Design of a turning cutting tool with large length–diameter ratio based on three-element type vibration absorber

2020 ◽  
Vol 234 (6-7) ◽  
pp. 1032-1043
Author(s):  
Yiqing Yang ◽  
Haoyang Gao ◽  
Wenshuo Ma ◽  
Qiang Liu
Keyword(s):  
Frequency Response ◽  
Cutting Tool ◽  
Vibration Suppression ◽  
Diameter Ratio ◽  
Vibration Absorber ◽  
Vibration Absorbers ◽  
Target Mode ◽  
Large Length ◽  
Element Type ◽  
Structural Parts

The vibration absorber has been effective in vibration control. From the demand of manufacturing structural parts with a deep hole, the design of a turning cutting tool with large length–diameter ratio is presented. An analytical approach of acquiring frequency response of primary structure equipped with typical single-degree-of-freedom vibration absorbers is formulated, and background modes are incorporated with the purpose of achieving an accurate tuning of vibration absorber. Specifically, the three-element type is investigated as the damping element of the vibration absorber embedded in the cutting tool contributes to the stiffness, although it demonstrates medium performance of vibration suppression according to non-dimensional analysis. The experimentally tuned frequency response function of the turning cutting tool with three-element vibration absorber achieves 87.1% reduction on the amplitude of the target mode. Finally, several configurations of internal turning operations are carried out to validate the design of the vibration absorber.

Design of a slender turning cutting tool via a vibration absorber equipped with piezoelectric ceramic

2021 ◽  
pp. 107754632110144
Author(s):  
Yiqing Yang ◽  
Haoyang Gao ◽  
Qiang Liu
Keyword(s):  
Piezoelectric Ceramic ◽  
Cutting Tool ◽  
Vibration Suppression ◽  
Equations Of Motion ◽  
Electrical Energy ◽  
Diameter Ratio ◽  
Vibration Absorber ◽  
Machined Surface ◽  
Structural Part ◽  
Machined Surface Roughness

Turning cutting tool with large length–diameter ratio has been essential when machining structural part with deep cavity and in-depth hole features. However, chatter vibration is apt to occur with the increase of tool overhang. A slender turning cutting tool with a length–diameter ratio of 7 is developed by using a vibration absorber equipped with piezoelectric ceramic. The vibration absorber has dual functions of vibration transfer to the absorber mass and vibration conversion to the electrical energy via the piezoelectric effect. Equations of motion are established considering the dual damping from the piezoelectric ceramic and rubber gasket. The equivalent damping of piezoelectric ceramic is derived, and the geometries are optimized to achieve optimal vibration suppression. The modal analysis demonstrates that the cutting tool with the vibration absorber can reach 80.1% magnitude reduction. Machining tests are carried out in the end. The machining acceleration and machined surface roughness validate the vibration suppression of the VA, and the output voltage by the piezoelectric ceramic demonstrates the ability of vibration sensing.

Optimal Parameters Analysis of Dynamical Vibration Absorption Lathe Tool with Large Length to Diameter Ratio

2011 ◽  
Vol 121-126 ◽  
pp. 2146-2150
Author(s):  
Bai Qin ◽  
Bo Zhang ◽  
Xiao Dong Yu ◽  
Yan Qin Zhang ◽  
Gui Hua Han ◽  
...  
Keyword(s):  
Frequency Response ◽  
Diameter Ratio ◽  
Flexible Body ◽  
Equivalent Viscous Damping ◽  
Vibration Absorption ◽  
Large Length ◽  
Relationship Of ◽  
System Frequency ◽  
Lathe Tool ◽  
Length To Diameter Ratio

The multi flexible body dynamical simulation model of dynamical vibration absorption lathe tool with large length to diameter ratio is built up according to the actual experiment lathe tool by using the software ADAMS and ANSYS. The experiment data which are consistent with the simulation result verify the correctness of the multi flexible body dynamical model. Aiming at reducing the peak value of system frequency response, the dynamical vibration absorption system is optimized. The optimized frequency curve shows that the system frequency response is improved obviously. On this basis the influence of the mass of heavy turning body on the vibration system is discussed. Also, the relationship of the mass of heavy turning body and the optimal system parameters including equivalent stiffness coefficient and equivalent viscous damping coefficient is studied. This offers the design considerations about the structure of the dynamical vibration absorption lathe tool with large length to diameter ratio.

