  
Gas Treatment ◽  
Pressure Losses ◽  
Micro Gas Turbine

Decentralized heat and power (CHP) production constitutes a promising solution to reduce the primary energy consumption and greenhouse gas emissions. Here, micro gas turbine (MGT) based CHP systems are particularly suitable due to their low pollutant emissions without exhaust gas treatment. Typically, the electrical power demand for single houses ranges from 1 to several kWel. However, downsizing turbocharger components of a conventional MGT CHP system can reduce electrical efficiencies since losses like seal and tip leakages, generally do not scale proportionally with size. By introducing an inverted Brayton Cycle (IBC) based MGT this potential can be exploited. The IBC keeps the volumetric flows constant while mass flow and thermodynamic work are scaled by the ratio of pressure level. Since the performance of turbocharger components is mainly driven by the volumetric flow they should be applicable for both cycles. Hence, smaller power outputs can be achieved. The overall aim of this work, is the development of a recuperated inverted MGT CHP unit for a single family house with 1 kWel. This paper presents an experimental study of the applicability and feasibility of a conventional MGT operated in IBC mode. The demonstrator was based on a single shaft, single stage conventional MGT. Reliable start up and stable operation within the entire operating range from 180 000 rpm to 240 000 rpm are demonstrated. The turbine outlet pressure varied between 0,5 bar (part load) and 0,3 bar absolute (full load). All relevant parameters such as pressure losses and efficiencies of the main components are investigated. Moreover, the power output and the mechanical and thermal losses were analyzed in detail. Although the results indicated that the mechanical and heat losses have a high influence on the performance and economic efficiency of the system, the prototype shows great potential for further development.

Numerical Investigation of an Inverted Brayton Cycle Micro Gas Turbine Based on Experimental Data

2018 ◽  
Author(s):  
Eleni Agelidou ◽  
Martin Henke ◽  
Thomas Monz ◽  
Manfred Aigner
Keyword(s):  
Experimental Data ◽  
Power Systems ◽  
Gas Turbine ◽  
Residential Buildings ◽  
Pollutant Emissions ◽  
Brayton Cycle ◽  
Single Family ◽  
Total Energy Consumption ◽  
Gas Treatment ◽  
Micro Gas Turbine

Residential buildings account for approximately one fifth of the total energy consumption and 12 % of the overall CO2 emissions in the OECD countries. Replacing conventional boilers by a co-generation of heat and power in decentralized plants on site promises a great benefit. Especially, micro gas turbine (MGT) based combined heat and power systems are particularly suitable due to their low pollutant emissions without exhaust gas treatment. Hence, the overall aim of this work is the development of a recuperated inverted MGT as heat and power supply for a single family house with 1 kWel. First, an inverted MGT on a Brayton cycle MGT was developed and experimentally characterized, in previous work by the authors. This approach allows exploiting the potential of using the same components for both cycles. As a next step, the applicability of the Brayton cycle components operated in inverted mode needs to be evaluated and the requirements for a component optimization need to be defined, both, by pursuing thermodynamic cycle simulations. This paper presents a parametrization and validation of in-house 1D steady state simulation tool for an inverted MGT, based on experimental data from the inverted Brayton cycle test rig. Moreover, a sensitivity analysis is conducted to estimate the influence of every major component on the overall system and to identify the necessary optimizations. Finally, the component requirements for an optimized inverted MGT with 1 kWel and 16 % of electrical efficiency are defined. This work demonstrates the high potential of an inverted MGT for a decentralized heat and power generation when optimizing the system components.

scholarly journals Optical Measurements of a Lower Calorific Values-Combustor Operated in a Micro Gas Turbine With Various Fuel Compositions

2018 ◽  
Vol 141 (4) ◽  
Author(s):  
Timo Zornek ◽  
Thomas Mosbach ◽  
Manfred Aigner
Keyword(s):  
Gas Turbine ◽  
Recirculation Zone ◽  
Pollutant Emissions ◽  
Stable Operation ◽  
Oh Radicals ◽  
Main Stage ◽  
High Hydrogen ◽  
Micro Gas Turbine ◽  
Joint Research Project ◽  
Flame Behavior

