Engineering Practices for Tokamak Window Assemblies

Author(s):  
C. Waldon ◽  
R. Morrell ◽  
D. Buckthorpe ◽  
M. Davies ◽  
P. Sherlock

For fusion tokamak reactors the diagnostics and RF heating systems require the use of components with parts made of non-metallic materials. These can form part of the vacuum boundary of the tokamak which is the primary safety boundary and have a function of containing tritium fuel or activated gases and particulate debris. The engineering practices for such components and non-metallic materials are in an early state of preparation and require development to enable systems to be used in a safety and licensing context. Such developments will have to reflect the brittle nature of the materials, and are likely to be based on established arguments developed within the nuclear industry, such as containment and defence in depth. Given these requirements this task is a major challenge. The window systems fall broadly into two categories: • Transmission windows for the input of high-power microwaves to drive and heat the plasma; • Diagnostic windows to monitor the plasma. Currently there are no established fusion design codes that can be used to assure nuclear safety and a consistent engineering approach for either application. This paper reviews the progress made in developing such practices for transmission and diagnostic windows made from ceramic materials. The investigations undertaken and the engineering practices addressed for the tokamak windows generally fall into the following areas: • reviews of potential candidate materials along with a summary of the available property data; • definition of the function of torus window assemblies and an outline of the complexity and variety of design considerations (including historical failures, and statutory requirements); • development of the design methodology for technical ceramics; • definition of the design routes considered and selected (rule, analysis, experiment); • consideration of the material data available (or lack of) for technical ceramics and their failure criteria; • qualification and design of metallic / ceramic joints; • definition of the requirements with regard to quality control, from manufacture to in-service inspection; • development and formation of a draft code procedure. The practices and procedures developed are considered to be an important contribution and significant step forward in the development of a fusion tokamak windows code. Important contributions have been made to the design, procurement and installation philosophies for windows, especially the development of design criteria and the application of pressure proof-testing. This paper provides a review of key requirements and issues, with recommendations to allow development of the code for acceptance by nuclear regulators for tokamaks such as the International Tokamak Experimental Reactor (ITER) and future fusion reactor power plants.

Author(s):  
S. Herstead ◽  
M. de Vos ◽  
S. Cook

The success of any new build project is reliant upon all stakeholders — applicants, vendors, contractors and regulatory agencies — being ready to do their part. Over the past several years, the Canadian Nuclear Safety Commission (CNSC) has been working to ensure that it has the appropriate regulatory framework and internal processes in place for the timely and efficient licensing of all types of reactor, regardless of size. This effort has resulted in several new regulatory documents and internal processes including pre-project vendor design reviews. The CNSC’s general nuclear safety objective requires that nuclear facilities be designed and operated in a manner that will protect the health, safety and security of persons and the environment from unreasonable risk, and to implement Canada’s international commitments on the peaceful use of nuclear energy. To achieve this objective, the regulatory approach strikes a balance between pure performance-based regulation and prescriptive-based regulation. By utilizing this approach, CNSC seeks to ensure a regulatory environment exists that encourages innovation within the nuclear industry without compromising the high standards necessary for safety. The CNSC is applying a technology neutral approach as part of its continuing work to update its regulatory framework and achieve clarity of its requirements. A reactor power threshold of approximately 200 MW(th) has been chosen to distinguish between large and small reactors. It is recognized that some Small Modular Reactors (SMRs) will be larger than 200 MW(th), so a graded approach to achieving safety is still possible even though Nuclear Power Plant design and safety requirements will apply. Design requirements for large reactors are established through two main regulatory documents. These are RD-337 Design for New Nuclear Power Plants, and RD-310 Safety Analysis for Nuclear Power Plants. For reactors below 200 MW(th), the CNSC allows additional flexibility in the use of a graded approach to achieving safety in two new regulatory documents: RD-367 Design of Small Reactors and RD-308 Deterministic Safety Analysis for Small Reactors. The CNSC offers a pre-licensing vendor design review as an optional service for reactor facility designs. This review process is intended to provide early identification and resolution of potential regulatory or technical issues in the design process, particularly those that could result in significant changes to the design or analysis. The process aims to increase regulatory certainty and ultimately contribute to public safety. This paper outlines the CNSC’s expectations for applicant and vendor readiness and discusses the process for pre-licensing reviews which allows vendors and applicants to understand their readiness for licensing.


