Investigating Ductile Failure at the Microscale in Engineering Steels: A Micromechanical Finite Element Model

Author(s):  
Dong-Feng Li ◽  
Noel P. O’Dowd

In this study, we present a microstructure-based micromechanical model to quantify failure mechanisms in engineering steels. Crystal plasticity at the microscale, governed by crystallographic slip, is explicitly taken into account in the frame-work of continuum mechanics. Furthermore, it is assumed that material damage at the microscale is controlled by the accumulated equivalent plastic strain, such that failure occurs once this strain exceeds a threshold. Both single- and poly-crystalline materials containing sufficient numbers of grains are investigated under a representative macroscopic loading. The calibration of the present model relies on uniaxial tensile test data. Both austenitic stainless steels (such as 316H) and martensitic steels (such as P91) are examined to illustrate the application of the method. The micromechanical modelling provides insights into understanding of the mechanical response at the microscale in engineering steels.

Polymers ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 369
Author(s):  
Xintao Fu ◽  
Zepeng Wang ◽  
Lianxiang Ma

In this paper, some representative hyperelastic constitutive models of rubber materials were reviewed from the perspectives of molecular chain network statistical mechanics and continuum mechanics. Based on the advantages of existing models, an improved constitutive model was developed, and the stress–strain relationship was derived. Uniaxial tensile tests were performed on two types of filled tire compounds at different temperatures. The physical phenomena related to rubber deformation were analyzed, and the temperature dependence of the mechanical behavior of filled rubber in a larger deformation range (150% strain) was revealed from multiple angles. Based on the experimental data, the ability of several models to describe the stress–strain mechanical response of carbon black filled compound was studied, and the application limitations of some constitutive models were revealed. Combined with the experimental data, the ability of Yeoh model, Ogden model (n = 3), and improved eight-chain model to characterize the temperature dependence was studied, and the laws of temperature dependence of their parameters were revealed. By fitting the uniaxial tensile test data and comparing it with the Yeoh model, the improved eight-chain model was proved to have a better ability to predict the hyperelastic behavior of rubber materials under different deformation states. Finally, the improved eight-chain model was successfully applied to finite element analysis (FEA) and compared with the experimental data. It was found that the improved eight-chain model can accurately describe the stress–strain characteristics of filled rubber.


2010 ◽  
Vol 02 (03n04) ◽  
pp. 235-255 ◽  
Author(s):  
MAKOTO UCHIDA ◽  
NAOYA TADA

The two-scale elasto-viscoplastic deformation behavior of amorphous polymer was investigated using the large deformation finite element homogenization method. In order to enable a large time increment for the simulation step in the plastic deformation stage, the tangent modulus method is introduced into the nonaffine molecular chain network theory, which is used to represent the deformation behavior of pure amorphous polymer. Two kinds of heterogeneous microstructures were prepared in this investigation. One was the void model, which contains uniformly or randomly distributed voids, and the other was the heterogeneous strength (HS) model, which contains a distribution of initial shear strength. In the macroscopic scale, initiation and propagation processes of necking during uniaxial tension were considered. The macroscopic nominal stress–strain relation was strongly characterized by the volume fraction and distribution of voids for the void model and by the width of the strength distribution for the HS model. Non-uniform deformation behaviors in microscopic and macroscopic scales are closely related to each other for amorphous polymers because continuous stretching and hardening in the localized zone of the microstructure brings about an increase in macroscopic deformation resistance. Furthermore, computational results obtained from the homogenization model are compared to those obtained from the full-scale finite element model, and the effect of the scale difference between microscopic and macroscopic fields is discussed.