In a recent joint research project, a new FLOX®-combustion system was developed to couple a fixed-bed gasifier with a micro gas turbine (MGT). Product gases from biomass gasification exhibit low calorific values and varying compositions of mainly H2, CO, CO2, N2, and CH4. Furthermore, combustion characteristics differ significantly compared to the commonly used natural gas. As the FLOX-technology is considered as efficient and fuel-flexible featuring low emissions of hazardous pollutants, the design of the lower calorific value (LCV) combustor is based on it. It contains a two-staged combustor consisting of a jet-stabilized main stage adapted from the FLOX-concept combined with a swirl stabilized pilot stage. The combustor was operated in a Turbec T100 test rig using an optically accessible combustion chamber, which allowed OH*-chemiluminescence and OH-PLIF measurements for various fuel compositions. In particular, the hydrogen content in the synthetically mixed fuel gas was varied from 0% to 30%. The exhaust gas composition was additionally analyzed regarding CO, NOx, and unburned hydrocarbons. The results provide a comprehensive insight into the flame behavior during turbine operation. Efficient combustion and stable operation of the MGT was observed for all fuel compositions, while the hydrogen showed a strong influence. It is remarkable that with hydrogen contents higher than 9%, no OH radicals were detected within the inner recirculation zone, while they were increasingly entrained below hydrogen contents of 9%. Without hydrogen, the inner recirculation zone was completely filled with OH radicals and the highest concentrations were detected there. Therefore, the results indicate a different flame behavior with low and high hydrogen contents. Although the flame shape and position were affected, pollutant emissions remained consistently below 10 ppm based on 15% O2. Only in the case of 0% hydrogen, CO-emissions increased to 43 ppm, which are still meeting the emission limits. Thus, the combustor allows operation with syngases having hydrogen contents from 0% to 30%.

scholarly journals Optical Measurements of a LCV-Combustor Operated in a Micro Gas Turbine With Various Fuel Compositions

2018 ◽  
Author(s):  
Timo Zornek ◽  
Thomas Mosbach ◽  
Manfred Aigner
Keyword(s):  
Gas Turbine ◽  
Recirculation Zone ◽  
Pollutant Emissions ◽  
Stable Operation ◽  
Oh Radicals ◽  
Main Stage ◽  
High Hydrogen ◽  
Micro Gas Turbine ◽  
Joint Research Project ◽  
Flame Behaviour

In a recent joint research project, a new FLOX®-combustion system was developed to couple a fixed-bed gasifier with a micro gas turbine. Product gases from biomass gasification exhibit low calorific values and varying compositions of mainly H2, CO, CO2, N2 and CH4. Furthermore, combustion characteristics differ significantly compared to the commonly used natural gas. As the FLOX®-technology is considered as efficient and fuel-flexible featuring low emissions of hazardous pollutants, the design of the LCV-combustor is based on it. It contains a two-staged combustor consisting of a jet-stabilized main stage adapted from the FLOX®-concept combined with a swirl stabilized pilot stage. The combustor was operated in a Turbec T100 test rig using an optically accessible combustion chamber, which allowed OH*-chemiluminescence and OH-PLIF measurements for various fuel compositions. In particular, the hydrogen content in the synthetically mixed fuel gas was varied from 0 % to 30 %. The exhaust gas composition was additionally analysed regarding CO, NOx and unburned hydrocarbons. The results provide a comprehensive insight into the flame behaviour during turbine operation. Efficient combustion and stable operation of the micro gas turbine was observed for all fuel compositions, while the hydrogen showed a strong influence. It is remarkable, that with hydrogen contents higher than 9 % no OH radicals were detected within the inner recirculation zone, while they were increasingly entrained below hydrogen contents of 9 %. Without hydrogen, the inner recirculation zone was completely filled with OH radicals and the highest concentrations were detected there. Therefore, the results indicate a different flame behaviour with low and high hydrogen contents. Although the flame shape and position was affected, pollutant emissions remained consistent below 10 ppm based on 15% O2. Only in case of 0% hydrogen, CO-emissions increased to 43 ppm, which is still meeting the emission limits. Thus, the combustor allows operation with syngases having hydrogen contents from 0% to 30%.

Introduction of the Taurus™ 65 Industrial Gas Turbine for Power Generation

2008 ◽  
Author(s):  
George Rocha ◽  
Simon Reynolds ◽  
Theresa Brown
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Electrical Power ◽  
Field Evaluation ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Liquid Fuels ◽  
Operating Cycle ◽  
Product Experience ◽  
Exhaust Heat

Solar Turbines Incorporated has combined proven technology and product experience to develop the new Taurus 65 gas turbine for industrial power generation applications. The single-shaft engine is designed to produce 6.3 megawatts of electrical power with a 33% thermal efficiency at ISO operating conditions. Selection of the final engine operating cycle was based on extensive aerodynamic-cycle studies to achieve optimum output performance with increased exhaust heat capacity for combined heat and power installations. The basic engine configuration features an enhanced version of the robust Centaur®50 air compressor coupled to a newly designed three-stage turbine similar to the Taurus 70 turbine design. Advanced cooling technology and materials are used in the dry, lean-premix annular combustor, consistent with Solar’s proven SoLoNOx™ combustion technology, capable of reducing pollutant emissions while operating on standard natural gas or diesel liquid fuels. Like the Titan™ 130 and Taurus 70 products, a traditional design philosophy has been applied in development of the Taurus 65 gas turbine by utilizing existing components, common technology and product experience to minimize risk, lower cost and maximize durability. A comprehensive factory test plan and extended field evaluation program was used to validate the design integrity and demonstrate product durability prior to full market introduction.

