scholarly journals Ballistic Resistance of Honeycomb Sandwich Panels under In-Plane High-Velocity Impact

2013 ◽  
Vol 2013 ◽  
pp. 1-20 ◽  
Author(s):  
Chang Qi ◽  
Shu Yang ◽  
Dong Wang ◽  
Li-Jun Yang

The dynamic responses of honeycomb sandwich panels (HSPs) subjected to in-plane projectile impact were studied by means of explicit nonlinear finite element simulations using LS-DYNA. The HSPs consisted of two identical aluminum alloy face-sheets and an aluminum honeycomb core featuring three types of unit cell configurations (regular, rectangular-shaped, and reentrant hexagons). The ballistic resistances of HSPs with the three core configurations were first analyzed. It was found that the HSP with the reentrant auxetic honeycomb core has the best ballistic resistance, due to the negative Poisson’s ratio effect of the core. Parametric studies were then carried out to clarify the influences of both macroscopic (face-sheet and core thicknesses, core relative density) and mesoscopic (unit cell angle and size) parameters on the ballistic responses of the auxetic HSPs. Numerical results show that the perforation resistant capabilities of the auxetic HSPs increase as the values of the macroscopic parameters increase. However, the mesoscopic parameters show nonmonotonic effects on the panels' ballistic capacities. The empirical equations for projectile residual velocities were formulated in terms of impact velocity and the structural parameters. It was also found that the blunter projectiles result in higher ballistic limits of the auxetic HSPs.

2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Yong Xiao ◽  
Yefa Hu ◽  
Jinguang Zhang ◽  
Chunsheng Song ◽  
Xiangyang Huang ◽  
...  

The aim of this paper was to investigate bending responses of sandwich panels with aluminium honeycomb core and carbon fibre-reinforced plastic (CFRP) skins used in electric vehicle body subjected to quasistatic bending. The typical load-displacement curves, failure modes, and energy absorption are studied. The effects of fibre direction, stacking sequence, layer thickness, and loading velocity on the crashworthiness characteristics are discussed. The finite element analysis (FEA) results are compared with experimental measurements. It is observed that there are good agreements between the FEA and experimental results. Numerical simulations and experiment predict that the honeycomb sandwich panels with ±30° and ±45° fibre direction, asymmetrical stacking sequence (45°/−45°/45°/−45°), thicker panels (0.2 mm∼0.4 mm), and smaller loading velocity (5 mm/min∼30 mm/min) have better crashworthiness performance. The FEA prediction is also helpful in understanding the initiation and propagation of cracks within the honeycomb sandwich panels.


2014 ◽  
Vol 108 ◽  
pp. 1001-1008 ◽  
Author(s):  
Xin Li ◽  
Peiwen Zhang ◽  
Zhihua Wang ◽  
Guiying Wu ◽  
Longmao Zhao

2006 ◽  
Vol 72 (724) ◽  
pp. 2050-2057 ◽  
Author(s):  
Yukiyoshi KOBAYASHI ◽  
Toshihisa OHTSUKA ◽  
Hiroshi TAMURA ◽  
Takehiro SATOH ◽  
Hiroyuki NAKAJIMA

Materials ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 3008
Author(s):  
Lei Shang ◽  
Ye Wu ◽  
Yuchao Fang ◽  
Yao Li

