Design and Development of a New Rotating Turbine Research Facility For Investigating the Interaction Between Mainstream and Various Secondary Air at Relevant Engine Conditions

2021 ◽  
Author(s):  
Yoji Okita ◽  
Hisao Futamura ◽  
Takashi Yamane ◽  
Masaya Suzuki ◽  
Nozomi Tanaka ◽  
...  
Keyword(s):  
Continuous Operation ◽  
Thermal Interaction ◽  
Research Facility ◽  
Wide Range ◽  
Drive Motor ◽  
Transonic Turbine ◽  
Secondary Air ◽  
Aero Engines ◽  
Cooling Air ◽  
Japan Aerospace Exploration Agency

Abstract This paper reports a new turbine research facility that was recently completed in Japan Aerospace Exploration Agency (JAXA). The facility is a full annular rotating transonic turbine rig that allows a continuous operation of scaled and/or full-scale axial HPT or LPT. The rig design was especially focused on the ability of simulating the aerodynamic and thermal interaction between main gas paths and various / massive secondary air flows at conditions of dominant aero-heat parameters well matched to those of modern aero-engines. Cooling air can be delivered to the airfoils of vanes/blades and the endwalls separately at a massflow range covering the typical conditions. Rotor forward and aft purge air as well as through-casing cooling air can be injected with each flowrate independently controlled. The facility, which has significant capabilities with several large compressors of 10MW in total, 5MW mainflow heater, 6MW drive motor/generator, etc., can be applied to a very wide range of turbine designs. A series of shakedown testing has been carried out since the completion of construction in 2019. The commissioning phase of the rig will complete in early 2021 and then the rig will enter service. The very first test with a scaled HPT is planned to start in the last quarter of 2021.

Discharge Coefficients of Rotating Short Orifices With Radiused and Chamfered Inlets

2004 ◽  
Vol 126 (4) ◽  
pp. 803-808 ◽  
Author(s):  
M. Dittmann ◽  
K. Dullenkopf ◽  
S. Wittig
Keyword(s):  
Discharge Coefficient ◽  
Pressure Ratio ◽  
Reynolds Numbers ◽  
Frame Of Reference ◽  
Efficient Operation ◽  
Discharge Coefficients ◽  
Wide Range ◽  
Secondary Air ◽  
Cooling Air ◽  
Actual Geometry

The secondary air system of modern gas turbine engines consists of numerous stationary or rotating passages to transport the cooling air, taken from the compressor, to thermally high loaded components that need cooling. Thereby the cooling air has to be metered by orifices to control the mass flow rate. Especially the discharge behavior of rotating holes may vary in a wide range depending on the actual geometry and the operating point. The exact knowledge of the discharge coefficients of these orifices is essential during the design process in order to guarantee a well adapted distribution of the cooling air inside the engine. This is crucial not only for a safe and efficient operation but also fundamental to predict the component’s life and reliability. In this paper two different methods to correlate discharge coefficients of rotating orifices are described and compared, both in the stationary and rotating frame of reference. The benefits of defining the discharge coefficient in the relative frame of reference will be pointed out. Measurements were conducted for two different length-to-diameter ratios of the orifices with varying inlet geometries. The pressure ratio across the rotor was varied for rotational Reynolds numbers up to ReΦ=8.6×105. The results demonstrate the strong influence of rotation on the discharge coefficient. An analysis of the complete data shows significant optimizing capabilities depending on the orifice geometry.

Discharge Coefficients of Rotating Short Orifices With Radiused and Chamfered Inlets

2003 ◽  
Author(s):  
M. Dittmann ◽  
K. Dullenkopf ◽  
S. Wittig
Keyword(s):  
Discharge Coefficient ◽  
Pressure Ratio ◽  
Reynolds Numbers ◽  
Frame Of Reference ◽  
Efficient Operation ◽  
Discharge Coefficients ◽  
Wide Range ◽  
Secondary Air ◽  
Cooling Air ◽  
Actual Geometry