Design and control of adaptive vibration absorber for multimode structure

2019 ◽  
Vol 30 (7) ◽  
pp. 1043-1052 ◽  
Author(s):  
Jin-Siang Shaw ◽  
Cheng-An Wang
Keyword(s):  
Shape Memory Alloy ◽  
Shape Memory ◽  
Fuzzy Logic Controller ◽  
Vibration Suppression ◽  
Experimental Testing ◽  
Vibration Absorber ◽  
Vibration Absorbers ◽  
Vibration Absorption ◽  
Resonant Modes ◽  
And Control

In this study, we used two tunable vibration absorbers composed of shape memory alloy to reduce vibration of a platform structure. The natural frequency of the shape memory alloy absorber can be tuned online using a fuzzy logic controller to change the axial force of the shape memory alloy wires through phase transformation. In addition, we employed the finite element method to analyze the dynamic characteristics of the multimode platform structure and to evaluate the effectiveness of the shape memory alloy vibration absorber in terms of platform vibration attenuation. Experimental testing of the platform structure was conducted to verify its modal characteristics. By setting the two shape memory alloy tunable vibration absorbers on two adjacent sides of the platform at 90 degrees to each other and offset from the platform’s center axes, it is shown that all six modes can be covered for vibration absorption. The experiments show that the vibration due to all six mode modal excitations can be attenuated by more than 7.49 dB using the shape memory alloy tunable vibration absorber. Specifically, at the fourth, fifth, and sixth resonant modes, an average of 16.68 dB vibration suppression is observed. Overall, an average of 12.69 dB vibration suppression is achieved for resonant excitation of the entire platform structure when using the designed shape memory alloy tunable vibration absorber.

scholarly journals Friction-Induced Vibration Suppression via the Tuned Mass Damper: Optimal Tuning Strategy

Lubricants ◽  
2020 ◽  
Vol 8 (11) ◽  
pp. 100
Author(s):  
Jia Lin Hu ◽  
Giuseppe Habib
Keyword(s):  
Vibration Suppression ◽  
Vibration Absorber ◽  
Vibration Absorbers ◽  
Dynamic Vibration Absorber ◽  
Restoring Force ◽  
Stick Slip ◽  
Optimal Tuning ◽  
Dynamic Vibration ◽  
Tuning Strategy ◽  
Friction Induced Vibration

Friction-induced vibrations are a significant problem in various engineering applications, while dynamic vibration absorbers are an economical and effective tool for suppressing various kinds of vibrations. In this study, the archetypal mass-on-moving-belt model with an attached dynamic vibration absorber was considered. By adopting an analytical procedure, the optimal tuning of the absorber’s parameters was defined. Furthermore, the bifurcations occurring at the loss of stability were analytically investigated; this analysis illustrated that a properly chosen nonlinearity in the absorber’s stiffness permits controlling the supercritical or subcritical character of the bifurcation. However, a numerical analysis of the system’s dynamics, despite confirming the analytical results, also illustrated that the system’s global behavior is only slightly affected by the bifurcation character. Indeed, a dynamic vibration absorber possessing a perfectly linear restoring force function seems to provide the optimal performance; namely, it minimizes the velocity range for which stick–slip oscillations exists.

