Radial Inlet and Exit Off-Design Performance Prediction for a 10 MWe Supercritical CO2 Axial Turbine

2021 ◽  
Author(s):  
Michael Marshall ◽  
Thomas Vandeputte ◽  
Stefan Cich ◽  
Megan Herrara
Keyword(s):  
Cfd Simulation ◽  
Dynamic Pressure ◽  
Pressure Ratio ◽  
Step Cycle ◽  
Modeling Tools ◽  
Design Performance ◽  
Design Values ◽  
Inlet Conditions ◽  
Operating Points ◽  
Best Fit

Abstract During the development of a sCO2 turbine for the STEP program under DOE funding, radial inlet and exit designs were completed under mechanical and thermal constraints while seeking to maximize aerodynamic performance [1]. The flow path geometries of the designs were optimized at a single steady-state, design condition to minimize the total pressure loss. In order to efficiently characterize changes in performance across a range of operating points of the closed-loop cycle, off-design loss models for the inlet and exit diffuser have been created from CFD simulation results. To generate boundary conditions for the exit diffuser, numerous 1D exit profiles were selected from a regression analysis of turbine map points as a function of pressure ratio and corrected speed; radial inlet conditions emanated from planned cycle operating points. From base equation forms that include dynamic pressure and swirl components, equation constants were optimized to provide a best fit to CFD results. The equations generated were able to be integrated into existing STEP cycle modeling tools to enhance the prediction of turbine response as the operating point deviates significantly from design values. The methods outlined in this paper can provide a guide for evaluating the off-design performance of turbine inlet and exit designs dissimilar from conventional designs for which correlations are available.

Mathematical Analysis for Off-Design Performance of Cryogenic Turboexpander

2011 ◽  
Vol 133 (3) ◽  
Author(s):  
Subrata K. Ghosh ◽  
R. K. Sahoo ◽  
Sunil K. Sarangi
Keyword(s):  
Pressure Ratio ◽  
Expansion Ratio ◽  
Flow Conditions ◽  
Flow Properties ◽  
Dimensional Solution ◽  
One Dimensional ◽  
Design Performance ◽  
Fluid Properties ◽  
The Mean ◽  
Inlet Conditions

A study has been conducted to determine the off-design performance of cryogenic turboexpander. A theoretical model to predict the losses in the components of the turboexpander along the fluid flow path has been developed. The model uses a one-dimensional solution of flow conditions through the turbine along the mean streamline. In this analysis, the changes of fluid and flow properties between different components of turboexpander have been considered. Overall, turbine geometry, pressure ratio, and mass flow rate are input information. The output includes performance and velocity diagram parameters for any number of given speeds over a range of turbine pressure ratio. The procedure allows any arbitrary combination of fluid species, inlet conditions, and expansion ratio since the fluid properties are properly taken care of in the relevant equations. The computational process is illustrated with an example.

Roles of vanes in diffuser on stability of centrifugal compressor

2019 ◽  
Vol 233 (14) ◽  
pp. 5380-5392
Author(s):  
Wangzhi Zou ◽  
Xiao He ◽  
Wenchao Zhang ◽  
Zitian Niu ◽  
Xinqian Zheng
Keyword(s):  
High Pressure ◽  
Centrifugal Compressor ◽  
Dynamic Pressure ◽  
Pressure Ratio ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Centrifugal Compressors ◽  
Compression System ◽  
The Stability ◽  
Rotating Instability

The stability considerations of centrifugal compressors become increasingly severe with the high pressure ratios, especially in aero-engines. Diffuser is the major subcomponent of centrifugal compressor, and its performance greatly influences the stability of compressor. This paper experimentally investigates the roles of vanes in diffuser on component instability and compression system instability. High pressure ratio centrifugal compressors with and without vanes in diffuser are tested and analyzed. Rig tests are carried out to obtain the compressor performance map. Dynamic pressure measurements and relevant Fourier analysis are performed to identify complex instability phenomena in the time domain and frequency domain, including rotating instability, stall, and surge. For component instability, vanes in diffuser are capable of suppressing the emergence of rotating stall in the diffuser at full speeds, but barely affect the characteristics of rotating instability in the impeller at low and middle speeds. For compression system instability, it is shown that the use of vanes in diffuser can effectively postpone the occurrence of compression system surge at full speeds. According to the experimental results and the one-dimensional flow theory, vanes in diffuser turn the diffuser pressure rise slope more negative and thus improve the stability of compressor stage, which means lower surge mass flow rate.

