Dynamic Modeling of Magnetostrictive Hydraulic Pump

Aerospace ◽  
2006 ◽  
Author(s):  
A. Chaudhuri ◽  
J.-H. Yoo ◽  
N. M. Wereley

Recently, there has been substantial research on the development of a hybrid hydraulic pump driven by various smart materials. Piezo-hydraulic actuators have already been developed for potential use in smart rotor applications. However, at high actuation frequencies, piezo-stacks generate significant heat mainly due to the hysteresis losses that can deteriorate their performance and permanently damage the piezo material. In contrast, magnetostrictive materials are more robust than piezostacks, especially at high temperatures, while offering almost the same bandwidth and higher maximum induced strain when compared with piezoelectric stacks. Also, the magnetostrictive material usually has a particular frequency range where the hysteretic losses taking place are minimum and consequently the operation results in least heat generation. As a result, to operate the pump with higher flow rate with minimum heat generation and maximum efficiency, we need to know the system resonance. Moreover, the hybrid pump with smart material is mechanically more complex than a single rod actuator; consequently, it can have more than one resonant frequency depending on the number of degrees of freedom of the system. A hybrid pump using the magnetostrictive material Terfenol-D has been developed in our laboratory with hydraulic oil as the working fluid. Several key design parameters, which include output cylinder size, diaphragm thickness, reed valve thickness and tubing diameter, along with operational conditions, like input current and bias pressure within the fluid, have been varied to identify a set of optimum driving conditions. Tests at no-load have been carried out for unidirectional motion of the output piston. In this paper, we develop a dynamic model of the hydraulic hybrid actuator to show the basic operational principle and compare the simulated data with test results. The final target of this study is to find optimal operational frequency to get highest performance and also to predict the pump sizing for a desired output velocity and load lifting capability.

Author(s):  
Tina Unglaube ◽  
Hsiao-Wei D. Chiang

In recent years closed loop supercritical carbon dioxide Brayton cycles have drawn the attention of many researchers as they are characterized by a higher theoretic efficiency and smaller turbomachinery size compared to the conventional steam Rankine cycle for power generation. Currently, first prototypes of this emerging technology are under development and thus small scale sCO2 turbomachinery needs to be developed. However, the design of sCO2 turbines faces several new challenges, such as the very high rotational speed and the high power density. Thus, the eligibility of well-established radial inflow gas turbine design principles has to be reviewed regarding their suitability for sCO2 turbines. Therefore, this work reviews different suggestion for optimum velocity ratios for gas turbines and aims to re-establish it for sCO2 turbines. A mean line design procedure is developed to obtain the geometric dimensions for small scale sCO2 radial inflow turbines. By varying the specific speed and the velocity ratio, different turbine configurations are set up. They are compared numerically by means of CFD analysis to conclude on optimum design parameters with regard to maximum total-to-static efficiency. Six sets of simulations with different specific speeds between 0.15 and 0.52 are set up. Higher specific speeds could not be analyzed, as they require very high rotational speeds (more than 140k RPM) for small scale sCO2 turbines (up to 150kWe). For each set of simulations, the velocity ratio that effectuates maximum efficiency is identified and compared to the optimum parameters recommended for radial inflow turbines using subcritical air as the working fluid. It is found that the values for optimum velocity ratios suggested by Rohlik (1968) are rather far away from the optimum values indicated by the conducted simulations. However, the optimum values suggested by Aungier (2005), although also established for subcritical gas turbines, show an approximate agreement with the simulation results for sCO2 turbines. Though, this agreement should be studied for a wider range of specific speeds and a finer resolution of velocity ratios. Furthermore, for high specific speeds in combination with high velocity ratios, the pressure drop of the designed turbines is too high, so that the outlet pressure is beyond the critical point. For low specific speeds in combination with low velocity ratios, the power output of the designed turbines becomes very small. Geometrically, turbines with low specific speeds and high velocity ratios are characterized by very small blade heights, turbines with high specific speeds and small velocity ratios by very small diameters.