The secondary air system of modern gas turbine engines consists of numerous stationary or rotating passages to transport the cooling air, taken from the compressor, to thermally high loaded components that need cooling. Thereby the cooling air has to be metered by orifices to control the mass flow rate. Especially the discharge behavior of rotating holes may vary in a wide range depending on the actual geometry and the operating point. The exact knowledge of the discharge coefficients of these orifices is essential during the design process in order to guarantee a well adapted distribution of the cooling air inside the engine. This is crucial not only for a safe and efficient operation but also fundamental to predict the component’s life and reliability. In this paper two different methods to correlate discharge coefficients of rotating orifices are described and compared, both in the stationary and rotating frame of reference. The benefits of defining the discharge coefficient in the relative frame of reference will be pointed out. Measurements were conducted for two different length-to-diameter ratios of the orifices with varying inlet geometries. The pressure ratio across the rotor was varied for rotational Reynolds numbers up to Reφ = 8:6 × 105. The results demonstrate the strong influence of rotation on the discharge coefficient. An analysis of the complete data shows significant optimising capabilities depending on the orifice geometry.

Experimental Investigation of Turbine Stage Flow Field and Performance at Varying Cavity Purge Rates and Operating Speeds

2016 ◽  
Author(s):  
Johan Dahlqvist ◽  
Jens Fridh
Keyword(s):  
Mach Number ◽  
Flow Field ◽  
High Speed ◽  
Control Volume ◽  
Spatial Average ◽  
Turbine Stage ◽  
Wide Range ◽  
Annulus Flow ◽  
Purge Flow ◽  
Secondary Air

The aspect of hub cavity purge has been investigated in a high-pressure axial low-reaction turbine stage. The cavity purge is an important part of the secondary air system, used to isolate the hot main annulus flow from cavities below the hub level. A full-scale cold-flow experimental rig featuring a rotating stage was used in the investigation, quantifying main annulus flow field impact with respect to purge flow rate as it was injected upstream of the rotor. Five operating speeds were investigated of which three with respect to purge flow, namely a high loading case, the peak efficiency, and a high speed case. At each of these operating speeds, the amount of purge flow was varied across a very wide range of ejection rates. Observing the effect of the purge rate on measurement plane averaged parameters, a minor outlet swirl decrease is seen with increasing purge flow for each of the operating speeds while the Mach number is constant. The prominent effect due to purge is seen in the efficiency, showing a similar linear sensitivity to purge for the investigated speeds. An attempt is made to predict the efficiency loss with control volume analysis and entropy production. While spatial average values of swirl and Mach number are essentially unaffected by purge injection, important spanwise variations are observed and highlighted. The secondary flow structure is strengthened in the hub region, leading to a generally increased over-turning and lowered flow velocity. Meanwhile, the added volume flow through the rotor leads to higher outlet flow velocities visible in the tip region, and an associated decreased turning. A radial efficiency distribution is utilized, showing increased impact with increasing rotor speed.

scholarly journals A new pest management research facility Scions largescale precision track sprayer

2014 ◽  
Vol 67 ◽  
pp. 267-273
Author(s):  
S.F. Gous ◽  
T.M. Withers ◽  
A.J. Hewitt
Keyword(s):  
Large Scale ◽  
Spray Deposition ◽  
Management Research ◽  
Application Research ◽  
Pesticide Application ◽  
Research Facility ◽  
Liquid Pressure ◽  
Plant Canopies ◽  
Wide Range ◽  
Potential Use

A new large scale precision track sprayer has been developed and evaluated for spray deposition and pesticide application research under controlled conditions The spray room is fitted with a 4 m wide electrically driven boom suspended 4 m above ground running on a 12 m long Ibeam It is fitted with 9 independently controlled shut off valves and nozzles Sprays can be applied to live plant canopies up to 3 m tall within a 2 m times; 3 m sample area The number location and type of nozzle on the boom can be altered as can spray liquid pressure and boom speed in order to simulate a wide range of spray application scenarios Calibration of the largescale precision track sprayer has been undertaken for a range of droplet spectra from extremely coarse to very fine This paper documents the calibration results and discusses the potential use of this facility for pesticide application research

Secondary Air Systems in Aeroengines Employing Vortex Reducers

2001 ◽  
Author(s):  
Dimitrie Negulescu ◽  
Michael Pfitzner
Keyword(s):  
Flow Path ◽  
Supporting Evidence ◽  
Excessive Pressure ◽  
Pressure Losses ◽  
Low Pressure Turbine ◽  
Hot Gas ◽  
Air System ◽  
High Integrity ◽  
Secondary Air ◽  
Aero Engines