Experimental Investigation of the Impact of Biogas on a 3 kW Micro Gas Turbine FLOX®-Based Combustor

2020 ◽  
Author(s):  
Hannah Seliger-Ost ◽  
Peter Kutne ◽  
Jan Zanger ◽  
Manfred Aigner
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Waste Heat ◽  
Electrical Power ◽  
Atmospheric Conditions ◽  
Micro Gas Turbine ◽  
Fuel Mixtures ◽  
Carbon Dioxide Co2 ◽  
Electrical Power Output ◽  
The Impact

Abstract The use of biogas has currently two disadvantages. Firstly, processing biogas to natural gas quality for feeding into the natural gas grid is a rather energy consuming process. Secondly, the conversion into electricity directly in biogas plants produces waste heat, which largely cannot be used. Therefore, a feed-in of the desulfurized and dry biogas to local biogas grids would be preferable. Thus, the biogas could be used directly at the end consumer for heat and power production. As biogas varies in its methane (CH4) and carbon dioxide (CO2) content, respectively, this paper studies the influence of different biogas mixtures compared to natural gas on the combustion in a FLOX®-based six nozzle combustor. The single staged combustor is suitable for the use in a micro gas turbine (MGT) based combined heat and power (CHP) system with an electrical power output of 3 kW. The combustor is studied in an optically accessible atmospheric test rig, as well as integrated into the MGT system. This paper focuses on the influence of the admixture of CO2 to natural gas on the NOX and CO emissions. Furthermore, at atmospheric conditions the shape and location of the heat release zone is investigated using OH* chemiluminescence (OH* CL). The combustor could be stably operated in the MGT within the complete stationary operating range with all fuel mixtures.

A Study on the Flowfield of an Innovative Z-Flowpath Gas Turbine Combustor

2010 ◽  
Author(s):  
Zongming Yu ◽  
Yong Huang ◽  
Fang Wang
Keyword(s):  
Gas Turbine ◽  
Reverse Flow ◽  
Flow Path ◽  
Main Flow ◽  
Wall Area ◽  
Pressure Losses ◽  
Micro Gas Turbine ◽  
Primary Zone ◽  
Commercial Code ◽  
The Stability

Reverse flow combustors were widely used in small and micro gas turbine engines. The wall area of this type of combustors was quite large. And there were two flow turning points in their flow-path. Thus the wall cooling and main flow dilution were two intrinsic problems for them. Apart from that, their high pressure losses and heavy weight were also two problems which seriously deteriorate the performance of the engines. Moreover, their primary hole jets on opposite walls were non-symmetrical, which would affect the stability and intensity of the recirculation flows. In order to improve the combustion performance, a new conceptual Z-flowpath combustor was proposed. The new combustor consisted of two 45 degree yawing instead of returning in the main flow-path. The flowfield of the new combustor was predicted by the commercial code FLUENT, after a validation for the flowfield in a model reverse flow combustor with previous experimental results. The prediction showed that the flowfield of the primary zone in the Z-flowpath combustor was highly symmetrical, the size and the intensity of the recirculation zone were about 10 and 2 times greater than the normal reverse flow combustor, respectively, while the pressure loss and the total area of the flame tube wall of the Z-flowpath combustor were decreased dramatically to be 69.4% and 51% of that in the reverse flow combustor, respectively.

scholarly journals A Test Rig for the Experimental Investigation of a MGT/SOFC Hybrid Power Plant Based on a 3kWel Micro Gas Turbine

2019 ◽  
Vol 113 ◽  
pp. 02012
Author(s):  
Martina Hohloch ◽  
Melanie Herbst ◽  
Anna Marcellan ◽  
Timo Lingstädt ◽  
Thomas Krummrein ◽  
...  
Keyword(s):  
Power Plant ◽  
Gas Turbine ◽  
Power Plants ◽  
Electrical Power ◽  
Test Rig ◽  
Micro Gas Turbine ◽  
Hybrid Power ◽  
Hybrid Power Plant ◽  
Set Up ◽  
Electrical Power Output

A hybrid power plant consisting of a micro gas turbine (MGT) and a solid oxide fuel cell (SOFC) is a promising technology to reach the demands for future power plants. DLR aims to set up a MGT/SOFC hybrid power plant demonstrator based on a 3 kWel MTT EnerTwin micro gas turbine and an SOFC module with an electrical power output of 30 kWel from Sunfire. For the detailed investigation of the subsystems under hybrid conditions two separate test rigs are set up, one in which the MGT is connected to an emulator of the SOFC and vice versa. The paper introduces the set-up and the functionalities of the MGT based test rig. The special features are highlighted and the possibilities of the cyber physical system for emulation of a hybrid system are explained.