Author(s):  
Larry Blake ◽  
George Gavrus ◽  
Jack Vecchiarelli ◽  
J. Stoklosa

The Pickering B Nuclear Generating Station consists of four CANDU reactors. These reactors are horizontal pressure tube, heavy water cooled and moderated reactors fuelled with natural uranium. Under a postulated large break loss of coolant accident (LOCA), positive reactivity results from coolant void formation. The transient is terminated by the operation of the safety systems within approximately 2 seconds of the start of the transient. The initial increase in reactor power, terminated by the action of the safety system, is termed the power pulse phase of the accident. In many instances the severity of an LBLOCA can be characterized by the adiabatic energy deposited to the fuel during this phase of the accident. Historically, Limit of Operating Envelope (LOE) calculations have been used to characterize the severity of the accident. LOE analyses are conservative analyses in which the key operational and safety related parameters are set to conservative or limiting values. Limit based analyses of this type result in calculated transient responses that will differ significantly from the actual expected response of the station. As well, while the results of limit calculations are conservative, safety margins and the degree of conservatism is generally not known. As a result of these factors, the use of Best Estimate Plus Uncertainty (BEPU) analyses in safety analyses for nuclear power plants has been increasing. In Canada, the nuclear industry has been pursuing best estimate analysis through the BEAU (Best Estimate Analysis and Uncertainty) methodology in order to obtain better characterization of the safety margins. This approach is generally consistent with those used internationally. Recently, a BEAU analysis of the Pickering B NGS was completed for the power pulse phase of a postulated Large Break LOCA. The analysis comprised identification of relevant phenomena through a Phenomena Identification and Ranking (PIRT) process, assessment of the code input uncertainties, sensitivity studies to quantify the significance of the input parameters, generation of a functional response surface and its validation, and determination of the safety margin. The results of the analysis clearly demonstrate that the Limit of Operating Envelope (LOE) results are significantly conservative relative to realistic analysis even when uncertainties are considered. In addition, the extensive sensitivity analysis performed to supplement the primary result provides insight into the primary contributors to the results.


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3832
Author(s):  
Awwal Mohammed Arigi ◽  
Gayoung Park ◽  
Jonghyun Kim

Advancements in the nuclear industry have led to the development of fully digitized main control rooms (MCRs)—often termed advanced MCRs—for newly built nuclear power plants (NPPs). Diagnosis is a major part of the cognitive activity in NPP MCRs. Advanced MCRs are expected to improve the working environment and reduce human error, especially during the diagnosis of unexpected scenarios. However, with the introduction of new types of tasks and errors by digital MCRs, a new method to analyze the diagnosis errors in these new types of MCRs is required. Task analysis for operator diagnosis in an advanced MCR based on emergency operation was performed to determine the error modes. The cause-based decision tree (CBDT) method—originally developed for analog control rooms—was then revised to a modified CBDT (MCBDT) based on the error mode categorizations. This work examines the possible adoption of the MCBDT method for the evaluation of diagnosis errors in advanced MCRs. We have also provided examples of the application of the proposed method to some common human failure events in emergency operations. The results show that with some modifications of the CBDT method, the human reliability in advanced MCRs can be reasonably estimated.


2012 ◽  
Vol 134 (11) ◽  
Author(s):  
Shu Wang

The volumetric efficiency is one of the most important aspects of system performance in the design of axial piston pumps. From the standpoint of engineering practices, the geometric complexities of the valve plate (VP) and its multiple interactions with pump dynamics pose difficult obstacles for optimization of the design. This research uses the significant concept of pressure carryover to develop the mathematical relationship between the geometry of the valve plate and the volumetric efficiency of the piston pump. For the first time, the resulting expression presents the theoretical considerations of the fluid operating conditions, the efficiency of axial piston pumps, and the valve plate designs. New terminology, such as discrepancy of pressure carryover (DPC) and carryover cross-porting (CoCp), is introduced to explain the fundamental principles. The important results derived from this study can provide clear recommendations for the definition of the geometries required to achieve an efficient design, especially for the valve plate timings. The theoretical results are validated by simulations and experiments conducted by testing multiple valve plates under various operating conditions.


Author(s):  
Ronald C. Lippy

The nuclear industry is preparing for the licensing and construction of new nuclear power plants in the United States. Several new designs have been developed and approved, including the “traditional” reactor designs, the passive safe shutdown designs and the small modular reactors (SMRs). The American Society of Mechanical Engineers (ASME) provides specific Codes used to perform preservice inspection/testing and inservice inspection/testing for many of the components used in the new reactor designs. The U.S. Nuclear Regulatory Commission (NRC) reviews information provided by applicants related to inservice testing (IST) programs for Design Certifications and Combined Licenses (COLs) under Part 52, “Licenses, Certifications, and Approvals for Nuclear Power Plants,” in Title 10 of the Code of Federal Regulations (10 CFR Part 52) (Reference 1). The 2012 Edition of the ASME OM Code defines a post-2000 plant as a nuclear power plant that was issued (or will be issued) its construction permit, or combined license for construction and operation, by the applicable regulatory authority on or following January 1, 2000. The New Reactors OM Code (NROMC) Task Group (TG) of the ASME Code for Operation and Maintenance of Nuclear Power Plants (NROMC TG) is assigned the task of ensuring that the preservice testing (PST) and IST provisions in the ASME OM Code to address pumps, valves, and dynamic restraints (snubbers) in post-2000 nuclear power plants are adequate to provide reasonable assurance that the components will operate as needed when called upon. Currently, the NROMC TG is preparing proposed guidance for the treatment of active pumps, valves, and dynamic restraints with high safety significance in non-safety systems in passive post-2000 reactors including SMRs.