2013 ◽  
Vol 58 (2) ◽  
pp. 579-585 ◽  
Author(s):  
T. Sadowski ◽  
P. Golewski

Prestressed joints are widely used in construction using connectors in the form of screws, whose task is to strong clamping of joined parts, thereby the internal forces in joint are transferred by surface friction contact of the elements. In the automotive and aerospace industries hybrid joints are more widely applied. Mechanical connectors are added to the adhesive joint in form of rivets, screws or clinch increasing its strength properties. The aim of this study was to determine how the prestressed connectors influence the mechanical response of hybrid, single and double lap joints. The influence of different distribution of the connectors was also investigated. Numerical study was conducted in ABAQUS program. Mechanical connectors were modeled by using fasteners, that allowed for a considerable simplification of the numerical model. In their application, there is no need for an additional submodels for connectors in the form of the rivet or the bolt. Prestressing is activated by direct application of the force to the connector. In the numerical examples the authors assumed that the diameter of the mechanical connectors was equal to 6mm and shear strength was equal 1kN. Adhesive layers were modeled by using cohesive elements for which maximum shear stresses and fracture energy were specified. The layer thickness was assumed to be equal 0.1mm and it was initially removed from the areas where mechanical connectors were placed. Two types of joints were analysed in the study: the single lap joint with lap dimensions 40x40mm as well as the double lap joint with lap dimensions 40x20mm, from which it results that theoretical strength of both connections should be the same. The prestressing of connectors was introduced by the force 1.5kN. For all pure - mechanical joints and for single lap joints positive effects were obtained. For double lap joints additional prestressing did not significantly affect for their strength. The influence of distribution of mechanical connectors was additionally analyzed by consideration of three configurations, where the rows of rivets were located at distances of 5, 10 and 15mm from the lap edge. The maximum increase of the load capacity by 24% was achieved for single lap joint as well as 35.7% for double lap joint. The obtained numerical results indicate the positive effects of additional pressure and allows for practical suggestions how to correct and optimize spacing distance of mechanical connectors in hybrid joints to get better mechanical response.


2016 ◽  
Vol 853 ◽  
pp. 46-50 ◽  
Author(s):  
Xiang Qing Li ◽  
Chuan Xiao Wu ◽  
Jian Feng Mao ◽  
Shi Yi Bao ◽  
Zeng Liang Gao

Three-dimensional (3D) elastic-plastic finite element model (FEM) is adopted to research the effect of side groove on the crack-front J-integral for different size of Compact Tension (CT) specimens. Although the side-grooved CT specimen is widely used in the existing test method, such as ASTM E1820-13, the test data of fracture toughness is varying with the various geometric parameters. Before FE calculation, the material properties of Q345 steel were obtained by uniaxial tensile test, especially for the true stress-strain relationship. In this paper, it focuses on the numerical study of geometric parameter effects on the fracture toughness. Toward this end, the commercial FE software of ABAQUS is adopted to calculate the J-integral. Since the side groove of CT specimen is so important to make the fracture test success, the various parameters of side groove is intensively analyzed for obtaining the accurate J-integral along the crack front, including the effects of the angle, depth and root radius. In fact, the side groove effect is so significant around the crack front that cannot be ignored in the J-integral calculation. Through rigorous FE investigation, the influence of the side groove on the fracture toughness testing is fully disclosed, and the appropriate side groove configuration is recommended accordingly.


2013 ◽  
Vol 549 ◽  
pp. 311-316 ◽  
Author(s):  
Marion Merklein ◽  
Hinnerk Hagenah ◽  
Markus Kaupper ◽  
Adam Schaub

Due to beneficial characteristics such as high specific strength, corrosion resistance and biocompatibility Ti-6Al-4V alloy has become the most important industrially produced titanium alloy during the last decades. Commonly used for aerospace technology and medical products, nowadays Ti-6Al-4V covers 50% of the worldwide produced titanium alloy parts. Different deformation operations as forging and casting as well as machining are used to shape titanium alloy components. For sheet metals, cost and time of fabrication can be reduced significantly via the near net shape technology sheet metal forming. Materials such as the α + β alloy Ti-6Al-4V with high yield stress and comparatively low elastic modules need to be formed at elevated temperatures to increase their formability. Numerical simulations are applied to calculate the forming behavior during the process and conclude the characteristics of the shaped part. Therefore in this paper the mechanical behavior of this titanium alloy is investigated by uniaxial tensile test within elevated temperatures ranging from 250 to 500 °C. Finally, the experimental results are adapted to models which predict the flow response in order to describe material behavior in finite element analysis of the forming process.


2014 ◽  
Vol 644-650 ◽  
pp. 670-673
Author(s):  
Guo You Han ◽  
Ming Qi Wang ◽  
Yu Hou ◽  
Qiang Li

The finite element analysis of PCP involves three nonlinear of geometry, material and contact, and the load of PCP is diversity, leading to it difficult to establish the finite element model and calculate by finite method. This article takes GLB120-27 as an example, to establish 3D solid model of PCP by using SolidWorks; to determine M-R model constant of stator rubber by using the data of uniaxial tensile test: to separate the seal band from the stator chamber by using Boolean operation and set up contact pairs, to achieve the correct simulation of stator chamber fluid pressure; to correctly simulate the interference fit between stator and rotor through setting correlation parameters; to establish 3D finite element analysis model and verify the correctness by using the experiment data of hydraulic characteristics of PCP.