CFD Simulation of a Supercritical Carbon Dioxide Radial-Inflow Turbine, Comparing the Results of Using Real Gas Equation of Estate and Real Gas Property File

2016 ◽  
Vol 846 ◽  
pp. 85-90 ◽  
Author(s):  
Mostafa Odabaee ◽  
Emilie Sauret ◽  
Kamel Hooman
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Cfd Simulation ◽  
Pressure Ratio ◽  
Computational Cost ◽  
Real Gas ◽  
Table Method ◽  
Radial Inflow Turbine ◽  
Solar Resource ◽  
Supercritical Carbon

The present study explores CFD analysis of a supercritical carbon dioxide (SCO2) radial-inflow turbine generating 100kW from a concentrated solar resource of 560oC with a pressure ratio of 2.2. Two methods of real gas property estimations including real gas equation of estate and real gas property (RGP) file - generating a required table from NIST REFPROP - were used. Comparing the numerical results and time consumption of both methods, it was shown that equation of states could insert a significant error in thermodynamic property prediction. Implementing the RGP table method indicated a very good agreement with NIST REFPROP while it had slightly more computational cost compared to the RGP table method.

Load Characteristics of Steel and Concrete Tubular Members Under Jet Fire: An Experimental and Numerical Study

2010 ◽  
Author(s):  
Jeong Hyo Park ◽  
Bong Ju Kim ◽  
Jung Kwan Seo ◽  
Jae Sung Jeong ◽  
Byung Keun Oh ◽  
...  
Keyword(s):  
Cfd Simulation ◽  
Numerical Study ◽  
Fire Load ◽  
Adiabatic Wall ◽  
Fire Engineering ◽  
Ansys Cfx ◽  
Design Values ◽  
Computational Fluid Dynamics Cfd ◽  
Load Characteristics ◽  
Set Up

The aim of this study was to evaluate the load characteristics of steel and concrete tubular members under jet fire, with the motivation to investigate the jet fire load characteristics in FPSO topsides. This paper is part of Phase II of the joint industry project on explosion and fire engineering of FPSOs (EFEF JIP) [1]. To obtain reliable load values, jet fire tests were carried out in parallel with a numerical study. Computational fluid dynamics (CFD) simulation was used to set up an adiabatic wall boundary condition for the jet fire to model the heat transfer mechanism. A concrete tubular member was tested under the assumption that there is no conduction effect from jet fire. A steel tubular member was tested and considered to transfer heat through conduction, convection, and radiation. The temperature distribution, or heat load, was analyzed at specific locations on each type of member. ANSYS CFX [2] and Kameleon FireEx [3] codes were used to obtain similar fire action in the numerical and experimental methods. The results of this study will provide a useful database to determine design values related to jet fire.

Optimization Method of the Multistage Axial Compressors Using CFD Simulation

2021 ◽  
pp. 2141006
Author(s):  
Grigorii Popov ◽  
Igor Egorov ◽  
Evgenii Goriachkin ◽  
Oleg Baturin ◽  
Daria Kolmakova ◽  
...  
Keyword(s):  
Cfd Simulation ◽  
Optimization Problems ◽  
Search Algorithm ◽  
Pressure Ratio ◽  
Optimization Method ◽  
Cfd Modeling ◽  
Turbine Engines ◽  
Stability Margins ◽  
Axial Compressors ◽  
Cfd Models

The current level of numerical methods of gas dynamics makes it possible to optimize compressors using 3D CFD models. However, the methods and means are not sufficiently developed for their wide application. This paper describes a new method for the optimization of multistage axial compressors based on 3D CFD modeling and summarizes the experience of its application. The developed method is a complex system of interconnected components (an effective mathematical model, a parameterizer, and an optimum search algorithm). The use of the method makes it possible to improve or provide the necessary values of the main gas-dynamic parameters of the compressor by changing the shape of the blades and their relative position. The method was tested in solving optimization problems for multistage axial compressors of gas turbine engines (the number of stages from 3 to 15). As a result, an increase in efficiency, pressure ratio, and stability margins was achieved. The presented work is a summary of a long-years investigation of the research team and aims at creating a complete picture of the obtained results for the reader. A brief description of the results of industrial compresses optimization contained in the paper is given as an illustration of the effectiveness of the developed methods.

