Powder-epoxy resin/glass fabric composites with reduced flammability

2019 ◽  
Vol 37 (2) ◽  
pp. 155-175 ◽  
Author(s):  
Rafał Oliwa ◽  
Mariusz Oleksy ◽  
Justyna Czech-Polak ◽  
Magdalena Płocińska ◽  
Sławomir Krauze ◽  
...  

This study investigates the possible enhancement of flame resistance in powder-epoxy resin/glass fabric composites. For this purpose, the halogen-free flame retardants containing phosphorous, nitrogen and aluminium were used. The total content of the fillers did not exceed 25 wt%. The laminates assessed for flame retardancy were designed specifically to be used as components of seats in public transport. Thermal resistance of the laminates and the surfaces of partially burned composites were also examined using thermogravimetric and scanning electron microscopy/energy-dispersive x-ray spectroscopy analyses, respectively. On the basis of the obtained results, it was found that the highest flame resistance (V-0 class, minimum oxygen concentration = 35.5% and maximum average rate of heat emission = 38.5 kW/m2 at an incident heat flux of 50 kW/m2) was identified in the laminates with matrix comprising 15 wt% aluminium diethyl phosphinate and 10 wt% melamine polyphosphate. In turn, the laminates with the matrix containing ammonium polyphosphate as the main component achieved only the V-1 flammability class.

Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 411
Author(s):  
Izabela Miturska ◽  
Anna Rudawska ◽  
Miroslav Müller ◽  
Monika Hromasová

The proper process of preparing an adhesive composition has a significant impact on the degree of dispersion of the composition ingredients in the matrix, as well as on the degree of aeration of the resulting composition, which in turn directly affects the strength and functional properties of the obtained adhesive compositions. The paper presents the results of tensile strength tests and SEM microphotographs of the adhesive composition of Epidian 57 epoxy resin with Z-1 curing agent, which was modified using three fillers NanoBent ZR2 montmorillonite, CaCO3 calcium carbonate and CWZ-22 active carbon. For comparison purposes, samples made of unmodified composition were also tested. The compositions were prepared with the use of six mixing methods, with variable parameters such as type of mixer arm, deaeration and epoxy resin temperature. Then, three mixing speeds were applied: 460, 1170 and 2500 rpm. The analyses of the obtained results showed that the most effective tensile results were obtained in the case of mixing with the use of a dispersing disc mixer with preliminary heating of the epoxy resin to 50 °C and deaeration of the composition during mixing. The highest tensile strength of adhesive compositions was obtained at the highest mixing speed; however, the best repeatability of the results was observed at 1170 rpm mixing speed. Based on a comparison test of average values, it was observed that, in case of modified compositions, the values of average tensile strength obtained at mixing speeds at 1170 and 2500 rpm do not differ significantly with the assumed level of significance α = 0.05.


Polymers ◽  
2021 ◽  
Vol 13 (11) ◽  
pp. 1701
Author(s):  
R. A. Ilyas ◽  
S. M. Sapuan ◽  
M. R. M. Asyraf ◽  
D. A. Z. N. Dayana ◽  
J. J. N. Amelia ◽  
...  

Polymer composites filled with metal derivatives have been widely used in recent years, particularly as flame retardants, due to their superior characteristics, including high thermal behavior, low environmental degradation, and good fire resistance. The hybridization of metal and polymer composites produces various favorable properties, making them ideal materials for various advanced applications. The fire resistance performance of polymer composites can be enhanced by increasing the combustion capability of composite materials through the inclusion of metallic fireproof materials to protect the composites. The final properties of the metal-filled thermoplastic composites depend on several factors, including pore shape and distribution and morphology of metal particles. For example, fire safety equipment uses polyester thermoplastic and antimony sources with halogenated additives. The use of metals as additives in composites has captured the attention of researchers worldwide due to safety concern in consideration of people’s life and public properties. This review establishes the state-of-art flame resistance properties of metals/polymer composites for numerous industrial applications.


2021 ◽  
pp. 096739112110206
Author(s):  
Ajaya Kumar Behera ◽  
Chirasmayee Mohanty ◽  
Nigamananda Das

In this work, both glass fabric and jute fabric reinforced nanoclay modified soy matrix-based composites were developed and characterized. Glass fabric (60 wt.%) reinforced composite showed maximum tensile strength of 70.2 MPa and thermal stability up to 202°C, which are 82.8% and 12.2% higher than those observed with corresponding jute composite. Water absorption and contact angle values of glass-soy specimens were tested, and found composites are water stable. Biodegradation study of composites under soil burial condition revealed that glass-soy composite with 40 wt.% glass fabric lost maximum 32.6% of its original weight after 60 days of degradation. The developed glass fabric-soy hybrid composites with reasonable mechanical, thermal, and hydrolytic stability can be used in different sectors as an alternative to the nondegradable thermoplastic reinforced glass fabric composites.


2021 ◽  
Vol 412 ◽  
pp. 128647
Author(s):  
Jingjing Meng ◽  
Pengfei Chen ◽  
Rui Yang ◽  
Linli Dai ◽  
Cheng Yao ◽  
...  

2020 ◽  
Vol 10 (3) ◽  
pp. 1159 ◽  
Author(s):  
Yingmei Xie ◽  
Hiroki Kurita ◽  
Ryugo Ishigami ◽  
Fumio Narita

Epoxy resins are a widely used common polymer due to their excellent mechanical properties. On the other hand, cellulose nanofiber (CNF) is one of the new generation of fibers, and recent test results show that CNF reinforced polymers have high mechanical properties. It has also been reported that an extremely low CNF addition increases the mechanical properties of the matrix resin. In this study, we prepared extremely-low CNF (~1 wt.%) reinforced epoxy resin matrix (epoxy-CNF) composites, and tried to understand the strengthening mechanism of the epoxy-CNF composite through the three-point flexural test, finite element analysis (FEA), and discussion based on organic chemistry. The flexural modulus and strength were significantly increased by the extremely low CNF addition (less than 0.2 wt.%), although the theories for short-fiber-reinforced composites cannot explain the strengthening mechanism of the epoxy-CNF composite. Hence, we propose the possibility that CNF behaves as an auxiliary agent to enhance the structure of the epoxy molecule, and not as a reinforcing fiber in the epoxy resin matrix.


2012 ◽  
Vol 510-511 ◽  
pp. 577-584 ◽  
Author(s):  
A. Quddos ◽  
Mohammad Bilal Khan ◽  
R.N. Khan ◽  
M.K.K. Ghauri

The impregnation of the fiber with a resin system, the polymeric matrix with the interface needs to be properly cured so that the dimensional stability of the matrix and the composite is ensured. A modified epoxy resin matrix was obtained with a reactive toughening agent and anhydride as a curing agent. The mechanical properties of the modified epoxy matrix and its fiber reinforced composites were investigated systematically. The polymeric matrix possessed many good properties, including high strength, high elongation at break, low viscosity, long pot life at room temperature, and good water resistance. The special attentions are given to the matrix due to its low out gassing, low water absorption and radiation resistance. In addition, the fiber-reinforced composites showed a high strength conversion ratio of the fiber and good fatigue resistance. The dynamic and static of the composite material were studied by thermo gravimetric analysis (TGA), Differential Scanning Calorimetry (DSC) and Scanning Electron Microscopy (SEM) with EDX. The influences of processing technique such as curing and proper mixing on the mechanical and interfacial properties were determined. The results demonstrated that the modified epoxy resin matrix is very suitable for applications in products fabricated with fiber-reinforced composites.


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