Author(s):  
Muhammad I. Rashad ◽  
Hend A. Faiad ◽  
Mahmoud Elzouka

This paper presents the operating principle of a novel solar rotary crank-less heat engine. The proposed engine concept uses air as working fluid. The reciprocating motion is converted to a rotary motion by the mean of unbalanced mass and Coriolis effect, instead of a crank shaft. This facilitates the engine scaling and provides several degrees of freedom in terms of structure design and configuration. Unlike classical heat engines (i.e. Stirling), the proposed engine can be fixed to the ground which significantly reduce the generation unit cost. Firstly, the engine’s configuration is illustrated. Then, order analysis for the engine is carried out. The combined dynamics and thermal model is developed using ordinary differential equations which are then numerically solved by Simulink™. The resulting engine thermodynamics cycle is described. It incorporates the common thermodynamics processes (isobaric, isothermal, isochoric processes). Finally, the system behavior and performance are analyzed along with studying the effect of various design parameters on operating conditions such as engine speed, output power and efficiency.


Author(s):  
Hyejin Jeon ◽  
Yoon-Cheol Kim ◽  
Eun Goh ◽  
Dongwook Yim ◽  
Songwan Jin ◽  
...  

To drive a small object which swims in low Reynolds number situation, we need a new type of propeller which is optimized for low Reynolds number usage since the flow at low Reynolds numbers is dominated by viscous force instead of inertia force. Propeller in a shape of bacterial flagellum can be a strong candidate for propeller of small swimming object. In this paper, we visualized velocity field induced by flagellar shaped propeller using stereoscopic particle image velocimetry. We also have experimentally evaluated the effect of pitch and rotational speeds on the performance of flagellar shaped propeller inspired by flagellum of E.coli using macroscopic model. Silicone oil whose viscosity is 100 times larger than water is used as working fluid to make low Reynolds number situation using macroscopic model. Thrust, torque and velocity were measured as a function of pitch and rotational speed, and efficiency was calculated using measured results. We found that the maximum efficiency of flagellar propeller reaches where the pitch angle is about 40°. However, the effect of rotational speed on the efficiency is relatively smaller than that of pitch. And the flow pattern behind the rotating propeller was altered by pitch of the propeller.


Author(s):  
A. Chaudhuri ◽  
N. M. Wereley

There has been a lot of research in the development of a hybrid hydraulic actuator driven by various smart materials. The basic operation of these actuators involves high frequency bidirectional operation of the active material which is converted to unidirectional motion by a set of valves. The response of the actuator also shows resonant peaks similar to that of SDOF mechanical systems and indicates a region of maximum output. At these high driving frequencies, the inertial effects of the fluid mass dominate over the viscous effects and the problem becomes unsteady in nature. Geometrical parameters of the flow path are also important. Due to the high pressures existing inside the actuator and the presence of entrained air, compressibility of the hydraulic oil also has to be taken into account. Hybrid actuators using the magnetostrictive material Terfenol-D and the electrostrictive material PMN have been developed in our laboratory, with hydraulic oil as the working fluid. Several key design parameters, which include output cylinder size, diaphragm thickness, reed valve thickness and tubing diameter, along with operational conditions, like input current and bias pressure within the fluid, have been varied to identify a set of optimum driving conditions. Tests at no-load and with load have been carried out for unidirectional motion of the output piston. To characterize the input driving circuitry and magnetic flux path, we have also carried out dynamic tests with the Terfenol-D rod and analyzed its magnetic circuit (flux density vs. frequency) response. In this paper, we develop a mathematical model of the hydraulic hybrid actuator to show the basic operational principle under no-load and loaded conditions and to describe the resonance phenomenon affecting the system performance. The dynamics of the input driving circuit have been included in the model. The fluid passages have been represented using the transmission line model, giving rise to strongly coupled ordinary differential equations which are solved using a lumped parameter approach. This model is then used to calculate the no-load velocity of the actuator and also its blocked force. Finally, we use the model to find optimal pumping frequency to get highest performance with different active materials and also to predict the pump sizing for desired output velocity and load lifting capability.


