scholarly journals CFD Analysis of Contrarotating Open Rotor Aerodynamic Interactions

2018 ◽  
Vol 2018 ◽  
pp. 1-13 ◽  
Author(s):  
Wenbo Shi ◽  
Jie Li ◽  
Zhao Yang ◽  
Heng Zhang

High efficiency and low fuel consumption make the contrarotating open rotor (CROR) system a viable economic and environmentally friendly powerplant for future aircraft. While the potential benefits are well accepted, concerns still exist with respect to the vibrations and noise caused by the aerodynamic interactions of CROR systems. In this paper, emphasis is placed on the detailed analysis of the aerodynamic interactions between the front and aft propellers of a puller CROR configuration. For the first step, unsteady Reynolds-averaged Navier-Stokes (URANS) simulations coupled with dynamic patched grid technology are implemented on the isolated single-rotating propeller (SRP) configuration in various operating conditions in order to test the accuracy and feasibility of the numerical approach. The numerical results are verified by a wind tunnel test, showing good agreements with the experimental data. Subsequently, the URANS approach is applied to the CROR configuration. The numerical results obtained through the URANS approach help to improve the understanding of the complex flow field generated by the CROR configuration, and the comparison of SRP flow field and CROR flow field allows for a detailed analysis of the aerodynamic interactions of the front propeller blade wakes and tip vortices with the aft propeller. The main reason of the aerodynamic interactions is the mutual effects of the blade tip vortices, and the aft propeller reduces the strength of the blade tip vortices of the front propeller. Aerodynamic interactions will lead to the periodic oscillations of the aerodynamic forces, and the frequency of the oscillations is linked to the blade numbers. In addition, a CROR has a larger thrust and power coefficient than that of the SRP configuration in the same operating conditions. The URANS approach coupled with a dynamic patched grid method is tested to be an efficient and accurate tool in the analysis of propeller aerodynamic interactions.

1994 ◽  
Author(s):  
D. Muthuvel Murugan ◽  
Widen Tabakoff ◽  
Awatef Hamed

Detailed flow investigation in the downstream region of a radial inflow turbine has been performed using a three component Laser Doppler Velocimetry. The flow velocities are measured in the exit region of the turbine at off-design operating conditions. The results are presented as contour and vector plots of mean velocities, flow angles and turbulent stresses. The measured parameters are correlated to the rotor blade rotation to observe any periodic nature of the flow. The measurements reveal a complex flow pattern near the tip region at the rotor exit due to the interaction of the tip clearance flow. The degree of swirl of the flow near the tip region at the rotor exit is observed to be high due to the gross under turning of the flow near the tip region. The effect of the rotor on the exit flow field is observed in the proximity of the rotor exit.


Author(s):  
Takayuki Mori ◽  
Risa Kimoto ◽  
Kenji Naganuma

Flow field around a marine propeller was measured by means of PIV technique in a large cavitation tunnel of the Naval Systems Research Center, TRDI/Ministry of Defense, Japan. Test section of the tunnel is 2m(W) × 2m(H) × 10m(L) and it contains 2000m3 of water. 2-dimensional PIV (2-D PIV) and stereo PIV (SPIV) measurements were made for a five-bladed highly skewed marine propeller. In the case of 2-D PIV measurements, high spatial resolution measurements were possible by seeding relatively small amount of tracer particles. Phase-averaged flow fields showed details on evolution of tip vortices. In the case of SPIV measurements, much larger amounts of tracer particles were required, and it was difficult to perform high resolution measurements. Phase averaged velocity profiles from SPIV measurements showed good agreement with 2-D PIV-measured results. PIV-measured results were compared with results of LDV measurements. Although PIV-measured velocity profiles showed fairly good agreements with LDV-measured results, some discrepancies were found at the blade tip region.


1996 ◽  
Vol 118 (4) ◽  
pp. 835-843 ◽  
Author(s):  
B. V. Marathe ◽  
B. Lakshminarayana ◽  
Y. Dong

The objective of this investigation is to understand the nature of the complex flow field inside each element of the torque converter through a systematic experimental and numerical investigation of the flow field. A miniature five-hole probe was used to acquire the data at the exit of the stator at several operating conditions. The flow field is found to be highly three dimensional with substantial flow deviations, and secondary flow at the exit of the stator. The secondary flow structure, caused by the upstream radial variation of the through flow, induces flow overturning near the core. Flow separation near the shell causes flow underturning in this region. The rate of decay of stator wake is found to be slower than that observed in the wakes of axial flow turbine nozzles. The flow predictions by a Navier–Stokes code are in good agreement with the pressure and the flow field measured at the exit of the stator at the design and the off-design conditions.