Evaluation of Relationship Between Shape of a Rigid Body Unifilar Centrifugal Pendulum Vibration Absorber and Vibration Suppression Performance

2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Tsuyoshi Inoue ◽  
Ryota Okumura ◽  
Shota Yabui ◽  
Xiangyu Jiang
Keyword(s):  
Rigid Body ◽  
Frequency Response ◽  
Torsional Vibration ◽  
Vibration Suppression ◽  
Radius Of Gyration ◽  
Vibration Absorbers ◽  
Shape Parameters ◽  
Centrifugal Pendulum Vibration Absorber ◽  
Centrifugal Pendulum Vibration Absorbers ◽  
Good Agreement

Abstract The torsional vibration hinders the reduction of automobile exhaust gas emitted by using engines with a reduced number of cylinders. Centrifugal pendulum vibration absorbers (CPVA) have been used in engines to suppress torsional vibration. To clarify the dynamics of CPVAs, much analysis has been conducted using the point mass CPVA as the model of rigid body bifilar CPVA. However, few attempts have been made to analyze the rigid body unifilar CPVA on vibration suppression performance in frequency response. In this study, the authors have analyzed the dynamics of the rigid body unifilar CPVA, focusing on the influence of shape parameters. The results verified that the shape parameters, which relating to moment of inertia or radius of gyration of rigid body unifilar CPVA, influence the vibration suppression performance in frequency response. Moreover, the numerical simulation results were confirmed experimentally and showed in good agreement with the experimental results, and both indicated the dependence of the vibration suppression performance on the shape parameters of the rigid body unifilar CPVA.

Implementation of a Nonlinear Torsional Vibration Absorber for Suppression of Vibrations in Rotating Machinery

2013 ◽  
Author(s):  
Ammaar Bin Tahir ◽  
Oleg Shiryayev ◽  
Nader Vahdati ◽  
Hamad Karki
Keyword(s):  
Nonlinear Vibration ◽  
Torsional Vibration ◽  
Vibration Suppression ◽  
Nonlinear Energy Sink ◽  
Modal Parameters ◽  
Vibration Absorber ◽  
Primary System ◽  
Vibration Absorbers ◽  
Modal Model ◽  
Linear Spring

Tuned mass dampers (TMD) utilizing linear spring mechanisms to mitigate destructive vibrations are commonly used in practice. A TMD is tuned for a specific resonant frequency of a system. Recently, nonlinear vibration absorbers attracted attention of researchers due to some potential advantages they possess over the TMDs. The nonlinear vibration absorber, or the nonlinear energy sink (NES), has an advantage of being effective over a broad range of excitation frequencies, which makes it more suitable for systems with several resonant frequencies. Vibrations dissipation mechanism in an NES is passive and ensures that there is no energy backflow to the primary system. Experimental setup of a rotational system has been designed for validation of the concept of nonlinear torsional vibration absorber. Dimensions of the primary system have been optimized so as to get the first natural frequency of the system to be fairly low. This was done in order to excite the dynamic system for torsional vibration response by the available motor. Experiments have been performed to obtain the modal parameters of the system. Based on the obtained modal parameters, we carry out the design optimization of the nonlinear torsional vibration absorber using an equivalent 2-DOF modal model. A linear vibration absorber is developed in parallel. Subsequently, both absorbers will be manufactured, assembled and mounted on the system to evaluate their vibration suppression capabilities.

Torsional Vibration Suppression by the Roller Type Centrifugal Vibration Absorbers

2007 ◽  
Author(s):  
Yukio Ishida ◽  
Tsuyoshi Inoue ◽  
Tomohiko Fukami ◽  
Motohiko Ueda
Keyword(s):  
Torsional Vibration ◽  
Vibration Suppression ◽  
Vibration Absorber ◽  
Torsional Vibrations ◽  
Vibration Absorbers ◽  
Dynamical Characteristics ◽  
Centrifugal Pendulum Vibration Absorber ◽  
Automobile Engines ◽  
Long Time ◽  
The Difference

The centrifugal pendulum vibration absorber (CPVA) has been used for a long time as a method to suppress torsional vibrations. Recently, the roller type CPVA, that has a similar characteristic but simpler structure, has been investigated and started to be used in some automobile engines. However, the dynamical characteristics of the roller type CPVA are not known well. In this study, the nonlinear equations motion of the roller type CPVA are derived and their characterictics are investigated theoretically and experimentally. Especially, the difference between pendulum type CPVA and roller type CPVA is discussed from the viewpoint of the effect of a vibration suppression.

