Roughness Effects in Thermo-Mechanically Loaded Contacts

Author(s):  
J. Nyqvist ◽  
A. Kadiric ◽  
R. Sayles ◽  
S. Ioannides

A recently developed thermo-mechanical model was used to investigate the influence of surface roughness characteristics on the maximum contact temperature rise as well as shear stresses in rough surface contacts subjected to normal and tangential loading. In order to identify prevailing trends clearly the surfaces were modelled as having idealised sinusoidal roughness. Following a brief description of the numerical model, results are presented to illustrate the dependence of contact temperature and stresses on roughness parameters such as wavelength and amplitude as well as the contact Peclet number. An attempt is made to explain the observed trends in terms of variation in predicted pressure distribution and real contact areas for different surfaces.

1972 ◽  
Vol 39 (2) ◽  
pp. 456-460 ◽  
Author(s):  
P. Ranganath Nayak

A theory of rolling contact is presented which deviates from past theories in two respects: (a) the contacting surfaces are not assumed to be topographically smooth, and (b) Coulomb’s law of friction is replaced by a law describing the behavior of interfacial friction junctions. Numerical results for the slip as a function of the normal and tangential loads are shown to depend on a roughness parameter D, which, in turn, depends on surface topography, the gross geometry of the contacting bodies and on the normal load. It is found that when D is large (i.e., the surfaces are very rough, or the normal load is small), the slip-force relationship differs considerably from that predicted by the smooth-surface (or classical) theory. When D tends to zero, the two theories coincide. The dependence of D on topographical parameters is shown explicitly. Numerical examples indicate that for cylinders of small radius, surface-roughness effects may be important. Their importance decreases as the cylinder radius or the maximum contact pressure is increased, or the surface is made smoother.


2016 ◽  
Vol 258 ◽  
pp. 306-309 ◽  
Author(s):  
Hamid Javadi ◽  
Walid Jomaa ◽  
Damien Texier ◽  
Myriam Brochu ◽  
Philippe Bocher

Surface finish of machined components plays a key role in their life performance. The aim of this research is to investigate the effect of different roughness parameters on high cycle fatigue behavior of Inconel718. Rotating bending fatigue tests have been performed on Inconel718 specimens with various surface roughnesses produced by turning. Height and amplitude distribution roughness parameters were investigated. Statistical analyses show that a valley material component (Mr2), as one of the amplitude distribution parameters, is the most relevant parameter for the high cycle fatigue life of machined specimens. Observations conducted at the surface of broken specimens gage length, have shown the impact of surface roughness and residual stresses on the crack propagation mode. When the roughness increases, valleys were shown to be deeper and larger, leading to a higher Mr2 value and an increase of stress concentration.


2006 ◽  
Vol 34 (4) ◽  
pp. 237-255 ◽  
Author(s):  
M. Kuwajima ◽  
M. Koishi ◽  
J. Sugimura

Abstract This paper describes experimental and analytical studies of the dependence of tire friction on the surface roughness of pavement. Abrasive papers were adopted as representative of the microscopic surface roughness of pavement surfaces. The rolling∕sliding friction of tire tread rubber against these abrasive papers were measured at low slip velocities. Experimental results indicated that rolling∕sliding frictional characteristics depended on the surface roughness. In order to examine the interfacial phenomena between rubber and the abrasive papers, real contact length, partial slip, and apparent friction coefficient under vertical load and tangential force were analyzed with two-dimensional explicit finite element analysis in which slip-velocity-dependent frictional coefficients were considered. Finite element method results indicated that the sum of real contact area and local partial slip were larger for finer surfaces under the same normal and tangential forces. In addition, the velocity-dependent friction enhanced local slip, where the dependence of local slip on surface roughness was pronounced. It proved that rolling∕sliding friction at low slip ratio was affected by local frictional behavior at microslip regions at asperity contacts.


2021 ◽  
Vol 11 (15) ◽  
pp. 7028
Author(s):  
Ibrahim Hashlamon ◽  
Ehsan Nikbakht ◽  
Ameen Topa ◽  
Ahmed Elhattab

Indirect bridge health monitoring is conducted by running an instrumented vehicle over a bridge, where the vehicle serves as a source of excitation and as a signal receiver; however, it is also important to investigate the response of the instrumented vehicle while it is in a stationary position while the bridge is excited by other source of excitation. In this paper, a numerical model of a stationary vehicle parked on a bridge excited by another moving vehicle is developed. Both stationary and moving vehicles are modeled as spring–mass single-degree-of-freedom systems. The bridges are simply supported and are modeled as 1D beam elements. It is known that the stationary vehicle response is different from the true bridge response at the same location. This paper investigates the effectiveness of contact-point response in reflecting the true response of the bridge. The stationary vehicle response is obtained from the numerical model, and its contact-point response is calculated by MATLAB. The contact-point response of the stationary vehicle is investigated under various conditions. These conditions include different vehicle frequencies, damped and undamped conditions, different locations of the stationary vehicle, road roughness effects, different moving vehicle speeds and masses, and a longer span for the bridge. In the time domain, the discrepancy of the stationary vehicle response with the true bridge response is clear, while the contact-point response agrees well with the true bridge response. The contact-point response could detect the first, second, and third modes of frequency clearly, unlike the stationary vehicle response spectra.


Molecules ◽  
2021 ◽  
Vol 26 (4) ◽  
pp. 900
Author(s):  
Maria Vardaki ◽  
Aida Pantazi ◽  
Ioana Demetrescu ◽  
Marius Enachescu

In this work we present the results of a functional properties assessment via Atomic Force Microscopy (AFM)-based surface morphology, surface roughness, nano-scratch tests and adhesion force maps of TiZr-based nanotubular structures. The nanostructures have been electrochemically prepared in a glycerin + 15 vol.% H2O + 0.2 M NH4F electrolyte. The AFM topography images confirmed the successful preparation of the nanotubular coatings. The Root Mean Square (RMS) and average (Ra) roughness parameters increased after anodizing, while the mean adhesion force value decreased. The prepared nanocoatings exhibited a smaller mean scratch hardness value compared to the un-coated TiZr. However, the mean hardness (H) values of the coatings highlight their potential in having reliable mechanical resistances, which along with the significant increase of the surface roughness parameters, which could help in improving the osseointegration, and also with the important decrease of the mean adhesion force, which could lead to a reduction in bacterial adhesion, are providing the nanostructures with a great potential to be used as a better alternative for Ti implants in dentistry.


2011 ◽  
Vol 189-193 ◽  
pp. 1538-1542
Author(s):  
Li Xiao Jia ◽  
Yong Zhen Zhang ◽  
Yong Ping Niu ◽  
San Ming Du ◽  
Jian Li

In order to decrease accidents of slips and falls, COFs of rubber samples with different surface roughness were measured by Brungraber Mark II. And the correlation coefficients between roughness parameters and COF were calculated. The rusults have shown that the COF increases with surface roughness and the correlation coefficient between Sq and COF is highest. In general, almost all the roughness parameters used in the study have high correlation with COF. Parameters had the highest correlation with COF depends on the materials used and test conditions.


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