Author(s):  
Koichi Tsumori ◽  
Yoshizumi Fukuhara ◽  
Hiroyuki Terunuma ◽  
Koji Yamamoto ◽  
Satoshi Momiyama

A new inspection standard that enhanced quality of operating /maintenance management of the nuclear power plant was introduced in 2009. After the Fukushima Daiichi nuclear disaster (Mar. 11th 2011), the situation surrounding the nuclear industry has dramatically changed, and the requirement for maintenance management of nuclear power plants is pushed for more stringent nuclear safety regulations. The new inspection standard requires enhancing equipment maintenance. It is necessary to enhance maintenance of not only equipment but also piping and pipe support. In this paper, we built the methodology for enhancing maintenance plan by rationalizing and visualizing of piping and pipe support based on the “Maintenance Program” in cooperating with 3D-CAD system.


2012 ◽  
Vol 253-255 ◽  
pp. 303-307 ◽  
Author(s):  
Jing Yang ◽  
Zhen Fu Chen ◽  
Yuan Chu Gan ◽  
Qiu Wang Tao

Radiation shielding concrete is widely used in nuclear power plants, accelerators, hospitals, etc. With the development of nuclear industry technology, research on radiation shielding material properties is of great importance. Research on properties of radiation shielding concrete with different aggregates or admixtures and the effect of high temperature on the performance of shielding concrete are introduced. Along with the nuclear waste increase, shielding concrete durability and nuclear waste disposal are getting paramount.


Author(s):  
S. Kalyanam ◽  
D.-J. Shim ◽  
P. Krishnaswamy ◽  
Y. Hioe

HDPE pipes are considered by the nuclear industry as a potential replacement option to currently employed metallic piping for service-water applications. The pipes operate under high temperatures and pressures. Hence HDPE pipes are being evaluated from perspective of design, operation, and service life requirements before routine installation in nuclear power plants. Various articles of the ASME Code Case N-755 consider the different aspects related to material performance, design, fabrication, and examination of HDPE materials. Amongst them, the material resistance (part of Article 2000) to the slow crack growth (SCG) from flaws/cracks present in HDPE pipe materials is an important concern. Experimental investigations have revealed that there is a marked difference (almost three orders less) in the time to failure when the notch/flaw is in the butt-fusion joint, as opposed to when the notch/flaw is located in the parent HDPE material. As part of ongoing studies, the material resistance to SCG was investigated earlier for unimodal materials. The current study investigated the SCG in parent and butt-fusion joint materials of bimodal HDPE (PE4710) pipe materials acquired from two different manufacturers. The various stages of the specimen deformation and failure during the creep test are characterized. Detailed photographs of the specimen side-surface were used to monitor the specimen damage accumulation and SCG. The SCG was tested using a large specimen (large creep frame) as well as using a smaller size specimen (PENT frame) and the results were compared. Further, the effect of polymer orientation or microstructure in the bimodal HDPE pipe on the SCG was studied using specimens with axial and circumferential notch orientations in the parent pipe material.


Author(s):  
William D. Rezak

One of America’s best kept secrets is the success of its nuclear electric power industry. This paper presents data which support the construction and operating successes enjoyed by energy companies that operate nuclear power plants in the US. The result—the US nuclear industry is alive and well. Perhaps it’s time to start anew the building of nuclear power plants. Let’s take the wraps off the major successes achieved in the nuclear power industry. Over 20% of the electricity generated in the United States comes from nuclear power plants. An adequate, reliable supply of reasonably priced electric energy is not a consequence of an expanding economy and gross national product; it is an absolute necessity before such expansion can occur. It is hard to imagine any aspect of our business or personal lives not, in some way, dependent upon electricity. All over the world (in 34 countries) nuclear power is a low-cost, secure, safe, dependable, and environmentally friendly form of electric power generation. Nuclear plants in these countries are built in six to eight years using technology developed in the US, with good performance and safety records. This treatise addresses the success experienced by the US nuclear industry over the last 40 years, and makes the case that this reliable, cost-competitive source of electric power can help support the economic engine of the country and help prevent experiences like the recent crisis in California. Traditionally, the evaluation of electric power generation facility performance has focused on the ability of plants to produce at design capacity for high percentages of the time. Successful operation of nuclear facilities is determined by examining capacity or load factors. Load factor is the percentage of design generating capacity that a power plant actually produces over the course of a year’s operation. This paper makes the case that these operating performance indicators warrant renewed consideration of the nuclear option. Usage of electricity in the US now approaches total generating capacity. The Nuclear Regulatory Commission has pre-approved construction and operating licenses for several nuclear plant designs. State public service commissions are beginning to understand that dramatic reform is required. The economy is recovering and inflation is minimal. It’s time, once more, to turn to the safe, reliable, environmentally friendly nuclear power alternative.


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