2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Xuelong Hu ◽  
Ming Zhang ◽  
Xiangyang Zhang ◽  
Min Tu ◽  
Zhiqiang Yin ◽  
...  

Rock dynamic constitutive model plays an important role in understanding dynamic response and addressing rock dynamic problems. Based on elastoplastic mechanics and damage mechanics, a dynamic constitutive model of rock coupled with elastoplastic damage is established. In this model, unified strength theory is taken as the yield criterion; to reflect the different damage evolution law of rocks under tension and pressure conditions, the effective plastic strain and volumetric plastic strain are used to represent the compressive damage variable and the equivalent plastic strain is used to represent the tensile damage variable; the plastic hardening behavior and strain rate effect of rocks are characterized by piecewise function and dynamic increase factor function, respectively; Fortran language and LS-DYNA User-Defined Interface (Umat) are used to numerically implement the constitutive model; the constitutive model is verified by three classical examples of rock uniaxial and triaxial compression tests, rock uniaxial tensile test, and rock ballistic test. The results show that the constitutive model can describe the dynamic and static mechanical behavior of rock comprehensively.


Author(s):  
Dong-Feng Li ◽  
Brian Golden ◽  
Noel P. O’Dowd

In this work, a micromechanical finite element model is presented to investigate micro-plasticity evolution in crystalline materials, with a comprehensive consideration of microstructural interactions, including morphology-based intragranular stress-strain response and the strain gradient induced scale effect. A dislocation-mechanics based crystal plasticity formulation has been employed to account for slip based inelastic deformation. A polycrystalline model has been constructed using the Voronoi tessellation technique to represent the microstructure of a martensitic power plant steel, P91. The model has been validated through a uniaxial tensile test. The effects of strain gradient have been examined at both macroscopic and microscopic levels and the importance of accounting for strain gradient effects in the prediction of local deformation states is discussed for P91.


2019 ◽  
Vol 2019 ◽  
pp. 1-14
Author(s):  
Debora Francisco Lalo ◽  
Marcelo Greco ◽  
Matias Meroniuc

Elastomeric components are widely used in the engineering field since their mechanical properties can vary according to a specific condition, enabling their applications under large deformations and multiaxial loading. In this context, the present study seeks to investigate the main challenges involved in the finite element hyperelasticity simulation of rubber-like material components under different cases of multiaxial loading and precompression. The complex geometry of a conical rubber spring was chosen to deal with several deformation modes; this component is in the suspension system placed between the frame and the axle for railway vehicles. The framework of this study provides the correlation between axial and radial stiffness under precompression obtained by experimental tests in prototypes and virtual modeling obtained through a curve fitting procedure. Since the material approaches incompressibility, different shape functions were adopted to describe the fields of pressure and displacements according to the finite element hybrid formulation. The material parameters were accurately adjusted through an optimization algorithm implemented in Python program language which calibrates the finite element model according to the prototype test data. However, as an initial guess, the proper constitutive model and its parameters were first defined based only on the uniaxial tensile test data, since this test is easy to perform and well understood. The validation of the simulation results in comparison with the experimental data demonstrated that care should be given when the same component is subjected to different multiaxial loading cases.


2021 ◽  
Author(s):  
Suyog Jitendra Pathare ◽  
Wilson Eng ◽  
Sang-Joon J Lee ◽  
Anand Ramasubramanian

Efficient haemorrhagic control is attained through the formation of strong and stable blood clots at the site of injury. Although it is known that platelet-driven contraction can dramatically influence clot stiffness, the underlying mechanisms by which platelets assist fibrin networks in resisting external loads are not understood. In this study, we delineate the contribution of platelet-fibrin interactions to clot tensile mechanics using a combination of new mechanical measurements, image analysis, and structural mechanics simulation. Based on uniaxial tensile test data using custom-made microtensometer, and fluorescence microscopy of platelet aggregation and platelet-fibrin interactions, we show that integrin-mediated platelet aggregation and actomyosin-driven platelet contraction synergistically increase the elastic modulus of the clots. We demonstrate that the mechanical and geometric response of an active contraction model of platelet aggregates compacting vicinal fibrin is consistent with the experimental data. The model suggests that platelet contraction induces prestress in fibrin fibres, and increases the effective stiffness in both crosslinked and non-crosslinked clots. Our results provide evidence for fibrin compaction at discrete nodes as a major determinant of mechanical response to applied loads.


Sign in / Sign up

Export Citation Format

Share Document