2020 ◽  
Vol 12 (5) ◽  
pp. 168781402092166
Author(s):  
Lei Li ◽  
Le-ren Tao ◽  
Qing-qing Liu

Small turbines must operate at high rotational speeds to generate adequate output power. In this study, a radial inflow turbine using R245fa as the working fluid is miniaturised and is designed to have a rotational speed of 30,000 r/min. The organic Rankine cycle system is not simplified, and a preheater and a superheater are installed. The turbine is experimentally analysed in the organic Rankine cycle system. The experimental results show that with an increase in the inlet pressure, the turbine output power and system efficiency increase; moreover, the turbine efficiency first decreases and then increases slightly after the pressure exceeds 1.5 MPa. The turbine efficiency decreases first and then increases and attains the minimum value at an inlet temperature of 100°C–105°C. When the flow rate is 0.82 m3/s, the speed reaches its maximum value of 28,000 r/min, and a maximum output power of 17.37 kW is generated. The maximum efficiency of the turbine is 0.885 and that of the system is 0.1625. The experimental data and design parameters of the turbine provide a reference for further design optimization.


2021 ◽  
Vol 4 (1) ◽  
pp. 251524592095492
Author(s):  
Marco Del Giudice ◽  
Steven W. Gangestad

Decisions made by researchers while analyzing data (e.g., how to measure variables, how to handle outliers) are sometimes arbitrary, without an objective justification for choosing one alternative over another. Multiverse-style methods (e.g., specification curve, vibration of effects) estimate an effect across an entire set of possible specifications to expose the impact of hidden degrees of freedom and/or obtain robust, less biased estimates of the effect of interest. However, if specifications are not truly arbitrary, multiverse-style analyses can produce misleading results, potentially hiding meaningful effects within a mass of poorly justified alternatives. So far, a key question has received scant attention: How does one decide whether alternatives are arbitrary? We offer a framework and conceptual tools for doing so. We discuss three kinds of a priori nonequivalence among alternatives—measurement nonequivalence, effect nonequivalence, and power/precision nonequivalence. The criteria we review lead to three decision scenarios: Type E decisions (principled equivalence), Type N decisions (principled nonequivalence), and Type U decisions (uncertainty). In uncertain scenarios, multiverse-style analysis should be conducted in a deliberately exploratory fashion. The framework is discussed with reference to published examples and illustrated with the help of a simulated data set. Our framework will help researchers reap the benefits of multiverse-style methods while avoiding their pitfalls.


2015 ◽  
Vol 35 (4) ◽  
pp. 341-347 ◽  
Author(s):  
E. Rouhani ◽  
M. J. Nategh

Purpose – The purpose of this paper is to study the workspace and dexterity of a microhexapod which is a 6-degrees of freedom (DOF) parallel compliant manipulator, and also to investigate its dimensional synthesis to maximize the workspace and the global dexterity index at the same time. Microassembly is so essential in the current industry for manufacturing complicated structures. Most of the micromanipulators suffer from their restricted workspace because of using flexure joints compared to the conventional ones. In addition, the controllability of micromanipulators inside the whole workspace is very vital. Thus, it is very important to select the design parameters in a way that not only maximize the workspace but also its global dexterity index. Design/methodology/approach – Microassembly is so essential in the current industry for manufacturing complicated structures. Most of the micromanipulators suffer from their restricted workspace because of using flexure joints compared to the conventional ones. In addition, the controllability of micromanipulators inside the whole workspace is very vital. Thus, it is very important to select the design parameters in a way that not only maximize the workspace but also its global dexterity index. Findings – It has been shown that the proposed procedure for the workspace calculation can considerably speed the required calculations. The optimization results show that a converged-diverged configuration of pods and an increase in the difference between the moving and the stationary platforms’ radii cause the global dexterity index to increase and the workspace to decrease. Originality/value – The proposed algorithm for the workspace analysis is very important, especially when it is an objective function of an optimization problem based on the search method. In addition, using screw theory can simply construct the homogeneous Jacobian matrix. The proposed methodology can be used for any other micromanipulator.


