Effect of Secondary Air Configuration in Gas Turbine Combustor Firing Natural Gas

Author(s):  
Akram Zaid ◽  
Ahmed Farag ◽  
Tarek M. Belal

The effect of secondary air inlet conditions on natural gas combustor is investigated numerically. Secondary air inlet conditions include its amount, position, total number of inlet ports and its arrangement along the combustor. The secondary air is introduced normally through inlet ports at different levels along the combustor. Each level includes a number of ports distributed around the combustor periphery. The number of ports levels varied from four up to sixteen and the number of ports in each level varied from four up to sixteen ports. Thus, the total number of ports varied from 16 up to 256. The combustor used has an air swirler at its upstream. Primary air, secondary air and fuel lines are also included. The sheer-stress transport (SST) k-omega model was used to simulate the turbulent isothermal flow and the non-premixed combustion model was used to simulate the turbulent reacting flow. For validating the model, a comparison between the measured and the calculated axial temperature distribution is made which show a reasonable agreement. Primary air swirl number of 0.87 and air to fuel ratio of 30 are used in this study. Secondary air leads to a decrease in flame size. For secondary to primary air ratio (SPAR) greater than 0.3, the flame became narrower in diameter and shorter in length. For certain secondary air configuration, NO, CO, CO2 are decreased with secondary air and are further decreased when increasing the value of SPAR.

1999 ◽  
Vol 121 (2) ◽  
pp. 243-248 ◽  
Author(s):  
D. M. Costura ◽  
P. B. Lawless ◽  
S. H. Fankel

A dynamic combustor model is developed for inclusion into a one-dimensional full gas turbine engine simulation code. A flux-difference splitting algorithm is used to numerically integrate the quasi-one-dimensional Euler equations, supplemented with species mass conservation equations. The combustion model involves a single-step, global finite-rate chemistry scheme with a temperature-dependent activation energy. Source terms are used to account for mass bleed and mass injection, with additional capabilities to handle momentum and energy sources and sinks. Numerical results for cold and reacting flow for a can-type gas turbine combustor are presented. Comparisons with experimental data from this combustor are also made.


2014 ◽  
Vol 555 ◽  
pp. 18-25 ◽  
Author(s):  
Krishna Murari Pandey ◽  
Sukanta Roga

This paper presents the supersonic combustion of hydrogen using strut injector along with two-dimensional turbulent non-premixed combustion model with air inlet temperature of 750 0k and vitiated Mach number of 2. In this process, a PDF approach is created and this method needs solution to a high dimensional PDF transport equation. As the combustion of hydrogen fuel is injected from the strut injector, it is successfully used to model the turbulent reacting flow field. It is observed from the present work that, the maximum temperature of 2096 0k occurred in the recirculation area which is produced due to shock wave-expansion and the fuel jet losses concentration and after passing successively through such areas, temperature decreased slightly along the axis. From the maximum mass fraction of OH, it is observed that there is very little amount of OH around 0.0017 were found out after combustion. By providing strut injector, expansion wave is created which causes the proper mixing between the fuel and air that results in complete combustion.


Author(s):  
David M. Costura ◽  
Patrick B. Lawless ◽  
Steven H. Frankel

A dynamic combustor model is developed for inclusion into a one-dimensional full gas turbine engine simulation code. A flux-difference splitting algorithm is used to numerically integrate the quasi-one-dimensional Euler equations, supplemented with species mass conservation equations. The combustion model involves a single-step, global finite-rate chemistry scheme with a temperature-dependent activation energy. Source terms are used to account for mass bleed and mass injection, with additional capabilities to handle momentum and energy sources and sinks. Numerical results for cold and reacting flow for a can-type gas turbine combustor are presented. Comparisons with experimental data from this combustor are also made.


Author(s):  
David Gomez-Ramirez ◽  
Sandeep Kedukodi ◽  
Siddhartha Gadiraju ◽  
Srinath V. Ekkad ◽  
Hee-Koo Moon ◽  
...  

The present paper describes the first phase of the design and development of a realistic, high-pressure, full-scale research gas turbine combustor at Virginia Tech. The final test rig will be capable of operating at inlet temperatures of 650 K, pressures up to 9.28 Bar (120 psig), maximum air inlet flow rates of 1.27 kg/s (2.8 lbm/s), and allow for variations in the geometry of the combustor model. The first phase consists of a low-pressure (atmospheric) optical combustor for heat transfer and flow-field measurements at isothermal and reacting conditions. The combustor model is equipped with an industrial low emission fuel injector from Solar Turbines Incorporated, used in their land based gas turbine Taurus-60. The primary objective of the developed rig is to provide additional insight into the heat transfer processes that occur within gas turbine combustors, primarily the convective component, which has not been characterized. A future phase of the test rig development will incorporate a pressure vessel that will allow for the operation of the combustor simulator at higher pressures. In the present publication, the design methodology and considerations, as well as the challenges encountered during the design of the first phase of the simulator are briefly discussed. An overview is given on the design of the instrumentation and process piping surrounding the test rig, including ASME codes followed as well as the instrumentation and equipment selected. A detailed description of the test section design is given, highlighting the design for high temperature operation. As an example of the capabilities of the rig, representative measurements are presented. Characterization of the isothermal flow field using planar Particle Image Velocimetry (PIV) at a Reynolds number of 50 000 was performed and compared with flame imaging data at the same inlet conditions operating at an equivalence ratio of 0.7. The data suggests that the flame location follows the maximum turbulent kinetic energy as measured in the isothermal field. Representative data from the computational efforts are also presented and compared with the experimental measurements. Future work will expand on both reacting and isothermal PIV and heat transfer measurements, as well as computational validations.