Author(s):  
Yan Jin ◽  
Chao Liu ◽  
Jiren Zhou ◽  
Fangping Tang

Submersible tubular pump is particularly suitable for ultra-low head (net head less than 2 m) pumping station which can reduce the excavation depth, lower engine room height, simplify hydraulic structure, and save civil engineering costs. Submersible tubular pump with smaller motor unit can reduce the flow resistance. The flow field inside the submersible tubular pump is simulated in a commercial computation fluid dynamics (CFD) code FLUENT. The RNG k-ε turbulent model and SIMPLE algorithm are applied to analyze the full passage of a submersible tubular pump, the performance of pump such as head, shaft power and efficiency are predicted based on the calculation of different operating conditions. The simulations are carried out over a wide range of operating points, from 0.8 of the reference mass flow rate at the best efficiency point (BEP) to the 1.28 of the BEP flow rate at the same rotating speed. For verifying the accuracy and reliability of the calculation results, a model test is conducted. The comparison of simulation results and the experiment data show that the calculation performances are agree with the experiment results in the high efficiency area and large discharge condition, but in the condition of low discharge, it exists deviations between the two results. Compare with the numerical simulation and experiment, which can provide more evidences for the hydraulic performance prediction and optimization design of submersible tubular pump pumping system.


Author(s):  
Michele Marconcini ◽  
Filippo Rubechini ◽  
Andrea Arnone ◽  
Seiichi Ibaraki

The flow field of a high pressure ratio centrifugal compressor for turbocharger applications is investigated using a three-dimensional Navier-Stokes solver. The compressor is composed of a double-splitter impeller followed by a vaned diffuser. The flow field of the transonic open-shrouded impeller is highly three-dimensional, and it is influenced by shock waves, tip leakage vortices and secondary flows. Their interactions generate complex flow structures which are convected and distorted through the impeller blades. Both steady and unsteady computations are performed in order to understand the physical mechanisms which govern the impeller flow field while the operation ranges from choke to surge. Detailed Laser Doppler Velocimetry (LDV) flow measurements are available at various cross-sections inside the impeller blades at both design and off-design operating conditions.


Author(s):  
Dieter E. Bohn ◽  
Ingo Balkowski ◽  
Hongwei Ma ◽  
Christian Tu¨mmers ◽  
Michael Sell

An important goal of the development of turbine bladings is to increase the efficiency for an optimized use of energy resources. This necessitates the most possible insight into the complex flow phenomena in multi-stage turbine bladings. This paper presents a combined numerical and experimental investigation of the flow field in a 2-stage axial turbine with shrouded blades, where the axial gap between the shroud and the endwall is varied between 1mm (closed cavities) and 5 mm (opened cavities). In the experimental setup at the Institute of Steam and Gas Turbines, Aachen University, the turbine is operated at a low pressure ratio of 1.4 with an inlet pressure of 3.2 bar. The rotating speed is adjusted by a water brake, which is integrated into a swing frame running in hydrostatic bearings. The rotor power dissipates in the water brake, which enables a very accurate angular momentum determination. The mass flow is measured through a calibrated nozzle installed upstream of the turbine inlet at an accuracy of better than 1%, from which stage efficiencies can be derived. For both geometric configurations (open and closed shroud cavities), the flow field at both inlet and outlet is measured using 5-hole probes as well as temperature probes at three operating conditions. The test rig is especially designed to investigate the influence of the cavity size. Therefore, the radial gaps between shroud and casing is held near zero in order to prevent an axial flow through the cavities. The experimental results are used as boundary conditions for corresponding numerical multi-stage calculations of the 3D flow through the 2-stage turbine, using the highly accurate steady Navier-Stokes inhouse computer code, CHT-Flow. The flow field measurements and the numerical simulations give deeper insight into some of the cavity-related flow field phenomena. The measurement results as well as the simulations indicate that the stator leading edge has little influence on the inlet flow field. The flow through the shroud cavities has a significant influence on the field and therefore on the machine’s performance.