A Fully Coupled Approach for the Integration of 3D-CFD Component Simulation in Overall Engine Performance Analysis

2017 ◽  
Author(s):  
C. Klein ◽  
S. Reitenbach ◽  
D. Schoenweitz ◽  
F. Wolters
Keyword(s):  
Performance Analysis ◽  
Boundary Conditions ◽  
Progress Monitoring ◽  
Cfd Simulation ◽  
System Simulation ◽  
Pressure Ratio ◽  
Performance Model ◽  
Operating Conditions ◽  
Operating Characteristics ◽  
Design Environment

Due to a high degree of complexity and computational effort, overall system simulations of jet engines are typically performed as 0-dimensional thermodynamic performance analysis. Within these simulations and especially in the early cycle design phase, the usage of generic component characteristics is common practice. Of course these characteristics often cannot account for true engine component geometries and operating characteristics which may cause serious deviations between simulated and actual component and overall system performance. This leads to the approach of multi-fidelity simulation, often referred to as zooming, where single components of the thermodynamic cycle model are replaced by higher-order procedures. Hereby the consideration of actual component geometries and performance in an overall system context is enabled and global optimization goals may be considered in the engine design process. The purpose of this study is to present a fully automated approach for the integration of a 3D-CFD component simulation into a thermodynamic overall system simulation. As a use case, a 0D-performance model of the IAE-V2527 engine is combined with a CFD model of the appropriate fan component. The methodology is based on the DLR in-house performance synthesis and preliminary design environment GTlab combined with the DLR in-house CFD solver TRACE. Both, the performance calculation as well as the CFD simulation are part of a fully automated process chain within the GTlab environment. The exchange of boundary conditions between the different fidelity levels is accomplished by operating both simulation procedures on a central data model which is one of the essential parts of GTlab. Furthermore iteration management, progress monitoring as well as error handling are part of the GTlab process control environment. Based on the CFD results comprising fan efficiency, pressure ratio and mass flow, a map scaling methodology as it is commonly used for engine condition monitoring purposes is applied within the performance simulation. Hereby the operating behavior of the CFD fan model can be easily transferred into the overall system simulation which consequently leads to a divergent operating characteristic of the fan module. For this reason, all other engine components will see a shift in their operating conditions even in case of otherwise constant boundary conditions. The described simulation procedure is carried out for characteristic operating conditions of the engine.

A New Method of Modeling Underexpanded Exhaust Plumes for Wind Tunnel Aerodynamic Testing

1989 ◽  
Vol 111 (4) ◽  
pp. 748-754
Author(s):  
V. Salemann ◽  
J. M. Williams
Keyword(s):  
Wind Tunnel ◽  
Free Stream ◽  
Dynamic Pressure ◽  
Pressure Ratio ◽  
Area Ratio ◽  
Full Scale ◽  
New Method ◽  
Thrust Coefficient ◽  
Model Scale ◽  
Exhaust Plumes

A new method for modeling hot underexpanded exhaust plumes with cold model scale plumes in aerodynamic wind tunnel testing has been developed. The method is applicable to aeropropulsion testing where significant interaction between the exhaust and the free stream and aftbody may be present. The technique scales the model and nozzle external geometry, including the nozzle exit area, matches the model jet to free-stream dynamic pressure ratio to full-scale jet to free-stream dynamic pressure ratio, and matches the model thrust coefficient to full-scale thrust coefficient. The technique does not require scaling of the internal nozzle geometry. A generalized method of characteristic computer code was used to predict the plume shapes of a hot (γ = 1.2) half-scale nozzle of area ratio 3.2 and of a cold (γ = 1.4) model scale nozzle of area ratio 1.3, whose pressure ratio and area ratio were selected to satisfy the above criteria and other testing requirements. The plume shapes showed good agreement. Code validity was checked by comparing code results for cold air exhausting into a quiescent atmosphere to pilot surveys and shadowgraphs of model nozzle plumes taken in a static facility.

Flutter Analysis of a Flexible UHBR Fan at Different Flight Conditions

2018 ◽  
Author(s):  
Matthias Schuff ◽  
Jannik Reisberg
Keyword(s):  
Aerodynamic Characteristics ◽  
Aeroelastic Stability ◽  
Aerodynamic Damping ◽  
Aerodynamic Loading ◽  
Similarity Principle ◽  
Flutter Analysis ◽  
Effective Angle ◽  
Inlet Conditions ◽  
Compressor Map ◽  
Operating Points

A flexible UHBR fan is investigated at different flight conditions with a focus on static deflections and aeroelastic stability. Operating points at varying inlet conditions, which are comparable according to the Mach similarity principle, are investigated. However, not all the aerodynamic characteristics remain identical and aerodynamic damping of mode shape vibrations is changed. When steady deformations of the fan blades are taken into account, the deviation between different inlet conditions increases further. This is mainly due to torsional deflections, changing the effective angle of attack and causing a general shift of the compressor map. Even though the subsequent changes in flutter predictions are not severe for most parts of the compressor map, the behavior at the boundaries is sensitive to the real flight condition. As shown, the Mach similarity principle is not suitable for investigating aeroelastic stability throughout the whole flight envelope, especially when the static blade deformation is not neglectable. The reason for this can be found in the complex interaction between dimension-less numbers (Mach, Reynolds), sized values (pressure difference or aerodynamic loading, natural frequency) and their dependency on each other.