Integration of Distributing Energy System I: Modeling and Simulation

2012 ◽  
Vol 512-515 ◽  
pp. 1156-1162
Author(s):  
Jin Yang Wang ◽  
Guo Min Cui ◽  
Fu Yu Peng
Keyword(s):  
Numerical Simulation ◽  
Gas Turbine ◽  
Performance Prediction ◽  
System Modeling ◽  
Energy System ◽  
Primary Energy ◽  
Simulation System ◽  
Generation System ◽  
Micro Gas Turbine ◽  
And Performance

The heating, power and cooling distributing energy system is studied by numerical simulation. System modeling and performance prediction are studied on the tri-generation system based on micro gas turbine as primary energy utilizing equipment in part Ⅰ. The results show: The numerical simulation can replace pilotscale experiment of objective project in the aspects of design and performance prediction of distributing energy system.

scholarly journals Performance Analysis of Biomass Fuel Driven EFMGT Cycle

2019 ◽  
Vol 9 (2) ◽  
pp. 2421-2425
Keyword(s):  
Heat Exchanger ◽  
Power Plant ◽  
Gas Turbine ◽  
Electrical Power ◽  
Cost Effective ◽  
Biomass Fuel ◽  
Small Scale ◽  
Inlet Temperature ◽  
Micro Gas Turbine ◽  
Electrical Power Output

Biomass fuel as carbon neutral, abundant, domestic, cost effective is being reconsidered to fuel-up the power plant to produce electricity in clean way. But utilization of biomass fuel directly in existing conventional power plant causes problem in turbine such as erosion, hot corrosion, clogging and depositions [1]. As such combustion of biomass fuel outside the primary cycle eradicates potential hazards for turbine. In such a case indirectly fired micro gas turbine opens a door to biomass fuel as this technology is free from negative aspects of direct combustion as well as making micro gas turbine feasible to generate electricity in small scale at non-grid areas for individual consumer or group of consumers. In this research, the effect of different types of biomass fuel on operating parameters as well as on output electrical power of externally fired micro gas turbine (EFmGT)has been analyzed. The biomass fuels are categorized on the basis of air to fuel ratio (AFR) using stoichiometry combustion theory. It is found from results that parameters like air mass flow rate, compression ratio, heat exchanger effectiveness, turbine inlet temperature, combustion temperature, and temperature difference in heat exchanger affect the performance of EFmGT. Also types of biomass fuel have substantial impacts on these performance parameters as well as on electrical power output of EFmGT cycle.

Analysis of Indirectly Fired Gas Turbine for Wet Biomass Fuels Based on Commercial Micro Gas Turbine Data

2002 ◽  
Author(s):  
Brian Elmegaard ◽  
Bjo̸rn Qvale
Keyword(s):  
Gas Turbine ◽  
Process Integration ◽  
The Novel ◽  
Environmental Friendliness ◽  
Waste Products ◽  
Pressure Losses ◽  
Micro Gas Turbine ◽  
Typical Data ◽  
Wet Biomass ◽  
Simple Change

The results of a study of a novel gas turbine configuration is being presented. In this power plant, an Indirectly Fired Gas Turbine (IFGT), is being fueled with very wet biomass. The exhaust gas is being used to dry the biomass, but instead of striving to recover as much as possible of the thermal energy, which has been the practice up to now, the low temperature exhaust gases after having served as drying agent, are lead out into the environment; a simple change of process integration that has a profound effect on the performance. Four different cycles have been studied. These are the Simple IFGT fueled by dry biomass assuming negligible pressure loss in the heat exchanger and the combustion chamber, the IFGT fueled with wet biomass (Wet IFGT) assuming no pressure losses, and finally both the Simple and the Wet IFGT incorporating typical data for pressure losses of commercially available micro turbines. The study shows that the novel configuration, in which an IFGT and a drying unit have been combined, has considerable merit, in that its performance exceeds that of the currently available methods converting wet biomass to electric power by a factor of five. The configuration also has clear advantages with respect to corrosion and to the environmental friendliness and the quantity of the waste products and their usefulness.

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