2021 ◽  
Author(s):  
Kristaq Hazizi ◽  
Ahad Ramezanpour ◽  
Aaron Costall

Abstract In the automotive industry, the demand for fuel economy and emission reduction has led to the downsizing of engines and turbochargers play a leading role in compensating for the performance loss. In complex flow modelling of the compressor, effective determination of the mesh resolution is not a priori due to variation of local flow and turbulence variables. In this study, the compressible flow of a centrifugal turbocharger compressor was numerically modelled. The accuracy of the models is discussed with respect to boundary layer adaptivity for the k-w SST turbulence model. The numerical models are investigated and verified against pick efficiency, extracted experimental points at 150,000 (rpm), along with other points of partial load at 80,000 (rpm) speed lines. The TD025-05T4 compressor of the 1.2 Litre engine Renault Megane passenger car was designed, constructed and provided experimental data (compressor map) by Mitsubishi Turbocharger and Engine Europe (MTEE). In addition, a numerical and mathematical study has been developed on the aerodynamic optimisation of the turbocharger compressor diffuser geometry. The optimisation of the single-target problem (efficiency) of the axial flow compressor outlet stage is carried out using a new smart evolutionary optimisation technique named adjoint solver. The Adjoint solver usually produces a surface vector field that shows how and where the geometry can be changed for optimisation based on a defined objective, efficiency in this study. Such irregular and non-parametric changes could be manufactured using recent advances in 3D printing technology.The expected result of optimisation of the diffuser geometry started with the design point, central area, 150,000 (rpm) speed line, shows a gradual development of efficiency to an uttermost of 2.5% and the process of optimisation has been enlarged and completed on all design operating areas selected previously. The development of an optimised geometry diffuser accomplishes a wider operating range, high efficiency and robust performance due to changes in engine operating conditions in the high-pressure area. Therefore, the optimal diffuser geometry leads to an impact on the engine’s efficiency and overall performance of a passenger car for real-world drive cycles, increasing power output and improving thermal efficiency.


Author(s):  
Fan Song ◽  
Jinhai Zheng ◽  
Cong Ding ◽  
Jisheng Zhang ◽  
Yuxuan Peng

The horizontal axis tidal stream turbine with a mono-pile foundation is one of the most used devices for the exploitation of tidal stream energy, because of its convenience and low expense in construction and high efficiency in extracting energy. A 3D hydrodynamic model is developed to investigate flow field around the tidal stream turbine subjected to a steady current. After verified with the previous experimental works, the numerical model is used to study the complex flow motion around the horizontal axis tidal stream turbine with a mono-pile foundation. The numerical results show that the existence of tidal stream turbine may largely change the flow dynamics. A wake region with low velocity is formed behind the device. Water surface in front of the turbine fluctuates periodically. It is also found that the installing elevation of the turbine and the incoming flow speed have significant impacts on the mean kinetic energy and the resulting fluid force of the rotating turbine.


Author(s):  
Alireza Ameli ◽  
Ali Afzalifar ◽  
Teemu Turunen-Saaresti ◽  
Jari Backman

Rankine and Brayton cycles are common energy conversion cycles and constitute the basis of a significant proportion of global electricity production. Even a seemingly marginal improvement in the efficiency of these cycles can considerably decrease the annual use of primary energy sources and bring a significant gain in power plant output. Recently, supercritical Brayton cycles using CO2 as the working fluid have attracted much attention, chiefly due to their high efficiency. As with conventional cycles, improving the compressor performance in supercritical cycles is major route to increasing the efficiency of the whole process. This paper numerically investigates the flow field and performance of a supercritical CO2 centrifugal compressor. A thermodynamic look-up table is coupled with the flow solver, and the look-up table is systematically refined to take into account the large variation of thermodynamic properties in the vicinity of the critical point. Effects of different boundary and operating conditions are also discussed. It is shown that the compressor performance is highly sensitive to the look-up table resolution as well as the operating and boundary conditions near the critical point. Additionally, a method to overcome the difficulties of simulation close to the critical point is explained.


Author(s):  
B. V. Marathe ◽  
B. Lakshminarayana ◽  
Y. Dong

The objective of this investigation is to understand the nature of the complex flow field inside each element of the torque converter through a systematic experimental and numerical investigation of the flow field. A miniature five-hole probe was used to acquire the data at the exit of the stat or at several operating conditions. The flow field is found to be highly three-dimensional with substantial flow deviations, and secondary flow at the exit of the stator. The secondary flow structure, caused by the upstream radial variation of the through flow, induces flow overturning near the core. Flow separation near the shell causes flow underturning in this region. The rate of decay of stator wake is found to be slower than that observed in the wakes of axial flow turbine nozzles. The flow predictions by a Navier-Stokes code are in good agreement with the pressure and the flow field measured at the exit of the stator at the design and the off-design conditions.


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