Inverse Design of 3D Multi-Stage Transonic Fans at Dual Operating Points

2013 ◽  
Author(s):  
James H. Page ◽  
Paul Hield ◽  
Paul G. Tucker
Keyword(s):  
Design Method ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Inverse Design ◽  
Flow Angle ◽  
Trade Offs ◽  
Multi Stage ◽  
Full Speed ◽  
Computational Fluid Dynamics Cfd ◽  
Operating Points

Semi-inverse design is the automatic re-cambering of an aerofoil, during a computational fluid dynamics (CFD) calculation, in order to achieve a target lift distribution while maintaining thickness, hence “semi-inverse”. In this design method, the streamwise distribution of curvature is replaced by a stream-wise distribution of lift. The authors have developed an inverse design code based on the method of Hield (2008) which can rapidly design three-dimensional fan blades in a multi-stage environment. The algorithm uses an inner loop to design to radially varying target lift distributions, an outer loop to achieve radial distributions of stage pressure ratio and exit flow angle, and a choked nozzle to set design mass flow. The code is easily wrapped around any CFD solver. In this paper, we describe a novel algorithm for designing simultaneously for specified performance at full speed and peak efficiency at part speed, without trade-offs between the targets at each of the two operating points. We also introduce a novel adaptive target lift distribution which automatically develops discontinuous changes of calculated magnitude, based on the passage shock, eliminating erroneous lift demands in the shock vicinity and maintaining a smooth aerofoil.

scholarly journals Analysis of ultra-low uncertainty gas turbine flow capacity measurement techniques

2020 ◽  
pp. 095765092090971
Author(s):  
Daniel Burdett ◽  
Chris Hambidge ◽  
Thomas Povey
Keyword(s):  
Gas Turbine ◽  
Guide Vane ◽  
Pressure Ratio ◽  
Measurement Techniques ◽  
Operating Cost ◽  
Capacity Measurement ◽  
Early Assessment ◽  
Trailing Edge ◽  
Flow Capacity ◽  
Inlet Conditions

Accurate assessment of nozzle guide vane (NGV) capacity is essential for understanding engine performance data, and to achieve accurate turbine stage matching. In accelerated engine development programmes in particular, accurate and early assessment of NGV capacity is a significant advantage. Whilst the capabilities of computational methods have improved rapidly in recent years, the accuracy of absolute capacity prediction capability is lower than experimental techniques by some margin. Thus, experimental measurement of NGV capacity is still regarded as an essential part of many engine programmes. The semi-transient capacity measurement technique, developed and refined at the University of Oxford over the last 10 years, allows rapid and accurate measurement of engine component (typically fully cooled NGVs) capacity at engine-representative conditions of Mach and Reynolds numbers and coolant-to-mainstream pressure ratio. The technique has been demonstrated to offer considerable advantages over traditional (industrial steady-state) techniques in terms of accuracy, time and operating cost. Since the original facility was constructed, the facility has been modularised to allow for rapid interchange of test vane modules, and the instrumentation has been optimised to drive down the uncertainty in NGV capacity. In this paper, these improvements are described in detail, and a detailed uncertainty analysis is presented of the original facility, the current facility, and a proposed future facility in which the uncertainty of the measurement has been driven down to a practical limit. The bias errors of the three facilities are determined to be ±0.535%, ± 0.495% and ±0.301%, respectively (to 95% confidence). The corresponding precision uncertainties are ±0.028%, ±0.025% and ±0.025%, respectively. The extremely low precision uncertainty in particular allows very small changes in capacity to be resolved. This, combined with rapid interchangeability of test modules, allows studies of the sensitivity of capacity to secondary influences with much greater flexibility than was previously possible. Consideration is also given to the definition of vane capacity in systems with several streams at different conditions of inlet total pressure and temperature. A typical high pressure (HP) NGV has three distinct streams: a mainstream flow; coolant flow ejected from film cooling holes (distributed over the vane surface); and trailing edge coolant ejection. Whilst it is helpful for the coolant mass flow rates and inlet temperatures to be included in the definition, only a relatively small difference arises from the way in which this is achieved. Several definitions appear to share similar usefulness in terms of their robustness to changing inlet conditions of individual streams, but the favoured definition offers the possibility of isolating sensitivities to key effects such as trailing edge coolant ejection. This is achieved by explicitly expressing vane capacity as a function of two controlling pressure ratios. The overall purpose of this paper is to review and analyse in detail the current state-of-the-art in gas turbine flow capacity measurement.

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