For aerospace applications, honeycomb sandwich panels may have small perforations on the cell walls of the honeycomb core to equilibrate the internal core pressure with external gas pressure, which prevent face-sheet/core debonding due to pressure build-up at high temperature. We propose a new form of perforation on the cell walls of honeycomb sandwich panels to reduce the influence of the perforations on the cell walls on the mechanical properties. In this paper, the high temperature mechanical properties of a new vented Ti-6Al-4V honeycomb sandwich panel were investigated. A vented Ti-6AL-4V honeycomb sandwich panel with 35Ti-35Zr-15Cu-15Ni as the filler alloy was manufactured by high-temperature brazing. The element distribution of the brazed joints was examined by means of SEM (scanning electron microscopy) and EDS (energy-dispersive spectroscopy) analyses. Compared to the interaction between the face-sheets and the brazing filler, the diffusion and reaction between the honeycomb core and the brazing filler were stronger. The flatwise compression and flexural mechanical properties of the vented honeycomb sandwich panels were investigated at 20, 160, 300, and 440 °C, respectively. The flatwise compression strength, elastic modulus, and the flexural strength of the vented honeycomb sandwich panels decreased with the increase of temperature. Moreover, the flexural strength of the L-direction sandwich panels was larger than that of the W-direction sandwich panels at the same temperature. More importantly, the vented honeycomb sandwich panels exhibited good compression performance similar to the unvented honeycomb sandwich panels, and the open holes on the cell walls have no negative effect on the compression performance of the honeycomb sandwich panels in these conditions. The damage morphology observed by SEM revealed that the face-sheets and the brazing zone show ductile and brittle fracture behaviors, respectively.


2011 ◽  
Vol 291-294 ◽  
pp. 1025-1038
Author(s):  
Qiang Liu ◽  
Zheng Ming Huang

This paper investigates nonlinear responses of honeycomb sandwich composite under externally applied loads theoretically and experimentally. In the experimental work, honeycomb sandwich composites made of an aluminum honeycomb core and glass fiber reinforced polymer (FRP) laminate surfaces were loaded under in-plane tension and out-of plane bending up to failure. Stress-strain curves or load deflection plot together with elastic moduli and ultimate strengths were obtained. An energy approach was used to establish a nonlinear constitutive relationship for the honeycomb sandwich composites. Making use of the superimposition ability of the strain energies of all of the walls of the RVE, a nonlinear constitutive relationship for the honeycomb core was obtained. The thus obtained relationship was incorporated with a laminate theory and the bridging model to analyze nonlinear responses of the honeycomb core and FRP surface sandwich composites up to failure. The composite failure was detected micromechanically, i.e., based on the failure status of its constituent aluminum core, reinforcing fiber, polymer matrix, and adhesion layer. Stiffness discount was applied respectively to the failed composing element. The predicted nonlinear stress-strain curves under tension and load-deflection relationship under three-point bending were compared with the experimental measurements. Favorable correlations have been obtained.


2018 ◽  
Vol 774 ◽  
pp. 25-30
Author(s):  
Hitoshi Takagi ◽  
Kenya Nishimura ◽  
Antonio N. Nakagaito

This paper deals with a new fabrication technique of carbon fiber-reinforced thermoplastic (CFRTP) honeycomb cores and all-CFRTP honeycomb sandwich panels. The CFRTP core was made of plane woven carbon fiber-reinforced polypropylene prepreg sheets. The stacked CFRTP prepreg sheets were periodically hot-pressed at the node locations, and then expanded to form an all-CFRP honeycomb core. The resultant CFRTP honeycomb cores were glued with the same polypropylene-based plain-woven CFRTP skin plates. The mechanical performance of the all-CFRTP honeycomb sandwich panels was evaluated by flexural tests. The experimental results showed the effectiveness of proposed all-CFRTP sandwich panels.


2021 ◽  
pp. 109963622199388
Author(s):  
Wei He ◽  
Xiangjun Peng ◽  
Fengxian Xin ◽  
Tian Jian Lu

A theoretical model is developed to study the superior sound absorption performance of ultralight mirco-perforated sandwich panels with double-layer hierarchical honeycomb core. Numerical simulations are performed to validate theoretical model predictions and explore physical mechanisms underlying the sound absorption. Systematic parametric study is implemented to investigate the influence of specific structural parameters on sound absorption. To maximize sound absorption, optimal structural parameters of the hierarchical sandwich are obtained using the method of simulated annealing. It is demonstrated that viscous dissipation of the air inside micro-perforations and around inlet/outlet regions dominates sound absorption. Compared to micro-perforated sandwich panels with regular honeycomb core, not only the proposed hierarchical construction has much improved load-bearing capacity, but also significantly enhanced sound absorption covers a wide range of frequency.


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