A secondary air system in modern aero engines is required to cool the compressor and turbine discs and make sure that no hot gas ingestion occurs into the cavities between the turbine discs, which could cause an inadvertent reduction of disc life. A high integrity solution for guiding the air from the compressor to the turbine is through an inner bleed from the compressor platform and through the space between the disc bores and the shaft connecting the fan with the low pressure turbine. Since strongly swirling air is taken from the compressor platforms to a much lower radius, a means of deswirling the air has to be used to avoid excessive pressure losses along the flow path. The paper describes a system utilizing tubeless vortex reducers to accomplish this deswirl, which are compared to a more conventional air system utilizing tubes. The working principles of both types of vortex reducer and guidelines for the design of a secondary air system using vortex reducers are explained with supporting evidence from rig tests and CFD calculations. Opportunities for the aerodynamic optimisation of the tubeless vortex reducer are elaborated and the experience gained using the system during the development of the BR700 engine is described.

Cooling-Air Injection Into Secondary Flow and Loss Fields Within a Linear Turbine Cascade

1991 ◽  
Vol 113 (3) ◽  
pp. 375-383 ◽  
Author(s):  
A. Yamamoto ◽  
Y. Kondo ◽  
R. Murao
Keyword(s):  
Leading Edge ◽  
Secondary Flows ◽  
Air Injection ◽  
Internal Flows ◽  
Flow Angle ◽  
Secondary Air Injection ◽  
Outlet Flow ◽  
Overall Performance ◽  
Secondary Air ◽  
Cooling Air

In order to understand overall performance and internal flows of air-cooled turbine blade rows, flows in a model linear cascade were surveyed with secondary air injection from various locations of the blade surfaces. The secondary air interacted with the cascade passage vortices and changed the loss distribution significantly. The cascade overall loss decreased when the air was injected along the mainstream and increased when the air was injected against the mainstream from some locations of the blade leading edge. Effects on overall kinetic energy of the secondary flows and on the cascade outlet flow angle were also discussed in this paper.

Analysis of Gas Turbine Rotating Cavities by an One-Dimensional Model

2009 ◽  
Author(s):  
Riccardo Da Soghe ◽  
Bruno Facchini ◽  
Luca Innocenti ◽  
Mirko Micio
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Design Tool ◽  
Operating Conditions ◽  
Outer Flow ◽  
One Dimensional ◽  
Wide Range ◽  
Air System ◽  
Secondary Air ◽  
Radial Outflow

Reliable design of secondary air system is one of the main tasks for the safety, unfailing and performance of gas turbine engines. To meet the increasing demands of gas turbines design, improved tools in prediction of the secondary air system behavior over a wide range of operating conditions are needed. A real gas turbine secondary air system includes several components, therefore its analysis is not carried out through a complete CFD approach. Usually, that predictions are performed using codes, based on simplified approach which allows to evaluate the flow characteristics in each branch of the air system requiring very poor computational resources and few calculation time. Generally the available simplified commercial packages allow to correctly solve only some of the components of a real air system and often the elements with a more complex flow structure cannot be studied; among such elements, the analysis of rotating cavities is very hard. This paper deals with a design-tool developed at the University of Florence for the simulation of rotating cavities. This simplified in-house code solves the governing equations for steady one-dimensional axysimmetric flow using experimental correlations both to incorporate flow phenomena caused by multidimensional effects, like heat transfer and flow field losses, and to evaluate the circumferential component of velocity. Although this calculation approach does not enable a correct modeling of the turbulent flow within a wheel space cavity, the authors tried to create an accurate model taking into account the effects of inner and outer flow extraction, rotor and stator drag, leakages, injection momentum and, finally, the shroud/rim seal effects on cavity ingestion. The simplified calculation tool was designed to simulate the flow in a rotating cavity with radial outflow both with a Batchelor and/or Stewartson flow structures. A primary 1D-code testing campaign is available in the literature [1]. In the present paper the authors develop, using CFD tools, reliable correlations for both stator and rotor friction coefficients and provide a full 1D-code validation comparing, due to lack of experimental data, the in house design-code predictions with those evaluated by CFD.