Author(s):  
Kenneth J. Kelly ◽  
Gregory C. Pacifico ◽  
Michael Penev ◽  
Andreas Vlahinos

The National Renewable Energy Laboratory (NREL) and Plug Power Inc. have been working together to develop fuel cell modeling processes to rapidly assess critical design parameters and evaluate the effects of variation on performance. This paper describes a methodology for investigating key design parameters affecting the thermal performance of a high temperature, polybenzimidazole (PBI)-based fuel cell stack. Nonuniform temperature distributions within the fuel cell stack may cause degraded performance, induce thermo-mechanical stresses, and be a source of reduced stack durability. The three-dimensional (3-D) model developed for this project includes coupled thermal/flow finite element analysis (FEA) of a multi-cell stack integrated with an electrochemical model to determine internal heat generation rates. Sensitivity and optimization algorithms were used to examine the design and derive the best choice of the design parameters. Initial results showed how classic design-of-experiment (DOE) techniques integrated with the model were used to define a response surface and perform sensitivity studies on heat generation rates, fluid flow, bipolar plate channel geometry, fluid properties, and plate thermal material properties. Probabilistic design methods were used to assess the robustness of the design in response to variations in load conditions. The thermal model was also used to develop an alternative coolant flow-path design that yields improved thermal performance. Results from this analysis were recently incorporated into the latest Plug Power coolant flow-path design. This paper presents an evaluation of the effect of variation on key design parameters such as coolant and gas flow rates and addresses uncertainty in material thermal properties.


Author(s):  
X. Lachenal ◽  
P. M. Weaver ◽  
S. Daynes

Conventional shape-changing engineering structures use discrete parts articulated around a number of linkages. Each part carries the loads, and the articulations provide the degrees of freedom of the system, leading to heavy and complex mechanisms. Consequently, there has been increased interest in morphing structures over the past decade owing to their potential to combine the conflicting requirements of strength, flexibility and low mass. This article presents a novel type of morphing structure capable of large deformations, simply consisting of two pre-stressed flanges joined to introduce two stable configurations. The bistability is analysed through a simple analytical model, predicting the positions of the stable and unstable states for different design parameters and material properties. Good correlation is found between experimental results, finite-element modelling and predictions from the analytical model for one particular example. A wide range of design parameters and material properties is also analytically investigated, yielding a remarkable structure with zero stiffness along the twisting axis.


Author(s):  
Jiaxi Xia ◽  
Jiangfeng Wang ◽  
Pan Zhao ◽  
Dai Yiping

CO2 in a transcritical CO2 cycle can not easily be condensed due to its low critical temperature (304.15K). In order to increase the critical temperature of working fluid, an effective method is to blend CO2 with other refrigerants to achieve a higher critical temperature. In this study, a transcritical power cycle using CO2-based mixtures which blend CO2 with other refrigerants as working fluids is investigated under heat source. Mathematical models are established to simulate the transcritical power cycle using different CO2-based mixtures under MATLAB® software environment. A parametric analysis is conducted under steady-state conditions for different CO2-based mixtures. In addition, a parametric optimization is carried out to obtain the optimal design parameters, and the comparisons of the transcritical power cycle using different CO2-based mixtures and pure CO2 are conducted. The results show that a raise in critical temperature can be achieved by using CO2-based mixtures, and CO2-based mixtures with R32 and R22 can also obtain better thermodynamic performance than pure CO2 in transcritical power cycle. What’s more, the condenser area needed by CO2-based mixture is smaller than pure CO2.


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