Optimization of the Laboratory Fabrication of Small Specimens for Asphalt Mixture Performance Testing
The use of 38-mm-diameter small specimens for uniaxial dynamic modulus and cyclic fatigue asphalt mixture performance testing offers a significant opportunity to improve the efficiency of laboratory-fabricated specimen testing because multiple test specimens can be extracted per Superpave gyratory-compacted (SGC) sample. This study seeks to optimize the procedure used for the extraction of small specimens from SGC samples for dynamic modulus and cyclic fatigue tests. To this end, small cylindrical specimens were cored horizontally and vertically from SGC samples and subjected to performance testing. The dynamic modulus and fatigue test results indicate that the effects of anisotropy are minimal. However, all of the horizontally extracted small specimens exhibited fatigue failure at the specimen ends, outside the range of the gauges; the failure was likely due to the peripheral air void gradients in the SGC samples. Therefore, the authors concluded that small specimens should be vertically cored from SGC samples for the laboratory fabrication of small specimens. Specifically, four small specimens were cored vertically from the inner 100 mm of SGC samples where the air void content is relatively uniform. Four mixtures with different nominal maximum aggregate sizes (NMASs) were used to prepare small specimens using the proposed extraction procedure. These specimens were subjected to dynamic modulus and cyclic fatigue testing. The results demonstrate an increase in specimen-to-specimen variability with an increase in NMAS, which also is expected in large specimen testing.