Vibration Absorber and Harvester for Energy Efficient Structures

2013 ◽  
Author(s):  
A. Gonzalez-Buelga ◽  
L. Clare ◽  
S. A. Neild ◽  
A. Cammarano ◽  
D. J. Wagg ◽  
...  
Keyword(s):  
Energy Efficient ◽  
Vibration Suppression ◽  
Experimental Results ◽  
Vibration Absorber ◽  
Vibration Absorbers ◽  
Tuned Mass Dampers ◽  
Sufficient Energy ◽  
Self Tuning ◽  
Self Powered

Most work has been conducted on vibration absorbers, such as tuned mass dampers, where significant energy is extracted from a structure. We investigate the concept of recovering some of this energy electrically. We present experimental results from a vibration absorber/harvester. Our results suggest that sufficient energy might be harvested such the device can be self tuning and self powered to optimize vibration suppression.

scholarly journals Passive vibration control: a structure–immittance approach

2017 ◽  
Vol 473 (2201) ◽  
pp. 20170011 ◽  
Author(s):  
Sara Ying Zhang ◽  
Jason Zheng Jiang ◽  
Simon A. Neild
Keyword(s):  
Vibration Control ◽  
Vibration Suppression ◽  
Vibration Absorbers ◽  
Tuned Mass Dampers ◽  
Passive Vibration Control ◽  
New Approach ◽  
Advantages And Disadvantages ◽  
Parallel Networks ◽  
Element Type ◽  
Automotive Suspension

Linear passive vibration absorbers, such as tuned mass dampers, often contain springs, dampers and masses, although recently there has been a growing trend to employ or supplement the mass elements with inerters. When considering possible configurations with these elements broadly, two approaches are normally used: one structure-based and one immittance-based. Both approaches have their advantages and disadvantages. In this paper, a new approach is proposed: the structure–immittance approach. Using this approach, a full set of possible series–parallel networks with predetermined numbers of each element type can be represented by structural immittances, obtained via a proposed general formulation process. Using the structural immittances, both the ability to investigate a class of absorber possibilities together (advantage of the immittance-based approach), and the ability to control the complexity, topology and element values in resulting absorber configurations (advantages of the structure-based approach) are provided at the same time. The advantages of the proposed approach are demonstrated through two case studies on building vibration suppression and automotive suspension design, respectively.

Design of a milling cutter with large length–diameter ratio based on embedded passive damper

2018 ◽  
Vol 25 (3) ◽  
pp. 506-516 ◽  
Author(s):  
Yiqing Yang ◽  
Yunfei Wang ◽  
Qiang Liu
Keyword(s):  
High Speed ◽  
Vibration Suppression ◽  
Diameter Ratio ◽  
Design Parameters ◽  
Machined Surface ◽  
Milling Cutter ◽  
Passive Damper ◽  
Machined Surface Roughness ◽  
Large Length ◽  
Low Mass Ratio

A milling cutter with large length–diameter ratio has been essential in machining structural parts with deep cavity and deep hole features. However, chatter vibration is apt to occur with the increase of tool overhang. A damped milling cutter is developed by employing a single-degree-of-freedom passive damper located inside the arbor. The stiffness and damping design of the embedded damper are carried out by following the equal peaks criterion. A novel design is fulfilled to avoid the disequilibrium of the cutter during high-speed rotation, and an accurate experimental tuning of the design parameters is required to achieve the optimum vibration suppression due to a low mass ratio of 2.5%. Modal analysis demonstrates that the damped cutter with an approximate length–diameter ratio of 8 can reach 75% magnitude reduction at all orientations, which is benefical to resist milling force excitation varying with the rotation angle. Chatter stability simulation demonstrates that the damped cutter is able to increase the stability limits based on the evaluation of undamped and Sandvik cutters. Three configurations of machining tests are carried out and the design of the damped cutter is validated by the machining audio signals and machined surface roughness in the end.

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