Exergy Analysis and Performance Assessment for Different Recuperative Thermodynamic Cycles for Gas Turbine Applications

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Christina Salpingidou ◽  
Dimitrios Misirlis ◽  
Zinon Vlahostergios ◽  
Stefan Donnerhack ◽  
Michael Flouros ◽  
...  
Keyword(s):  
Heat Exchanger ◽  
Performance Assessment ◽  
Gas Turbine ◽  
Exergy Analysis ◽  
Thermodynamic Cycles ◽  
Power Turbine ◽  
Wide Range ◽  
Exergetic Analysis ◽  
And Performance ◽  
Aero Engines

This work presents an exergy analysis and performance assessment of three recuperative thermodynamic cycles for gas turbine applications. The first configuration is the conventional recuperative (CR) cycle in which a heat exchanger is placed after the power turbine (PT). In the second configuration, referred as alternative recuperative (AR) cycle, a heat exchanger is placed between the high pressure and the PT, while in the third configuration, referred as staged heat recovery (SHR) cycle, two heat exchangers are employed, the primary one between the high and PTs and the secondary at the exhaust, downstream the PT. The first part of this work is focused on a detailed exergetic analysis on conceptual gas turbine cycles for a wide range of heat exchanger performance parameters. The second part focuses on the implementation of recuperative cycles in aero engines, focused on the MTU-developed intercooled recuperative aero (IRA) engine concept, which is based on a conventional recuperation approach. Exergy analysis is applied on specifically developed IRA engine derivatives using both alternative and SHR recuperation concepts to quantify energy exploitation and exergy destruction per cycle and component, showing the amount of exergy that is left unexploited, which should be targeted in future optimization actions.

The Base Pressure Problem in Transonic Turbine Cascades

1979 ◽  
Author(s):  
C. H. Sieverding ◽  
M. Stanislas ◽  
J. Snoek
Keyword(s):  
Theoretical Calculations ◽  
Base Pressure ◽  
Test Results ◽  
Pressure Data ◽  
Calculation Methods ◽  
Flow Parameters ◽  
Wide Range ◽  
Pressure Calculation ◽  
Transonic Turbine ◽  
Turbine Cascades

Base pressure data were systematically collected at VKI during recent years on a great variety of cascades operated over a wide range of outlet March numbers. An attempt is made to correlate these data by relating the base pressure to important cascade and flow parameters. Details about the trailing edge flow are obtained by using an enlarged model simulating the overhang section of convergent turbine cascades. The experimental cascade and model test results are compared with theoretical calculations using base pressure calculation methods.

A Theoretical and Experimental Analysis of the Sealing Capability of a Membrane Seal

2014 ◽  
Author(s):  
Stacie Tibos ◽  
Randhir Aujla ◽  
Przemyslaw Pyzik ◽  
Martin Lewis ◽  
Sascha Justl
Keyword(s):  
Gas Turbines ◽  
Surface Condition ◽  
Test Results ◽  
Actuation System ◽  
Thermal Growth ◽  
Precise Adjustment ◽  
Wide Range ◽  
Performance Curves ◽  
Secondary Air ◽  
Component Interface

Improvements in turbine performance are increasingly being driven by the need to control leakage both in the main gas path as well as secondary air flow systems. Membrane seals have long been established as a method of sealing in some of the harshest of environments found in gas turbines. The membrane seal has a wide usage in gas turbines for stationary component interface sealing. The geometry is of plate construction with bulbous ends, the seals are assembled vertically and are retained by the component grooves. The grooves allow relative sliding and rotation against their surfaces a necessary feature, since during operation the seal needs to withstand relative movements due to thermal growth, vibratory forces, excitation and assembly loads. However, more accurate leakage estimates are required. Thus, in order to evaluate the complete performance characteristics of the seal for a wide range of working conditions, a theoretical and experimental campaign was undertaken. The membrane seal performance curves were created based on a series of tests performed in a specially designed rig. The rig utilised an actuation system that allowed for the precise adjustment of the seal’s relative position in two directions while performing the tests at a given working condition. It was noted that not only the movement and deformation of the membrane but also, assembly clearances and surface condition of the components have an impact on the seal’s performance. To assist in the understanding of the influence of the changing parameters on the performance of the seal an FEA study was undertaken employing known data to aid the understanding and improve the knowledge of how the seal behaves under specific engine conditions. The evaluation gives confidence in the experimental test results.

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