Author(s):  
Ay Su ◽  
Ze-Chern Lee ◽  
Wu-Chi Ho

A CFD solver CFX is used to analyze the complex behavior of turbulent reacting flow inside the furnace. The flow characteristics for various combustor geometries, fuel/air ratios, and injection velocities, and swirl levels are investigated. Starting with a cylindrical furnace fired with gaseous fuel from a concentric tube burner (both with and without swirl), the mixture-fraction is predicted using the k-ε and RSM turbulence models. The discrepancies between the predictions and measurements are most significant in the flame core of upstream regions. It may stem from inappropriateness of the assumed inlet conditions and the combustion model. However, the calculated results are still qualitatively acceptable. After the validation work of the numerical model, a rectangular furnace with four wall-fired swirling combustors is employed to investigate the effect of neighbouring burners and geometry on combustion characteristics. The central recirculation zone which appeared in the isothermal flowfield vanished in the combustion case. It may be attributed to the fact that the hot gas suddenly expands outward and destroys the recirculation mechanism. Thus, the central flame could not hold. In addition, the four corner flames are stretching against the wall and their shapes are similar to a “cam” profile. The results are intended to assist in the development and validation of a numerical model for predicting furnace flows in wall-fired power plants.


Author(s):  
André Perpignan V. de Campos ◽  
Fernando L. Sacomano Filho ◽  
Guenther C. Krieger Filho

Gas turbines are reliable energy conversion systems since they are able to operate with variable fuels and independently from seasonal natural changes. Within that reality, micro gas turbines have been increasing the importance of its usage on the onsite generation. Comparatively, less research has been done, leaving more room for improvements in this class of gas turbines. Focusing on the study of a flexible micro turbine set, this work is part of the development of a low cost electric generation micro turbine, which is capable of burning natural gas, LPG and ethanol. It is composed of an originally automotive turbocompressor, a combustion chamber specifically designed for this application, as well as a single stage axial power turbine. The combustion chamber is a reversed flow type and has a swirl stabilized combustor. This paper is dedicated to the diagnosis of the natural gas combustion in this chamber using computational fluid dynamics techniques compared to measured experimental data of temperature inside the combustion chamber. The study emphasizes the near inner wall temperature, turbine inlet temperature and dilution holes effectiveness. The calculation was conducted with the Reynolds Stress turbulence model coupled with the conventional β-PDF equilibrium along with mixture fraction transport combustion model. Thermal radiation was also considered. Reasonable agreement between experimental data and computational simulations was achieved, providing confidence on the phenomena observed on the simulations, which enabled the design improvement suggestions and analysis included in this work.


Author(s):  
Orlando Ugarte ◽  
Suresh Menon ◽  
Wayne Rattigan ◽  
Paul Winstanley ◽  
Priyank Saxena ◽  
...  

Abstract In recent years, there is a growing interest in blending hydrogen with natural gas fuels to produce low carbon electricity. It is important to evaluate the safety of gas turbine packages under these conditions, such as late-light off and flameout scenarios. However, the assessment of the safety risks by performing experiments in full-scale exhaust ducts is a very expensive and, potentially, risky endeavor. Computational simulations using a high fidelity CFD model provide a cost-effective way of assessing the safety risk. In this study, a computational model is implemented to perform three dimensional, compressible and unsteady simulations of reacting flows in a gas turbine exhaust duct. Computational results were validated against data obtained at the simulated conditions in a representative geometry. Due to the enormous size of the geometry, special attention was given to the discretization of the computational domain and the combustion model. Results show that CFD model predicts main features of the pressure rise driven by the combustion process. The peak pressures obtained computationally and experimentally differed in 20%. This difference increased up to 45% by reducing the preheated inflow conditions. The effects of rig geometry and flow conditions on the accuracy of the CFD model are discussed.


Author(s):  
Thormod Andersen ◽  
Hanne M. Kvamsdal ◽  
Olav Bolland

A concept for capturing and sequestering CO2 from a natural gas fired combined cycle power plant is presented. The present approach is to decarbonise the fuel prior to combustion by reforming natural gas, producing a hydrogen-rich fuel. The reforming process consists of an air-blown pressurised auto-thermal reformer that produces a gas containing H2, CO and a small fraction of CH4 as combustible components. The gas is then led through a water gas shift reactor, where the equilibrium of CO and H2O is shifted towards CO2 and H2. The CO2 is then captured from the resulting gas by chemical absorption. The gas turbine of this system is then fed with a fuel gas containing approximately 50% H2. In order to achieve acceptable level of fuel-to-electricity conversion efficiency, this kind of process is attractive because of the possibility of process integration between the combined cycle and the reforming process. A comparison is made between a “standard” combined cycle and the current process with CO2-removal. This study also comprise an investigation of using a lower pressure level in the reforming section than in the gas turbine combustor and the impact of reduced steam/carbon ratio in the main reformer. The impact on gas turbine operation because of massive air bleed and the use of a hydrogen rich fuel is discussed.


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